Vertical continuous filter press
By designing a vertical continuous filter press, the continuous dehydration of the sludge slurry is achieved by using material gravity and negative pressure suction combined with extrusion rollers, which solves the problems of high energy consumption and discontinuous operation of the existing filter press, and achieves high efficiency, stable and low-cost filter pressing effect.
Patent Information
- Application Number
- CN202422120192.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-30
AI Technical Summary
When filtration of sludge and slurry, existing filter presses have problems such as high energy consumption, discontinuous operation, high cost and insufficient space utilization.
A vertical continuous filter press is designed to dehydrate using the gravity of the material itself, combine the sealed rubber belt and a negative pressure suction to collect the filter water, and press it through the extrusion roller to achieve continuous dehydration and high solids content of the filter cake. It adopts an open frame structure to reduce manufacturing and maintenance costs.
It has achieved power savings, improved working efficiency, stable operation of the device, easy maintenance and inspection, extended the service life of the filter belt, and improved production efficiency.
Smart Images

Figure CN223170492U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of filter presses, and particularly relates to a vertical continuous filter press. Background Art
[0002] In the prior art, when most filter presses filter sediment slurries, they pressurize and dehydrate by squeezing multiple filter plates. After the filtration is completed, it is necessary to unload the filter plates one by one. The pressurized dehydration process will cause a large amount of energy consumption problems; when most filter presses are in operation, the unloading operation is not continuous, resulting in low work efficiency; machine maintenance is inconvenient, the cost is too high, and the occupied space is large, resulting in insufficient space utilization. To solve the problems of high energy consumption, discontinuous operation, and high cost existing in the prior art filter presses, the utility model intends to propose a vertical continuous filter press with simple continuous operation. This device has an open-frame structure, which can reduce the manufacturing cost and maintenance cost of the machine. During the filtration operation, the filter cake can be dehydrated by its own gravity and the filtration module, with continuous work and reliable performance. Summary of the Utility Model
[0003] Aiming at the problems existing in the prior art, the filter press of the utility model is designed as a vertical filter press from the traditional plate-frame filter press. The slurry to be filtered enters through the feed box. The slurry in the feed box enters the filter cavity by gravity. The filter cavity is sealed by a sealing rubber belt. The slurry in the filter cavity loses a part of water by its own gravity. The removed water is collected in the water collection tank by a negative pressure aspirator and then discharged. The viscous slurry at the lower part of the filter cavity is pressed by a pressing roller to ensure that the solid content of the processed filter cake meets the specified requirements. The filter cake falls into the blanking box and then onto the conveyor belt for transfer.
[0004] The technical solution adopted by the utility model to solve the problems existing in the prior art is as follows:
[0005] A vertical continuous filter press, comprising a main frame 1 of the filter press, a feed box 27 arranged above the main frame 1, a filtration module, a water collection module arranged in the middle section of the main frame 1, a blanking box 4 and a conveyor belt 3 located at the bottom of the main frame 1. The main frame 1 includes four columns arranged in a rectangle and several cross beams horizontally arranged between the columns. The slurry passes through the above-mentioned feed box 27 of this filter press in sequence, is filtered by the filtration module, and then the obtained filter cake enters the blanking box 4 and then falls onto the conveyor belt 3 for transfer to other processes;
[0006] The pressure filtration module includes a first filter cloth 25 and a second filter cloth 26 symmetrically arranged, filter cloth supports A28, filter cloth supports B29, filter cloth supports C38, and filter cloth supports D39 for supporting the filter cloths, and a transmission chain extrusion mechanism and a pressure roller extrusion mechanism for extruding the filter cloths. The filter cloth supports A28 and filter cloth supports B29 are symmetrically arranged on both sides above the main body frame 1, the filter cloth supports C38 and filter cloth supports D39 are symmetrically arranged on both sides below the main body frame 1, the filter cloth supports A28 and filter cloth supports D39 are used to support the first filter cloth 25, and the filter cloth supports B29 and filter cloth supports C38 are used to support the second filter cloth 26;
[0007] The water collection module includes two symmetrically arranged water collection tanks: a first water collection tank 16-1 and a second water collection tank 16-2. Both water collection tanks are open at the upper end and have a U-shaped sealed structure at the lower end. The length direction of the water collection tank extends from the front end to the rear end of the main body frame 1;
