Chemical kettle tank cleaning robot

By combining the lifting plate and lifting components with hydraulic system and cleaning components, the problem that the chemical pot cleaning robot cannot be placed in the manhole position is solved, and efficient cleaning and safe operation of the inside of the pot can be achieved.

CN223171571UActive Publication Date: 2025-08-01WUXI WEILONG STORAGE TANK CO LTD
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Patent Information

Application Number
CN202422055416.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-01
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Due to the height of the pot, existing chemical pot cleaning robots are difficult to effectively place in the manhole position for cleaning, resulting in inconvenience in cleaning.

Method used

A chemical pot cleaning robot is designed, using lifting plates and lifting components, and the lifting plates and robot body are lifted to a suitable height through a tension rope, and are equipped with a hydraulic system, soft material pipes and rotary nozzles for cleaning.

Benefits of technology

The robot body can be moved to the manhole position and efficiently clean the interior of the chemical kettle tank body to ensure the cleaning effect and the safety of staff.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223171571U_ABST
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Abstract

The utility model relates to the technical field of chemical kettle tank cleaning, and discloses a chemical kettle tank cleaning robot which comprises a chemical kettle tank body and a U-shaped frame, the U-shaped frame is located on one side of the chemical kettle tank body, lifting plates are connected to the two sides of the inner wall of the U-shaped frame in a sliding mode, a lifting assembly is arranged on one side of the U-shaped frame, and a pull rope is wound on the outer side wall of the lifting assembly. One end of the pull rope is fixedly connected with the top of the lifting plate; a robot body is arranged at the top of the lifting plate, hydraulic system equipment is fixedly installed at the top of the robot body, a cleaning assembly is arranged at one end of the hydraulic system equipment, the lifting plate, the lifting assembly and the cleaning assembly are arranged, the robot body moves to the lifting plate, and the lifting assembly rotates to wind a tension rope; the pull rope drives the lifting plate to move upwards, the lifting plate drives the robot body to ascend and descend by a proper height, the cleaning assembly is placed in the chemical kettle tank to clean the chemical kettle tank, and therefore the robot body can be conveniently moved to the manhole position to clean the inner wall of the chemical kettle tank.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical kettle tank cleaning, and particularly relates to a chemical kettle tank cleaning robot. Background Technique

[0002] After a chemical kettle tank is used for a period of time, residues of various chemical substances will adhere to the inner wall of the kettle tank. When these residues accumulate to a certain extent and are not cleaned in time, it will affect the normal use of the kettle tank and the quality of the products.

[0003] After retrieval, Chinese Patent Publication No. CN219335270U relates to a soft hydraulic CIP cleaning robot for tank cleaning, including a moving device, a hydraulic system device and a spraying device; the moving device includes a moving equipment vehicle and a water pipe connected to a cleaning water source, and the water pipe is wound on the moving equipment vehicle; the hydraulic system device includes a hydraulic pump, a hydraulic motor and a hydraulic control valve, and the hydraulic pump, the hydraulic motor and the hydraulic control valve are installed in the moving equipment vehicle; the spraying device includes a soft material pipe and a stainless steel rotating nozzle, and the water inlet of the soft material pipe is connected to the hydraulic system device. The application adopts the method of a soft material pipe, which can adapt to the complex structure with stirring or tube bundles in the tank; the soft material pipe and the stainless steel rotating nozzle are controlled by the hydraulic system device to enter the tank for cleaning, avoiding dangerous cleaning operations by personnel entering the tank, ensuring the personal safety of the staff, and improving the economic benefits of the enterprise.

[0004] However, in the implementation of the related technology, it is found that the above-mentioned soft hydraulic CIP cleaning robot for tank cleaning has the following problems: in the process of using the cleaning robot in the above technical solution, due to the certain height of the chemical kettle tank, it is inconvenient to place the cleaning robot at the manhole position of the chemical kettle tank for cleaning. Based on this, the utility model designs a chemical kettle tank cleaning robot to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a chemical kettle tank cleaning robot to solve the problem that the cleaning robot is inconvenient to be placed at the manhole position of the chemical kettle tank for cleaning as put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a chemical kettle tank cleaning robot, including a chemical kettle tank body and a U-shaped frame, the U-shaped frame is located on one side of the chemical kettle tank body, both sides of the inner wall of the U-shaped frame are slidably connected with a lifting plate, a lifting assembly is arranged on one side of the U-shaped frame, a pulling rope is wound on the outer side wall of the lifting assembly, and one end of the pulling rope is fixedly connected with the top of the lifting plate;

[0007] A robot body is provided on the top of the lifting plate. A hydraulic system device is fixedly installed on the top of the robot body. A cleaning component is provided at one end of the hydraulic system device. A water supply pipe is fixedly connected to the other end of the hydraulic system device.

