Bolt thread rolling device with chip removal function

By designing an oil pump, oil sprayer, and filter system into the bolt thread rolling device, the separation of lubricating oil and iron filings is achieved, solving the problem of the inability to reuse lubricating oil and improving resource utilization efficiency and the practicality of the device.

CN223171837UActive Publication Date: 2025-08-01HANDAN JIANKUN HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202422358115.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-01
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In existing technologies, the lubricating oil after thread rolling cannot be reused because it is mixed with metal shavings and wear particles, resulting in resource waste and increased processing costs.

Method used

A bolt rolling device with chip removal function was designed. Lubricating oil is drawn by an oil pump and sprayed onto the rolling head through an oil sprayer. Excess lubricating oil carries iron filings onto a filter screen. After being filtered by the filter screen, the iron filings are cleaned by a scraper into a waste chip box, and the lubricating oil is recycled.

Benefits of technology

This technology effectively separates lubricating oil from iron filings, improves resource utilization efficiency, reduces operational difficulty and labor intensity, and enhances the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bolt machining, and provides a bolt thread rolling device with a chip removal function, which comprises a workbench, a motor is fixedly connected to the left side of the top of the workbench, a turntable is fixedly connected to the output end of the motor, and a connecting rod is rotatably connected to the edge of the right side of the turntable. A movable rubbing head is rotatably connected to the end, away from the rotary disc, of the connecting rod, a sliding rail is slidably connected to the bottom of the movable rubbing head, the bottom of the sliding rail is fixedly connected to the top of the workbench, and a fixing plate is fixedly connected to the right side of the top of the workbench. The oil pump is started to drive the input pipe to extract lubricating oil from the interior of the oil tank, then the lubricating oil is conveyed to the oil spraying frame and the spraying head through the output pipe to lubricate the static rubbing head and the movable rubbing head, redundant lubricating oil drives scrap iron to drop on the filter screen on the upper portion in the oil tank together, and the scrap iron is filtered through the filter screen. Scrap iron impurities in the lubricating oil are separated, and the utilization efficiency of resources is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt processing, and specifically, to a bolt thread rolling device with a chip removal function. Background Art

[0002] A bolt thread rolling device is a mechanical device used for processing bolt threads. Through the interaction between two thread rolling plates with the same thread shape, the thread is pressed or rolled into the bolt blank to form a thread. This device is usually used in mass production to improve production efficiency and the quality of thread processing. A bolt thread rolling device with a chip removal function is a bolt processing equipment that can effectively remove chips during the bolt processing to keep the working environment clean and improve processing efficiency.

[0003] In the prior art, a thread rolling machine uses a static thread rolling head and a dynamic thread rolling head to roll threads on bolts. After the bolts are thread rolled, metal chips are likely to remain on the static thread rolling head and the dynamic thread rolling head. Since it is necessary to drip oil on the friction surfaces of the thread rolling plates and the bolts, under the action of the lubricating oil, the metal chips will disengage from the static thread rolling head and the dynamic thread rolling head. However, the used lubricating oil often cannot be directly reused because it is mixed with metal chips and wear particles, which not only increases the treatment cost but also causes waste of resources. Summary of the Utility Model

[0004] The utility model provides a bolt thread rolling device with a chip removal function, which solves the problem that the waste oil after thread rolling in the related art cannot be reused.

[0005] The technical solution of the utility model is as follows: A bolt thread rolling device with chip removal function, including a workbench, on the left side of the top of the workbench is fixedly connected with a motor, the output end of the motor is fixedly connected with a turntable, on the right edge of the turntable is rotationally connected with a connecting rod, the end of the connecting rod away from the turntable is rotationally connected with a moving thread rolling head, the bottom of the moving thread rolling head is slidably connected with a slide rail, the bottom of the slide rail is fixedly connected to the top of the workbench, on the right side of the top of the workbench is fixedly connected with a fixed plate, inside the fixed plate are slidably connected two adjusting rods, on the side of the two adjusting rods close to the moving thread rolling head is fixedly connected with a static thread rolling head, on both sides behind the adjusting rod are provided with fixing components, on the edge of the top of the workbench is fixedly connected with an oil pump, the input end of the oil pump is fixedly connected with an input pipe, the end of the input pipe away from the oil pump is fixedly connected with an oil tank, the bottom of the oil tank is fixedly connected to the bottom of the workbench, inside the oil tank is fixedly connected with a filter screen, on the right side of the top of the filter screen are fixedly connected two stoppers, on the left side of the oil tank is fixedly connected with an electric push rod, the output end of the electric push rod is fixedly connected with an installation shell, inside the installation shell are provided two first springs, on the front and back sides inside the installation shell are slidably connected scrapers, on the right side of the oil tank is fixedly connected with a waste chip box, inside the waste chip box is slidably connected a baffle, inside the waste chip box are provided multiple second springs, the output end of the oil pump is fixedly connected with an output pipe, the end of the output pipe away from the oil pump is fixedly connected with an oil spraying rack, the bottom of the oil spraying rack is fixedly connected to the top of the oil pump, and at the bottom of the oil spraying rack are fixedly connected nozzles.

[0006] Preferably, the fixing component includes a housing, the outside of the housing is fixedly connected to the outside of the fixed plate, inside the housing is slidably connected the inside of a pin, on one side of the outside of the pin is fixedly connected with a sliding block, on the other side of the outside of the pin is sleeved with a third spring, on the top of the housing is fixedly connected with a shell body, and inside the shell body is provided a blocking block.

[0007] Preferably, one end of the first spring is fixedly connected to the inner wall of the installation shell, and the other end of the first spring is fixedly connected to the outside of the scraper.