[0008] The pressure roller extrusion mechanism includes a first feeding roller 19 and a second feeding roller 20 symmetrically arranged above the main body frame 1, and a first extrusion roller 9 and a second extrusion roller 11 symmetrically arranged below the main body frame 1. The first extrusion roller 9 and the second extrusion roller 11 perform relative rotation through a motor 6 and a chain 8. The motor 6 is fixed on a motor support 5, and the motor support 5 is welded to one side of the bottom of the main body frame 1. The output shaft of the motor 6 is connected to a first sprocket 7 through a coupling. Behind the first sprocket 7, the first extrusion roller 9 is connected through a coupling. A chain 8 is installed on the first sprocket 7. A second sprocket 10 is installed at the middle position of the chain 8. Behind the second sprocket 10, the second extrusion roller 11 is installed through a coupling. The first extrusion roller 9 and the second extrusion roller 11 rotate in opposite directions and can perform pressure filtration on the slurry. The inner ring of the chain 8 is wound around the first sprocket 7 and a third sprocket 12. The second sprocket 10 meshes with the outer ring of the middle section of the chain 8. The first sprocket 7, the second sprocket 10, and the third sprocket 12 are arranged on the same plane to ensure stable operation of the machine. The third sprocket 12 is installed on a third sprocket support frame 13 through a coupling, and the third sprocket support frame 13 is welded to the main body frame 1. The first extrusion roller 9 and the second extrusion roller 11 are respectively installed on a first support frame 14 and a second support frame 15 through couplings, and the first support frame 14 and the second support frame 15 are welded to the main body frame 1;
[0009] A first rubber belt 23 and a second rubber belt 24 are arranged on the outer sides of the first feeding roller 19 and the second feeding roller 20. The other ends of the first rubber belt 23 and the second rubber belt 24 are respectively wound around the first squeezing roller 9 and the second squeezing roller 11. The first rubber belt 23 and the second rubber belt 24 are used for conveying slurry and can play a role in pressure filtration. Drainage holes 37 and drainage grooves 36 are arranged on the first rubber belt 23 and the second rubber belt 24, and the filtered water squeezed out can be discharged and drained to the inner side of the rubber belt, the transmission chain squeezing area, and then fall into the water tank for collection. The first rubber belt 23 and the second rubber belt 24 are closely attached to the first filter cloth 25 and the second filter cloth 26 on the outer side;
[0010] The transmission chain squeezing mechanism includes two groups of transmission chains symmetrically arranged in the filter cloth close area. The two groups of transmission chains are the first transmission chain 16-10 and the second transmission chain 16-11 respectively. The first transmission chain 16-10 includes two groups symmetrically arranged front and back. The second transmission chain 16-11 includes two groups symmetrically arranged front and back. The bottom of the first transmission chain 16-10 is located above the inside of the first water collecting tank 16-1. The bottom of the second transmission chain 16-11 is located above the inside of the second water collecting tank 16-2. The upper and lower inner circles of each transmission chain are sleeved on a sprocket. The upper and lower parts of the front-end transmission chain of the first transmission chain 16-10 are respectively sleeved on the sprocket B16-18 and the sprocket A16-16. The upper and lower parts of the front-end transmission chain of the second transmission chain 16-11 are respectively sleeved on the sprocket C16-19 and the sprocket D16-21. The sprocket A16-16 and the sprocket B16-18 are both fixed on the main body frame 1 through the first sprocket support 16-17. The sprocket C16-19 and the sprocket D16-21 are both fixed on the main body frame 1 through the second sprocket support 16-20.
[0011] First rubber pads 16-12 and second rubber pads 16-13 are respectively installed on the outer circles of the first transmission chain 16-10 and the second transmission chain 16-11. The inner sides of the first rubber pads 16-12 and the second rubber pads 16-13 are fixed to the transmission chain support flat plates 16-24 fixed on the outer circles of the transmission chains through bolts. The friction between the rubber belt and the rubber pads drives the chain to rotate, and the four transmission chains squeeze the front and rear edges of the filter cloth together.
[0012] A number of support rollers 16-5 arranged at intervals are horizontally installed between the two groups of transmission chains symmetrically arranged front and back. The two ends of the support roller 16-5 are respectively connected to two transmission chain support flat plates 16-24 arranged on the same horizontal plane on the front and rear transmission chains. The support roller structure can maintain the structure of the filter cavity area unchanged.
[0013] Both the first sprocket support 16-17 and the second sprocket support 16-20 are provided with boss structures on the side close to the rubber belt. The boss structures are respectively in contact with the inner sides of the first drive chain 16-10 and the second sprocket 16-11, enabling the inner sides of the first drive chain 16-10 and the second sprocket 16-11 to slide on the boss structures. A pressure towards the rubber belt is exerted on the first drive chain 16-10 and the second sprocket 16-11 by the boss structures, further enhancing the edge sealing and pressure filtration effect.
[0014] The first water collecting tank 16-1 and the second water collecting tank 16-2 are fixed to the inner side of the main body frame 1 by bolts. A first negative pressure aspirator 16-3 and a second negative pressure aspirator 16-4 are respectively connected to the first water collecting tank 16-1 and the second water collecting tank 16-2. By means of the first negative pressure aspirator 16-3 and the second negative pressure aspirator 16-4, it is possible to prevent the filtered water from flowing back into the filter cake and affecting its solid content.
[0015] Drain pipes are respectively arranged behind the first water collecting tank 16-1 and the second water collecting tank 16-2 for discharging the filtered water in the first water collecting tank 16-1 and the second water collecting tank 16-2. The other ends of the two drain pipes are connected to a first pump body 16-6 and a second pump body 16-7. A first discharge pipe 16-8 and a second drain pipe 16-9 are respectively fixed to the first pump body 16-6 and the second pump body 16-7 by flanges.