[0008] As a preferred solution, the lifting component includes a motor, a rotating rod and a winding disc. The motor is located on one side of the U-shaped frame. The output end of the motor penetrates through the U-shaped frame and is fixedly connected to the rotating rod. The winding disc is located on the outer side wall of the rotating rod. The pulling rope is located on the outer side wall of the winding disc.

[0009] As a preferred solution, the cleaning component includes a soft material pipe and a rotating nozzle. The soft material pipe is located at one end of the hydraulic system device. The rotating nozzle is located at one end of the soft material pipe.

[0010] As a preferred solution, connecting plates are fixedly installed on the outer side walls of the chemical reactor tank body. Support rods are fixedly installed at the bottoms of the connecting plates.

[0011] As a preferred solution, a limiting plate is fixedly installed on the top of the lifting plate. A buffer pad is fixedly installed on one side of the inner wall of the limiting plate.

[0012] As a preferred solution, sliding rails are fixedly installed on both sides of the inner wall of the U-shaped frame. The lifting plate is slidably connected to the sliding rails.

[0013] As a preferred solution, two bottom plates are installed on both sides of the U-shaped frame. The two bottom plates are arranged opposite to each other.

[0014] The technical effects and advantages of the present utility model:

[0015] 1. By providing the lifting plate, the lifting component and the cleaning component, the robot body moves onto the lifting plate. The lifting component rotates to wind the pulling rope. The pulling rope drives the lifting plate to move upward. The lifting plate drives the robot body to lift to an appropriate height. The cleaning component is placed into the chemical reactor tank body to clean it, so as to facilitate moving the robot body to the manhole position to clean the inside of the chemical reactor tank body.

[0016] 2. By providing the hydraulic system device, the soft material pipe and the rotating nozzle, after the soft material pipe enters the chemical reactor tank body, its telescoping and direction are controlled by the hydraulic system device, so as to cooperate with the rotating nozzle to fully clean the inside of the chemical reactor tank body. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present utility model.

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the present utility model.

[0019] Figure 3 For the present utility model Figure 2 is a schematic diagram of the enlarged structure at position A in it.

[0020] In the figure: 1. Chemical reactor tank body; 2. U-shaped frame; 3. Lifting assembly; 31. Motor; 32. Rotating rod; 33. Reel; 4. Tensile rope; 5. Lifting plate; 6. Robot body; 7. Hydraulic system equipment; 8. Water supply pipe; 9. Cleaning assembly; 91. Soft material pipe; 92. Rotating spray head; 10. Connecting plate; 11. Support rod; 12. Limiting plate; 13. Slide rail; 14. Bottom plate. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] The present utility model provides as Figures 1-3A chemical reactor tank cleaning robot shown in the figure includes a chemical reactor tank body 1 and a U-shaped frame 2. The U-shaped frame 2 is located on one side of the chemical reactor tank body 1. On both sides of the inner wall of the U-shaped frame 2, there is a sliding connection with a lifting plate 5. On both sides of the inner wall of the U-shaped frame 2, there are fixed installation of slide rails 13. The lifting plate 5 is slidably connected with the slide rails 13. On one side of the U-shaped frame 2, there is a lifting component 3. A pulling rope 4 is wound on the outer wall of the lifting component 3. The lifting component 3 includes a motor 31, a rotating rod 32 and a winding disc 33. The motor 31 is located on one side of the U-shaped frame 2. The output end of the motor 31 penetrates through the U-shaped frame 2 and is fixedly connected with the rotating rod 32. The winding disc 33 is located on the outer wall of the rotating rod 32. The pulling rope 4 is located on the outer wall of the winding disc 33. One end of the pulling rope 4 is fixedly connected with the top of the lifting plate 5. The output end of the motor 31 drives the rotating rod 32 to rotate. The rotating rod 32 drives the winding disc 33 to rotate and wind the pulling rope 4. On the top of the lifting plate 5, there is a robot body 6. The pulling rope 4 drives the lifting plate 5 to move upward. The lifting plate 5 drives the robot body 6 to lift to the manhole position. On the top of the robot body 6, there is a fixed installation of a hydraulic system device 7. The hydraulic system device 7 includes a hydraulic pump, a hydraulic motor and a hydraulic control valve, all of which belong to the existing mature technologies. One end of the hydraulic system device 7 is provided with a cleaning component 9. The cleaning component 9 includes a soft material tube 91 and a rotating spray head 92. The soft material tube 91 is located at one end of the hydraulic system device 7. The rotating spray head 92 is located at one end of the soft material tube 91. The other end of the hydraulic system device 7 is fixedly connected with a water supply pipe 8. The soft material tube 91 is placed into the chemical reactor tank body 1. External water enters the hydraulic system device 7 through the water supply pipe 8. Subsequently, the water enters the soft material tube 91 and washes the inside of the chemical reactor tank body 1 through the rotating spray head 92. After the soft material tube 91 enters the chemical reactor tank body 1, its telescoping and direction are controlled by the hydraulic system device 7, all of which are publicly available existing mature technologies.

