Turnover welding jig

By designing a flip welding fixture, the problem of time-consuming and laborious manual operation of PCB circuit board plug-in components is solved, efficient and standardized batch welding is achieved, and the yield rate of the circuit board is improved.

CN223157323UActive Publication Date: 2025-07-25JINYUN INTELLIGENT ELECTRONICS (SUZHOU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421715723.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-25
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the prior art, when there are fewer PCB circuit board plug-in components, manual operation is time-consuming and labor-intensive, work efficiency is low, and the welding specifications are not easy to be unified and errors are prone to occur.

Method used

A flip welding fixture is designed, including a base plate, a support plate, a connecting plate, a working plate and a cover plate. The working plate is equipped with a placement groove and a welding interface. The cover plate is fixed with a magnet and an elastic mechanism to achieve batch welding of the plug-in components through a quick disassembly structure.

Benefits of technology

It improves work efficiency, makes welding easier to uniformly standardize, improves yield, and supports the application of circuit boards of different specifications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223157323U_ABST
    Figure CN223157323U_ABST
Patent Text Reader

Abstract

The utility model discloses a turnover welding jig which comprises a bottom plate, a supporting plate, a connecting plate, a working plate and a cover plate, the working plate is connected with the position close to the top of the connecting plate through a quick release structure, and the working plate is in lap joint with the top of the supporting plate; the front surface of the working plate is provided with a placing groove for accommodating a circuit board, the placing groove is internally provided with a welding port penetrating through the front surface and the back surface of the working plate, and the welding port is aligned with the insertion position of a plug-in element on the circuit board; one side of the cover plate is connected with the working plate through a hinge, a first magnet is arranged on the other side, opposite to the hinge, of the cover plate, and a second magnet matched with the first magnet is arranged on the working plate; and an elastic mechanism is arranged on the cover plate, so that when the cover plate is closed, the plug-in element is pressed and fixed on the circuit board in the placing groove. According to the utility model, the structure is simple, the function is practical, all plug-in elements are firstly plugged on the circuit board and then welded together after the working board is turned over, the time and labor are saved, the working efficiency is improved, the same batch of welding is easier to unify and standardize, and the yield is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of circuit board processing, and particularly relates to a flipping welding jig. Background Art

[0002] At present, the market demand for PCB circuit boards is increasing. Among them, a large number of PCB circuit boards only need to insert 1 to 2 plug-in components on the circuit board during production and then weld and fix them. For the production of such PCB circuit boards with fewer plug-in components, if wave soldering is still used, the cost is too high. In the actual production process, the plug-in components of such PCB circuit boards are mostly manually inserted and welded.

[0003] During manual operation, usually one component is inserted and then welded, that is, one component is inserted and welded and fixed one by one, which is time-consuming, laborious, with low work efficiency. Moreover, with multiple batches of welding, the welding specifications are not easy to be unified and are prone to errors. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a flipping welding jig.

[0005] To achieve the above-mentioned utility model purpose, the utility model adopts the following technical scheme:

[0006] A flipping welding jig includes a bottom plate, a support plate, a connecting plate, a working plate, and a cover plate. The bottom of the connecting plate is fixedly connected to the bottom plate. The working plate is connected to a position near the top of the connecting plate through a quick-release structure. The bottom of the support plate is fixedly connected to the bottom plate, and the working plate is lapped on the top of the support plate;

[0007] A placement groove is arranged on the front surface of the working plate to accommodate the circuit board. Welding interfaces penetrating through the front and back surfaces of the working plate are arranged in the placement groove, and the welding interfaces are aligned with the insertion positions of the plug-in components on the circuit board;

[0008] One side of the cover plate is connected to the working plate through a hinge. A first magnet is arranged on the other side of the cover plate opposite to the hinge, and a second magnet cooperating with the first magnet is arranged on the working plate;

[0009] An elastic mechanism is arranged on the cover plate to press and fix the plug-in components on the circuit board in the placement groove when the cover plate is closed.

[0010] As a further improved technical scheme of the utility model, the elastic mechanism includes a pressing plate, a spring, a spring cylinder, a connecting rod, and a limiting block. The spring cylinder is fixedly arranged on the surface of the cover plate opposite to the placement groove. The limiting block is arranged in the spring cylinder and fixedly connected to one end of the connecting rod. The other end of the connecting rod penetrates through the cover plate and is fixedly connected to the pressing plate. One end of the spring presses against the spring cylinder, and the other end of the spring presses against the limiting block.