[0016] The transmission belt 3 is horizontally arranged at the bottom of the main body frame 1 through a conveyor belt conveying platform. The conveyor belt conveying platform is welded and fixed to the main body frame 1 through a conveyor belt support 2. The conveyor belt support 2 includes a number of diagonal braces arranged at the bottom of the main body frame 1. The diagonal braces are symmetrically arranged on both sides of the conveyor belt fixing platform. The blanking box 4 is fixed to the bottom of the main body frame 1 by bolts. The bottom outlet of the blanking box 4 is located directly above the conveyor belt 3.
[0017] A support platform 17 with a hollow middle part is arranged above the main body frame 1. Four pairs of vertically arranged slide rails 18 are fixed to the front and rear sides above the support platform 17 by bolts, and the four pairs of slide rails 18 are arranged mirror-symmetrically front and back. A first hydraulic cylinder 21 and a second hydraulic cylinder 22 are respectively fixed to the main body frame 1 by bolts. A first feeding roller 19 and a second feeding roller 20 are fixed to the first hydraulic cylinder 21 and the second hydraulic cylinder 22. The height of the first feeding roller 19 and the second feeding roller 20 can be adjusted by the first hydraulic cylinder 21 and the second hydraulic cylinder 22, thereby adjusting the slurry feeding position to meet the pressure filtration work of materials with different particle sizes, and the tension of the first rubber belt 23 and the second rubber belt 24 can also be adjusted.
[0018] The diameters of the first feeding roller 19 and the second feeding roller 20 are the same as those of the first squeezing roller 9 and the second squeezing roller 11. The axis of the first feeding roller 19 is offset 50 mm to the left relative to the axis of the first squeezing roller 9, and the axis of the second feeding roller 20 is offset 50 mm to the right relative to the axis of the second squeezing roller 11, making the filter cavity of the vertical filter press in a "V" shape, which is convenient for the dehydration of the slurry.
[0019] A feeding box 27 is welded on the slide rail 18, and a filter cloth support A 28 and a filter cloth support B 29 are welded on the support platform 17. The filter cloth support A 28 and the filter cloth support B 29 are axially symmetric, and the filter cloth support A 28 and the filter cloth support B 29 can play a role in limiting the first filter cloth 25 and the second filter cloth 26.
[0020] The first deviation rectifier 30 and the second deviation rectifier 31 are symmetrically fixed on the middle cross beam of the main body frame 1 by bolts. The first deviation rectifier 30 and the second deviation rectifier 31 are respectively provided with adjustment pointers that contact the first filter cloth 25 and the second filter cloth 26. During long-term filter pressing operations, the tightness of the first filter cloth 25 and the second filter cloth 26 is likely to change. By adjusting the position of the adjustment pointer of the deviation rectifier, the tension of the filter cloth can be adjusted to prevent the filter cloth from shifting.
[0021] The first water supply pipe 32 and the second water supply pipe 33 are respectively fixed on both sides of the front end of the main body frame 1. At the upper ends of the first water supply pipe 32 and the second water supply pipe 33, they are respectively connected to the first filter cloth washer 34 and the second filter cloth washer 35 through flanges. The first filter cloth washer 34 and the second filter cloth washer 35 include a water sprinkling structure facing the first filter cloth 25 and the second filter cloth 26. The first filter cloth 25 and the second filter cloth 26 can be cleaned by the first filter cloth washer 34 and the second filter cloth washer 35, improving production efficiency.
[0022] The usage process of the filter pressing device of this vertical filter press is as follows:
[0023] 1. Start the first hydraulic cylinder 21 and the second hydraulic cylinder 22 to adjust the positions of the first feeding roller 19 and the second feeding roller 20, so that the first rubber belt 23 and the second rubber belt 24 are in a tensioned state. Fine-tune the positions of the first filter cloth 25 and the second filter cloth 26 through the first deviation rectifier 30 and the second deviation rectifier 31 to tension the filter cloth.
[0024] 2. Start the first motor 6, and the motor 6 drives the first squeezing roller 9 and the second squeezing roller 11 to rotate relatively. The slurry is added from the feeding box 27, and the materials are sent to the filter cavity of the filter press (i.e., the area surrounded by the two filter cloths) through the first feeding roller 19 and the second feeding roller 20. The materials will lose a part of the water due to their own gravity.
[0025] 3. The first feeding roller 19 and the second feeding roller 20 are eccentrically installed relative to the first squeezing roller 9 and the second squeezing roller 11, making the filter cavity of the vertical filter press in a "V" shape. After the slurry is fed to the bottom layer, it will be squeezed and dewatered, and no additional pressure treatment is required, which can save a large amount of electric power resources.
[0026] 4. Drainage holes and drainage grooves are provided on the first rubber belt 23 and the second rubber belt 24. The filtered water after filter pressing flows into the drainage groove, and then is stored in the first water collecting tank 16-1 and the second water collecting tank 16-2 through the first negative pressure aspirator 16-3 and the second negative pressure aspirator 16-4, and is discharged by starting the first pump body 16-6 and the second pump body 16-7.