[0023] In this embodiment, on the outer side walls of the chemical reactor tank body 1, there are fixed installations of connecting plates 10. At the bottom of the connecting plates 10, there are fixed installations of support rods 11, which are used for stable support with the chemical reactor tank body 1.

[0024] In this embodiment, on the top of the lifting plate 5, there is a fixed installation of a limiting plate 12. On one side of the inner wall of the limiting plate 12, there is a fixed installation of a buffer pad. When the robot body 6 moves into the limiting plate 12, the buffer pad is used to prevent collision between the robot body 6 and the limiting plate 12.

[0025] In this embodiment, on both sides of the U-shaped frame 2, there are two bottom plates 14 installed. The two bottom plates 14 are arranged opposite to each other, and the two bottom plates 14 increase the stability of the U-shaped frame 2.

[0026] Working principle of the present utility model: The present utility model is a chemical kettle cleaning robot. First, when in use, the robot body 6 is moved onto the lifting plate 5. The output end of the motor 31 drives the rotating rod 32 to rotate, and the rotating rod 32 drives the winding disc 33 to rotate and wind the pulling rope 4. The pulling rope 4 drives the lifting plate 5 to move upward, and the lifting plate 5 drives the robot body 6 to lift to an appropriate height. Then, the soft material tube 91 is placed into the chemical kettle body 1, and external water enters the hydraulic system device 7 through the water supply pipe 8. The water enters the soft material tube 91 and cleans the interior of the chemical kettle body 1 through the rotating nozzle 92.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A chemical kettle cleaning robot, comprising a chemical kettle body (1) and a U-shaped frame (2), characterized in that: The U-shaped frame (2) is located on one side of the chemical reactor tank body (1). Both sides of the inner wall of the U-shaped frame (2) are slidably connected with a lifting plate (5). A lifting component (3) is arranged on one side of the U-shaped frame (2). A pulling rope (4) is wound around the outer side wall of the lifting component (3). One end of the pulling rope (4) is fixedly connected to the top of the lifting plate (5). A robot body (6) is arranged on the top of the lifting plate (5). A hydraulic system device (7) is fixedly installed on the top of the robot body (6). A cleaning component (9) is arranged at one end of the hydraulic system device (7). The other end of the hydraulic system device (7) is fixedly connected to a water supply pipe (8).

2. The chemical kettle cleaning robot according to claim 1, characterized in that: The lifting component (3) includes a motor (31), a rotating rod (32) and a winding disc (33). The motor (31) is located on one side of the U-shaped frame (2). The output end of the motor (31) penetrates through the U-shaped frame (2) and is fixedly connected to the rotating rod (32). The winding disc (33) is located on the outer side wall of the rotating rod (32). The pulling rope (4) is located on the outer side wall of the winding disc (33).

3. The chemical kettle cleaning robot according to claim 1, characterized in that: The cleaning component (9) includes a soft material pipe (91) and a rotating spray head (92). The soft material pipe (91) is located at one end of the hydraulic system device (7). The rotating spray head (92) is located at one end of the soft material pipe (91).

4. A chemical kettle cleaning robot according to claim 1, wherein: Connection plates (10) are fixedly installed on the outer side wall of the chemical reactor tank body (1). Support rods (11) are fixedly installed at the bottom of the connection plates (10).

5. A chemical kettle cleaning robot according to claim 1, characterized in that: A limiting plate (12) is fixedly installed on the top of the lifting plate (5). A buffer pad is fixedly installed on one side of the inner wall of the limiting plate (12).

6. The chemical kettle cleaning robot according to claim 1, wherein: Slide rails (13) are fixedly installed on both sides of the inner wall of the U-shaped frame (2). The lifting plate (5) is slidably connected with the slide rails (13).

7. The chemical kettle cleaning robot according to claim 1, wherein: Two bottom plates (14) are installed on both sides of the U-shaped frame (2). The two bottom plates (14) are arranged oppositely to each other.

Citation Information

Patent Citations

  • Soft hydraulic CIP cleaning robot for tank cleaning

    CN219335270U