[0011] As a further improved technical solution of the present utility model, the support plates on both sides of the connecting plate have different heights, so that when the working plate is lapped on the top of the support plates, it is inclined with respect to the bottom plate.

[0012] As a further improved technical solution of the present utility model, the quick-release structure includes a positioning pin and pin holes provided on the connecting plate and the working plate.

[0013] As a further improved technical solution of the present utility model, the shape and size of the placement groove match the shape and size of the circuit board.

[0014] Compared with the prior art, the technical effects of the present utility model are as follows:

[0015] The structure of the present utility model is simple and its function is practical. First, all the plug-in components are inserted on the circuit board, then the cover plate is closed, and after flipping the working plate, all the plug-in components are welded and fixed on the circuit board together, which saves time and effort, helps to improve work efficiency, and it is easier to unify the specifications for batch soldering, which helps to improve the yield rate.

[0016] By replacing different working plates (the placement grooves of different working plates match the circuit boards of corresponding specifications, and the welding interfaces match the insertion positions of the plug-in components on the circuit board), it can be used to assist the manual soldering operation of the plug-in components of different specifications of PCB circuit boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic three-dimensional structure diagram when the working plate of a flip welding jig faces upward in a specific embodiment of the present utility model;

[0018] Figure 2 is a schematic three-dimensional structure diagram when the working plate of a flip welding jig faces downward in a specific embodiment of the present utility model;

[0019] Figure 3 is a schematic cross-sectional structure diagram of the cover plate in a specific embodiment of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The present utility model will be described in detail below in conjunction with the specific embodiments shown in the drawings. However, these embodiments do not limit the present utility model, and any structural, method, or functional transformation made by those of ordinary skill in the art based on these embodiments is included in the protection scope of the present utility model.

[0021] Please refer to Figures 1 to 3, A flipping welding jig, comprising a bottom plate 1, a support plate 2, a connecting plate 3, a working plate 6, and a cover plate 5. The bottom of the connecting plate 3 is fixedly connected to the bottom plate 1. The working plate 6 is connected to a position near the top of the connecting plate 3 through a quick-release structure. The bottom of the support plate 2 is fixedly connected to the bottom plate 1. The working plate 6 is lapped on the top of the support plate 2;

[0022] On the front surface of the working plate 6, there is a placement groove 7 for accommodating a circuit board. In the placement groove 7, there are welding interfaces 8 penetrating through the front and back surfaces of the working plate 6, and the welding interfaces 8 are aligned with the insertion positions of the plug-in components on the circuit board;

[0023] One side of the cover plate 5 is connected to the working plate 6 through a hinge (not shown, the hinge is located at Figure 1 the connection between the lower side of the cover plate 5 and the working plate 6). On the other side of the cover plate 5 opposite to the hinge, there is a first magnet (the first magnet is located at Figure 1 the upper side of the cover plate 5, and is arranged in alignment with the second magnet 4 on the working plate 6). On the working plate 6, there is a second magnet 4 that cooperates with the first magnet;

[0024] On the cover plate 5, there is an elastic mechanism 9 to press and fix the plug-in components on the circuit board in the placement groove 7 when the cover plate 5 is closed.

[0025] In this embodiment, there are two connecting plates 3, which are respectively located on the left and right sides of the working plate 6 and are used for connecting and fixing the working plate 6.

[0026] There are four support plates 2. Two support plates 2 are located in front of the connecting plate 3, and two support plates 2 are located behind the connecting plate 3. The tops of the support plates 2 are lapped on the bottom surface of the working plate 6 and are used to support the working plate 6.

[0027] The heights of the two support plates 2 located in front of the connecting plate 3 are less than the heights of the two support plates 2 located behind the connecting plate 3, so that when the working plate 6 is lapped on the top of the support plates 2, it is inclined with respect to the bottom plate 1. The inclined working plate 6 faces the operator, facilitating the operator to perform plug-in and welding operations.

[0028] Furthermore, the elastic mechanism 9 includes a pressing plate 91, a spring 92, a spring cylinder 93, a connecting rod 94, and a limiting block 95. The spring cylinder 93 is fixedly arranged on the surface of the cover plate 5 opposite to the placement groove 7. The limiting block 95 is arranged in the spring cylinder 93 and is fixedly connected to one end of the connecting rod 94. The other end of the connecting rod 94 penetrates through the cover plate 5 and is fixedly connected to the pressing plate 91. One end of the spring 92 presses against the spring cylinder 93, and the other end of the spring 92 presses against the limiting block 95.