[0027] 5. The slurry will be filter-pressed again by the first squeezing roller 9 and the second squeezing roller 11, which can improve the solid content rate of the filter cake. After the filter pressing is completed, the filter cake will fall into the blanking box 4, and then is conveyed to the next processing process by the conveyor belt 3.
[0028] 6. When the vertical filter press performs long-term filter pressing work, the first filter cloth 25 and the second filter cloth 26 will be offset and misaligned, which can be adjusted by the first alignment adjuster 30 and the second alignment adjuster 31.
[0029] 7. In order to facilitate the cleaning of the filter belt, a first filter cloth cleaner 34 and a second filter cloth cleaner 35 are provided on the main body frame 1, which can eliminate the need for shutdown operation to clean the filter cloth and improve the working efficiency of the machine.
[0030] 8. Four transmission chains arranged at the front and rear positions of the two rubber belts are used to apply pressure and seal the edges of the rubber belts to ensure the filter pressing effect.
[0031] The utility model has the following advantages:
[0032] 1. The utility model provides a filter pressing device for a vertical filter press. Compared with the traditional plate and frame filter press, this device can utilize the self-gravity of the material for dehydration, save a large amount of electric power resources, and can continuously dehydrate the sediment slurry by using the filter pressing module, greatly improving the working efficiency.
[0033] 2. The device of the utility model operates continuously and stably. The device adopts an open structure, which is convenient for maintenance and inspection.
[0034] 3. The filter belt will be offset after long-term use. The filter press of the utility model is equipped with a filter belt deviation correction device, which improves the filtering efficiency of the filter belt and prolongs its service life.
[0035] 4. The device of the utility model is provided with a filter belt cleaning device, which can clean the filter belt, saving time and effort. Description of the Drawings
[0036] Figure 1 Schematic diagram of the three-dimensional structure of the device of the present utility model;
[0037] Figure 2 Schematic diagram of the front view structure of the device of the present utility model;
[0038] Figure 3 Schematic diagram of the rear view structure of the device of the present utility model;
[0039] Figure 4 Schematic diagram of the right view structure (removing the effect of the filter cloth) of the device of the present utility model;
[0040] Figure 5 Schematic diagram of the sprocket and drive chain structure of the device of the present utility model;
[0041] Figure 6 is Figure 5 Partial enlarged view I of the drive chain structure in;
[0042] Figure 7 Schematic diagram of the relative position of the sprocket and the water tank of the device of the present utility model;
[0043] Figure 8 Schematic diagram of the outer surface structure of the rubber belt in the device of the present utility model;
[0044] Figure 9 Schematic diagram of the inner surface structure of the rubber belt in the device of the present utility model;
[0045] Wherein: 1 - main body frame, 2 - conveyor belt support, 3 - conveyor belt, 4 - blanking box, 5 - motor support, 6 - motor, 7 - first sprocket, 8 - chain, 9 - first extrusion roller, 10 - second sprocket, 11 - second extrusion roller, 12 - third sprocket, 13 - third sprocket support frame, 14 - first support frame, 15 - second support frame, 16-1 - first water collecting tank, 16-2 - second water collecting tank, 16-3 - first negative pressure aspirator, 16-4 - second negative pressure aspirator, 16-5 - support roller, 16-6 - first pump body, 16-7 - second pump body, 16-8 - first discharge pipe, 16-9 - second drain pipe, 16-10 - first drive chain, 16-11 - second drive chain, 16-12 - first sealing rubber pad, 16-13 - second sealing rubber pad, 16-14 - sprocket cover A, 16-15 - sprocket cover B, 16-16 - sprocket A, 16-17 - first sprocket support, 16-18 - sprocket B, 16-19 - sprocket C, 16-20 - second sprocket support, 16-21 - sprocket D, 16-22 - inner link, 16-23 - outer link, 16-24 - inner link support flat plate, 17 - support platform, 18 - slide rail, 19 - first feeding roller, 20 - second feeding roller, 21 - first hydraulic cylinder, 22 - second hydraulic cylinder, 23 - first rubber belt, 24 - second rubber belt, 25 - first filter cloth, 26 - second filter cloth, 27 - material box, 28 - filter cloth support A, 29 - filter cloth support B, 30 - first deviation rectifier, 31 - second deviation rectifier, 32 - first water supply pipe, 33 - second water supply pipe, 34 - first filter cloth cleaner, 35 - second filter cloth cleaner, 36 - drainage trough, 37 - drain hole, 38 - filter cloth support C, 39 - filter cloth support D. Detailed implementation manner
[0046] The technical solution of the present utility model will be further specifically described below through embodiments in conjunction with the accompanying drawings. As Figure 1-9 shown, a vertical continuous filter press includes a filter press main body frame 1, a feeding box 27 arranged above the main body frame 1, a filter pressing module, a water collecting module arranged in the middle section of the main body frame 1, and a blanking box 4 and a conveyor belt 3 located at the bottom of the main body frame 1. The main body frame 1 includes four columns arranged in a rectangle and several cross beams horizontally arranged between the columns. After the slurry passes through the above-mentioned feeding box 27 of the filter press in sequence and enters the filter pressing module for filtration, the filter cake enters the blanking box 4 and then falls onto the conveyor belt 3 and is transported to other processes;
[0047] The filter press module includes a first filter cloth 25 and a second filter cloth 26 symmetrically arranged, filter cloth supports A28, filter cloth supports B29, filter cloth supports C38, and filter cloth supports D39 for supporting the filter cloths, and a transmission chain extrusion mechanism and a pressure roller extrusion mechanism for extruding the filter cloths. The filter cloth supports A28 and filter cloth supports B29 are symmetrically arranged on both sides above the main frame 1, and the filter cloth supports C38 and filter cloth supports D39 are symmetrically arranged on both sides below the main frame 1. The filter cloth supports A28 and filter cloth supports D39 are used to support the first filter cloth 25, and the filter cloth supports B29 and filter cloth supports C38 are used to support the second filter cloth 26;
[0048] The water collection module includes two symmetrically arranged water collection tanks: a first water collection tank 16-1 and a second water collection tank 16-2. Both water collection tanks are open at the upper end and have a U-shaped sealed structure at the lower end. The length direction of the water collection tank extends from the front end to the rear end of the main frame 1;
[0049] The pressure roller extrusion mechanism includes a first feeding roller 19 and a second feeding roller 20 symmetrically arranged above the main frame 1, and a first extrusion roller 9 and a second extrusion roller 11 symmetrically arranged below the main frame 1. The first extrusion roller 9 and the second extrusion roller 11 perform relative rotation through a motor 6 and a chain 8. The motor 6 is fixed on a motor support 5, and the motor support 5 is welded to one side of the bottom of the main frame 1. The output shaft of the motor 6 is connected to a first sprocket 7 through a coupling. A chain 8 is installed behind the first sprocket 7. A second sprocket 10 is installed at the middle position of the chain 8. A second extrusion roller 11 is installed behind the second sprocket 10 through a coupling. The rotation directions of the first extrusion roller 9 and the second extrusion roller 11 are opposite, and can perform filter pressing on the slurry. The inner ring of the chain 8 is wound around the first sprocket 7 and the third sprocket 12. The second sprocket 10 meshes with the outer ring of the middle section of the chain 8. The first sprocket 7, the second sprocket 10, and the third sprocket 12 are arranged on the same plane to ensure the smooth operation of the machine; The third sprocket 12 is installed on a third sprocket support frame 13 through a coupling, and the third sprocket support frame 13 is welded to the main frame 1. The first extrusion roller 9 and the second extrusion roller 11 are respectively installed on a first support frame 14 and a second support frame 15 through couplings, and the first support frame 14 and the second support frame 15 are welded to the main frame 1;
[0050] On the outer sides of the first feeding roller 19 and the second feeding roller 20, there are a first rubber belt 23 and a second rubber belt 24. The other ends of the first rubber belt 23 and the second rubber belt 24 are respectively wound around the first squeezing roller 9 and the second squeezing roller 11. The first rubber belt 23 and the second rubber belt 24 are used to convey the slurry and can play a role in pressure filtration. Drainage holes 37 and drainage grooves 36 are provided on the first rubber belt 23 and the second rubber belt 24, and the filtered water filtered out by pressure filtration can be discharged and drained to the inner side of the rubber belt in the drive chain extrusion area, and then fall into the water tank for collection. The first rubber belt 23 and the second rubber belt 24 are closely attached to the first filter cloth 25 and the second filter cloth 26 on the outside;
[0051] As Figure 5 and Figure 6 shown, the drive chain extrusion mechanism includes two groups of drive chains symmetrically arranged in the filter cloth close area. The two groups of drive chains are the first drive chain 16-10 and the second drive chain 16-11 respectively. The first drive chain 16-10 includes two groups symmetrically arranged front and back, and the second drive chain 16-11 includes two groups symmetrically arranged front and back. The bottom of the first drive chain 16-10 is located above the inside of the first water collecting tank 16-1, and the bottom of the second drive chain 16-11 is located above the inside of the second water collecting tank 16-2. The upper and lower inner circles of each drive chain are sleeved on a sprocket. The upper and lower parts of the front drive chain of the first drive chain 16-10 are respectively sleeved on the sprocket B16-18 and the sprocket A16-16, and the upper and lower parts of the front drive chain of the second drive chain 16-11 are respectively sleeved on the sprocket C16-19 and the sprocket D16-21. The sprocket A16-16 and the sprocket B16-18 are both fixed on the main body frame 1 through the first sprocket support 16-17, and the sprocket C16-19 and the sprocket D16-21 are both fixed on the main body frame 1 through the second sprocket support 16-20.
[0052] As Figure 6 shown, the outer circles of the first drive chain 16-10 and the second drive chain 16-11 are respectively installed with a first rubber pad 16-12 and a second rubber pad 16-13. The inner sides of the first rubber pad 16-12 and the second rubber pad 16-13 are fixed to the drive chain support flat plate 16-24 fixed on the outer circle of the drive chain through bolts. Through the friction between the rubber belt and the rubber pad, the chain is driven to rotate, and the four drive chains together squeeze the front and rear edges of the filter cloth.