[0029] When the cover plate 5 is closed, the spring 92 is compressed, and the pressing plate 91 presses and fixes the plug-in components on the circuit board in the placement groove 7.

[0030] When the area of a single pressing plate 91 is relatively large, multiple sets of springs 92, spring cylinders 93, connecting rods 94, and limit blocks 95 can be provided to cooperate with it. The connection positions of the multiple connecting rods 94 on the pressing plate 91 are arranged dispersedly, so that the pressing plate 91 is uniformly stressed.

[0031] Furthermore, the quick-release structure includes a positioning pin and pin holes 10 provided on the connecting plate 3 and the working plate 6.

[0032] Furthermore, the shape and size of the placement groove 7 match the shape and size of the circuit board.

[0033] The usage process of the present utility model is as follows:

[0034] The operator inserts the positioning pin into the pin hole 10 and fixes the working plate 6 with its front side (the side with the placement groove 7) facing up on the connecting plate 3. Open the cover plate 5, place the circuit board into the placement groove 7, and insert all the plug-in components to be welded at the corresponding positions on the circuit board. After completing the plug-in, close the cover plate 5, and the cover plate 5 is magnetically attracted to the working plate 6 by the magnetic forces of the first magnet and the second magnet 4.

[0035] The operator pulls out the positioning pin, flips the working plate 6 and fixes it on the connecting plate 3 again, and completes the welding and fixing of all the plug-in components through the welding interfaces 8 on the back. Finally, open the cover plate 5 and take out the circuit board.

[0036] Compared with the prior art, the technical effect of the present utility model is as follows:

[0037] The structure of the present utility model is simple and the function is practical. First, insert all the plug-in components on the circuit board, then close the cover plate 5, and after flipping the working plate 6, weld and fix all the plug-in components on the circuit board together, which saves time and effort, helps improve work efficiency, and it is easier to unify the specifications for welding in the same batch, which helps improve the qualified rate.

[0038] By replacing different working plates 6 (the placement grooves 7 of different working plates 6 match the corresponding specification circuit boards, and the welding interfaces 8 match the insertion positions of the plug-in components on the circuit board), it can be used to assist the manual welding operation of plug-in components for different specification PCB circuit boards.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present utility model.

Claims

1. A flipping welding jig, characterized in that, It includes a bottom plate, a support plate, a connecting plate, a working plate, and a cover plate. The bottom of the connecting plate is fixedly connected to the bottom plate. The working plate is connected to a position near the top of the connecting plate through a quick-release structure. The bottom of the support plate is fixedly connected to the bottom plate, and the working plate is lapped on the top of the support plate. A placement groove is provided on the front surface of the working plate to accommodate a circuit board. Welding interfaces penetrating through the front and back surfaces of the working plate are provided in the placement groove, and the welding interfaces are aligned with the insertion positions of the plug-in components on the circuit board. One side of the cover plate is connected to the working plate through a hinge. A first magnet is provided on the other side of the cover plate opposite to the hinge, and a second magnet cooperating with the first magnet is provided on the working plate. An elastic mechanism is provided on the cover plate to press and fix the plug-in components on the circuit board in the placement groove when the cover plate is closed.

2. The flip welding jig according to claim 1, characterized in that, The elastic mechanism includes a pressure plate, a spring, a spring cylinder, a connecting rod, and a limiting block. The spring cylinder is fixedly arranged on the surface of the cover plate on the side opposite to the placement groove. The limiting block is arranged in the spring cylinder and fixedly connected to one end of the connecting rod. The other end of the connecting rod penetrates through the cover plate and is fixedly connected to the pressure plate. One end of the spring presses against the spring cylinder, and the other end of the spring presses against the limiting block.

3. The flip welding jig according to claim 1, wherein The heights of the support plates on both sides of the connecting plate are different, so that when the working plate is lapped on the top of the support plate, it is inclined with respect to the bottom plate.

4. The flipping welding jig according to claim 1, wherein, The quick-release structure includes a positioning pin and pin holes provided on the connecting plate and the working plate.

5. The flipping welding jig according to claim 1, wherein The shape and size of the placement groove match the shape and size of the circuit board.