[0053] <0,000,125> Figure 4 shown, several support rollers 16-5 arranged at intervals are horizontally installed between the two groups of drive chains symmetrically arranged front and back. The two ends of the support roller 16-5 are respectively connected to two drive chain support flat plates 16-24 arranged on the same horizontal plane on the front and rear drive chains. The support roller structure can maintain the structure of the filter cavity area unchanged.
[0054] Both the first sprocket support 16-17 and the second sprocket support 16-20 are provided with boss structures on the side close to the rubber belt. The boss structures are in contact with the inner sides of the first drive chain 16-10 and the second sprocket 16-11 respectively, enabling the inner sides of the first drive chain 16-10 and the second sprocket 16-11 to slide on the boss structures. A pressure towards the rubber belt is exerted on the first drive chain 16-10 and the second sprocket 16-11 by the boss structures, further enhancing the edge sealing and filter pressing effect.
[0055] As Figure 1 shown, the first water collecting tank 16-1 and the second water collecting tank 16-2 are fixed to the inner side of the main frame 1 by bolts. A first negative pressure aspirator 16-3 and a second negative pressure aspirator 16-4 are respectively connected to the first water collecting tank 16-1 and the second water collecting tank 16-2. The first negative pressure aspirator 16-3 and the second negative pressure aspirator 16-4 can prevent the filtered water from flowing back into the filter cake and affecting its solid content.
[0056] As Figure 2 shown, drain pipes are respectively arranged behind the first water collecting tank 16-1 and the second water collecting tank 16-2 for discharging the filtered water in the first water collecting tank 16-1 and the second water collecting tank 16-2. The other ends of the two drain pipes are connected to the first pump body 16-6 and the second pump body 16-7. The first discharge pipe 16-8 and the second drain pipe 16-9 are respectively fixed to the first pump body 16-6 and the second pump body 16-7 by flanges.
[0057] As Figure 1 and Figure 2 shown, the conveyor belt 3 is horizontally arranged at the bottom of the main frame 1 through a conveyor belt conveying platform. The conveyor belt conveying platform is welded and fixed to the main frame 1 through a conveyor belt support 2. The conveyor belt support 2 includes a number of diagonal braces arranged at the bottom of the main frame 1. The diagonal braces are symmetrically arranged on both sides of the conveyor belt fixing platform. The blanking box 4 is fixed to the bottom of the main frame 1 by bolts. The bottom outlet of the blanking box 4 is located directly above the conveyor belt 3.
[0058] As Figure 1 shown, a support platform 17 with a hollow middle part is arranged above the main frame 1. Four pairs of vertically arranged slide rails 18 are fixed to the front and rear sides of the support platform 17 by bolts, and the four pairs of slide rails 18 are mirror-symmetrically arranged front and back. A first hydraulic cylinder 21 and a second hydraulic cylinder 22 are respectively fixed to the main frame 1 by bolts. A first feeding roller 19 and a second feeding roller 20 are fixed to the first hydraulic cylinder 21 and the second hydraulic cylinder 22. The heights of the first feeding roller 19 and the second feeding roller 20 can be adjusted through the first hydraulic cylinder 21 and the second hydraulic cylinder 22, thereby adjusting the slurry feeding position to meet the filter pressing work of materials with different particle sizes, and the tension of the first rubber belt 23 and the second rubber belt 24 can also be adjusted.
[0059] The diameters of the first feeding roller 19 and the second feeding roller 20 are the same as those of the first extrusion roller 9 and the second extrusion roller 11. The first feeding roller 19 is offset 50 mm to the left relative to the axis of the first extrusion roller 9, and the second feeding roller 20 is offset 50 mm to the right relative to the axis of the second extrusion roller 11, making the filter chamber of the vertical filter press in a "V" shape, which is convenient for the dehydration of the slurry.
[0060] As Figure 1 and Figure 2 shown, a feeding box 27 is welded on the slide rail 18, and a filter cloth support A 28 and a filter cloth support B 29 are welded on the support platform 17. The filter cloth support A 28 and the filter cloth support B 29 are axially symmetric, and the filter cloth support A 28 and the filter cloth support B 29 can play a role in restricting the first filter cloth 25 and the second filter cloth 26.
[0061] As Figure 1 and Figure 2 shown, a first deviation rectifier 30 and a second deviation rectifier 31 are symmetrically fixed on the middle cross beam of the main body frame 1 by bolts. Adjusting pointers in contact with the first filter cloth 25 and the second filter cloth 26 are respectively provided in the first deviation rectifier 30 and the second deviation rectifier 31. During long-term filter pressing operation, the tightness of the first filter cloth 25 and the second filter cloth 26 is likely to change. By adjusting the position of the adjusting pointer of the deviation rectifier, the tension of the filter cloth can be adjusted to prevent the filter cloth from shifting.
[0062] As Figure 1 and Figure 2 shown, a first water supply pipe 32 and a second water supply pipe 33 are respectively fixed on both sides of the front end of the main body frame 1. The upper ends of the first water supply pipe 32 and the second water supply pipe 33 are respectively connected to a first filter cloth cleaner 34 and a second filter cloth cleaner 35 through flanges. The first filter cloth cleaner 34 and the second filter cloth cleaner 35 include a water spraying structure facing the first filter cloth 25 and the second filter cloth 26. The first filter cloth 25 and the second filter cloth 26 can be cleaned by the first filter cloth cleaner 34 and the second filter cloth cleaner 35, improving the production efficiency.
[0063] The protection scope of the present utility model is not limited to the above embodiments. Obviously, those skilled in the art can make various changes and deformations to the present utility model without departing from the scope and spirit of the present utility model. If these changes and deformations fall within the scope of the claims of the present utility model and its equivalent technologies, the intention of the present utility model also includes these changes and deformations.
Claims
1. A vertical continuous filter press, characterized in that: It includes a filter press main frame (1), a feed box (27) arranged above the main frame (1), a filter pressing module, a water collecting module arranged in the middle section of the main frame (1), a blanking box (4) and a conveyor belt (3) located at the bottom of the main frame (1). The main frame (1) includes four columns arranged in a rectangle and several cross beams horizontally arranged between the columns. After the slurry passes through the above-mentioned feed box (27) of this filter press in sequence and enters the filter pressing module for filtration, the filter cake enters the blanking box (4) and then falls onto the conveyor belt (3) and is transported to other processes; The filter pressing module includes symmetrically arranged first filter cloth (25) and second filter cloth (26), filter cloth brackets A (28), filter cloth brackets B (29), filter cloth brackets C (38) and filter cloth brackets D (39) for supporting the filter cloth, and a transmission chain extrusion mechanism and a pressure roller extrusion mechanism for extruding the filter cloth. The filter cloth brackets A (28) and filter cloth brackets B (29) are symmetrically arranged on both sides above the main frame (1), the filter cloth brackets C (38) and filter cloth brackets D (39) are symmetrically arranged on both sides below the main frame (1), the filter cloth brackets A (28) and filter cloth brackets D (39) are used to support the first filter cloth (25), and the filter cloth brackets B (29) and filter cloth brackets C (38) are used to support the second filter cloth (26); The water collecting module includes two symmetrically arranged water collecting tanks: a first water collecting tank (16-1) and a second water collecting tank (16-2). Both water collecting tanks are open at the upper end and have a U-shaped sealed structure at the lower end. The length direction of the water collecting tank extends from the front end to the rear end of the main frame (1); The pressure roller extrusion mechanism includes a first feeding roller (19) and a second feeding roller (20) symmetrically arranged above the main body frame (1), and a first extrusion roller (9) and a second extrusion roller (11) symmetrically arranged below the main body frame (1). The first extrusion roller (9) and the second extrusion roller (11) perform relative rotation through a motor (6) and a chain (8). The motor (6) is fixed on a motor bracket (5), and the motor bracket (5) is welded to one side of the bottom of the main body frame (1). The output shaft of the motor (6) is connected to a first sprocket (7) through a coupling. The first sprocket (7) is connected to the first extrusion roller (9) through a coupling at the rear. A chain (8) is installed on the first sprocket (7). A second sprocket (10) is installed at the middle position of the chain (8). The second extrusion roller (11) is installed through a coupling behind the second sprocket (10). The rotation directions of the first extrusion roller (9) and the second extrusion roller (11) are opposite. The inner circle of the chain (8) is wound around the first sprocket (7) and a third sprocket (12). The second sprocket (10) meshes with the outer circle of the middle section of the chain (8). The first sprocket (7), the second sprocket (10), and the third sprocket (12) are arranged on the same plane. The third sprocket (12) is installed on a third sprocket support frame (13) through a coupling, and the third sprocket support frame (13) is welded to the main body frame (1). The first extrusion roller (9) and the second extrusion roller (11) are respectively installed on a first support frame (14) and a second support frame (15) through couplings, and the first support frame (14) and the second support frame (15) are welded to the main body frame (1). A first rubber belt (23) and a second rubber belt (24) are arranged on the outer sides of the first feeding roller (19) and the second feeding roller (20). The other ends of the first rubber belt (23) and the second rubber belt (24) are respectively wound around the first extrusion roller (9) and the second extrusion roller (11). Drainage holes (37) and drainage grooves (36) are arranged on the first rubber belt (23) and the second rubber belt (24). The first filter cloth (25) and the second filter cloth (26) are closely attached to the outer sides of the first rubber belt (23) and the second rubber belt (24). The drive chain extrusion mechanism includes two groups of drive chains symmetrically arranged in the filter cloth close area. The two groups of drive chains are the first drive chain (16-10) and the second drive chain (16-11) respectively. The first drive chain (16-10) includes two groups symmetrically arranged front and back, and the second drive chain (16-11) includes two groups symmetrically arranged front and back. The bottom of the first drive chain (16-10) is located above the inside of the first water collecting tank (16-1), and the bottom of the second drive chain (16-11) is located above the inside of the second water collecting tank (16-2). The inner circle of each drive chain is sleeved on a sprocket up and down. The upper and lower parts of the front end drive chain of the first drive chain (16-10) are sleeved on sprocket B (16-18) and sprocket A (16-16) respectively. The upper and lower parts of the front end drive chain of the second drive chain (16-11) are sleeved on sprocket C (16-19) and sprocket D (16-21) respectively. The sprocket A (16-16) and the sprocket B (16-18) are both fixed on the main body frame (1) through the first sprocket support (16-17). The sprocket C (16-19) and the sprocket D (16-21) are both fixed on the main body frame (1) through the second sprocket support (16-20).
2. The vertical continuous filter press according to claim 1, wherein: The outer circles of the first drive chain (16-10) and the second drive chain (16-11) are respectively installed with a first rubber pad (16-12) and a second rubber pad (16-13). The inner sides of the first rubber pad (16-12) and the second rubber pad (16-13) are fixed to the drive chain support flat plate (16-24) fixed on the outer circle of the drive chain by bolts. A number of spaced support rollers (16-5) are horizontally installed between the two groups of drive chains symmetrically arranged front and back. The two ends of the support roller (16-5) are respectively connected to two drive chain support flat plates (16-24) arranged on the same horizontal plane on the front and back drive chains.
3. The vertical continuous filter press according to claim 1, characterized in that: The first sprocket support (16-17) and the second sprocket support (16-20) are both provided with boss structures on the side close to the rubber belt. The boss structures are respectively in contact with the inner sides of the first drive chain (16-10) and the second drive chain (16-11).
4. The vertical continuous pressure filter according to claim 1, characterized in that: The first water collecting tank (16-1) and the second water collecting tank (16-2) are fixed to the inside of the main body frame (1) by bolts. A first negative pressure suction device (16-3) and a second negative pressure suction device (16-4) are respectively connected to the first water collecting tank (16-1) and the second water collecting tank (16-2).
5. The vertical continuous filter press according to claim 1, wherein: Drainage pipes are respectively arranged behind the first water collecting tank (16-1) and the second water collecting tank (16-2). The other ends of the two drainage pipes are connected to the first pump body (16-6) and the second pump body (16-7). A first discharge pipe (16-8) and a second drain pipe (16-9) are respectively fixed to the first pump body (16-6) and the second pump body (16-7) through flanges.
6. The vertical continuous filter press according to claim 1, characterized in that: The conveyor belt (3) is horizontally arranged at the bottom of the main frame (1) through a conveyor belt conveying platform. The conveyor belt conveying platform is fixedly welded to the main frame (1) through a conveyor belt support (2). The conveyor belt support (2) includes a number of diagonal braces arranged at the bottom of the main frame (1). The diagonal braces are symmetrically arranged on both sides of the conveyor belt fixing platform. The blanking box (4) is fixedly bolted to the bottom of the main frame (1). The bottom outlet of the blanking box (4) is located directly above the conveyor belt (3).
7. The vertical continuous pressure filter according to claim 1, wherein: Above the main frame (1), there is a support platform (17) with a hollow middle part. Four pairs of vertically arranged slide rails (18) are fixedly bolted above the front and rear sides of the support platform (17). And the four pairs of slide rails (18) are mirror-symmetrically arranged front and back. A first hydraulic cylinder (21) and a second hydraulic cylinder (22) are respectively fixedly bolted to the main frame (1). A first feeding roller (19) and a second feeding roller (20) are fixed to the first hydraulic cylinder (21) and the second hydraulic cylinder (22). A feeding box (27) is welded to the slide rails (18). A filter cloth support A (28) and a filter cloth support B (29) are welded to the support platform (17). The filter cloth support A (28) and the filter cloth support B (29) are axially symmetric.
8. The vertical continuous filter press according to claim 1, wherein: The diameters of the first feeding roller (19) and the second feeding roller (20) are the same as those of the first squeezing roller (9) and the second squeezing roller (11). The axis of the first feeding roller (19) is offset 50 mm to the left relative to the axis of the first squeezing roller (9). The axis of the second feeding roller (20) is offset 50 mm to the right relative to the axis of the second squeezing roller (11).
9. The vertical continuous pressure filter according to claim 1, characterized in that: A first deviation rectifier (30) and a second deviation rectifier (31) are symmetrically and fixedly bolted to the middle cross beam of the main frame (1). Adjusting pointers in contact with the first filter cloth (25) and the second filter cloth (26) are respectively arranged in the first deviation rectifier (30) and the second deviation rectifier (31).
10. The vertical continuous pressure filter according to claim 1, wherein: A first water supply pipe (32) and a second water supply pipe (33) are respectively fixed to both sides of the front end of the main frame (1). At the upper ends of the first water supply pipe (32) and the second water supply pipe (33), they are respectively connected to a first filter cloth washer (34) and a second filter cloth washer (35) through flanges. The first filter cloth washer (34) and the second filter cloth washer (35) include a water sprinkling structure facing the first filter cloth (25) and the second filter cloth (26).