[0008] Preferably, one end of the second spring is fixedly connected to the outside of the baffle, and the other end of the second spring is fixedly connected to the inner wall of the waste chip box.

[0009] Preferably, the bottom of both the installation shell and the scraper are slidably connected to the top of the filter screen.

[0010] Preferably, the outside of the sliding block is slidably connected to the inside of the housing, and one end of the pin penetrates through the fixed plate and is inserted into the inside of the adjusting rod.

[0011] Preferably, one end of the third spring is fixedly connected to the outside of the sliding block, and the other end of the third spring is fixedly connected to the inner wall of the housing.

[0012] Preferably, the outer side of the blocking block is slidably connected inside the housing, and the bottom of the blocking block is slidably connected inside the outer shell.

[0013] The working principle and beneficial effects of the present utility model are as follows:

[0014] In the present utility model, by starting the oil pump, the oil pump extracts lubricating oil from inside the fuel tank through the input pipe, and then transports it to the fuel injection rack through the output pipe. Then, the fuel injection rack sprays it through the nozzles to lubricate the static rubbing head and the dynamic rubbing head. When the lubricating oil lubricates the static rubbing head and the dynamic rubbing head, the excess lubricating oil drives the iron filings to drip onto the filter screen above the inside of the fuel tank together. Through the filtration of the filter screen, the lubricating oil drips into the inside of the fuel tank, and the iron filings adhere to the filter screen. Start the electric push rod, and the electric push rod pushes the mounting shell. The mounting shell drives the scraper to move to clean the filter screen and scrape off the iron filings and push them forward. When the scraper moves forward, it is blocked by the stopper and contracts into the mounting shell. When the scraper contracts, it compresses the first spring, causing the first spring to generate an elastic force. The mounting shell moves forward to push the baffle, and pushes the iron filings into the waste chip box to be discharged, realizing the separation of iron filings and impurities in the lubricating oil and improving the utilization efficiency of resources. In the present utility model, by pulling the bolt to drive the sliding block to squeeze the third spring until the bolt completely disengages from inside the adjusting rod, at this time, the adjusting rod can be pulled to adjust the static rubbing head to a suitable position, thereby adjusting the distance between the static rubbing head and the dynamic rubbing head to match bolts of more specifications, with high versatility. When the sliding block slides outwards, the blocking block will slide into the inside of the outer shell, enabling the worker to free both hands, reducing the operation difficulty and labor intensity, and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is a side view of the workbench of the present utility model;

[0018] Figure 3 is a schematic internal structure diagram of the fuel tank of the present utility model;

[0019] Figure 4 is a schematic internal structure diagram of the mounting shell of the present utility model;

[0020] Figure 5 is a schematic internal structure diagram of the outer shell and the housing of the present utility model;

[0021] In the figure: 1, workbench; 2, motor; 3, turntable; 4, connecting rod; 5, moving rubbing head; 6, slide rail; 7, fixed plate; 8, adjusting rod; 9, static rubbing head; 10, oil pump; 11, input pipe; 12, fuel tank; 13, filter screen; 14, stop block; 15, electric push rod; 16, mounting shell; 17, first spring; 18, scraper; 19, waste chip box; 20, baffle; 21, second spring; 22, output pipe; 23, oil injection rack; 24, nozzle; 25, outer shell; 26, bolt; 27, sliding block; 28, third spring; 29, housing; 30, blocking block. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0023] Embodiment 1

[0024] As Figure 1 - Figure 4As shown in the figure, this embodiment proposes a bolt thread rolling device with a chip removal function, which includes a workbench 1. On the left side of the top of the workbench 1, a motor 2 is fixedly connected. The output end of the motor 2 is fixedly connected with a turntable 3. The right edge of the turntable 3 is rotatably connected with a connecting rod 4. One end of the connecting rod 4 away from the turntable 3 is rotatably connected with a moving thread rolling head 5. The bottom of the moving thread rolling head 5 is slidably connected with a slide rail 6. The bottom of the slide rail 6 is fixedly connected to the top of the workbench 1. On the right side of the top of the workbench 1, a fixed plate 7 is fixedly connected. Two adjusting rods 8 are slidably connected inside the fixed plate 7. On the side of the two adjusting rods 8 close to the moving thread rolling head 5, a static thread rolling head 9 is fixedly connected. Fixed components are arranged on both sides of the adjusting rods 8 after being clamped. On the edge of the top of the workbench 1, an oil pump 10 is fixedly connected. The input end of the oil pump 10 is fixedly connected with an input pipe 11. One end of the input pipe 11 away from the oil pump 10 is fixedly connected with an oil tank 12. The bottom of the oil tank 12 is fixedly connected to the bottom of the workbench 1. A filter screen 13 is fixedly connected inside the oil tank 12. Two stoppers 14 are fixedly connected to the right side of the top of the filter screen 13. An electric push rod 15 is fixedly connected to the left side of the oil tank 12. The output end of the electric push rod 15 is fixedly connected with a mounting shell 16. Two first springs 17 are arranged inside the mounting shell 16. Scrapers 18 are slidably connected to the front and back sides inside the mounting shell 16. A waste chip box 19 is fixedly connected to the right side of the oil tank 12. A baffle 20 is slidably connected inside the waste chip box 19. A plurality of second springs 21 are arranged inside the waste chip box 19. The output end of the oil pump 10 is fixedly connected with an output pipe 22. One end of the output pipe 22 away from the oil pump 10 is fixedly connected with an oil injection rack 23. The bottom of the oil injection rack 23 is fixedly connected to the top of the oil pump 10. Nozzles 24 are fixedly connected to the bottom of the oil injection rack 23.The purpose of this setting is that when in use, the blank is placed between the moving rubbing head 5 and the static rubbing head 9. The motor 2 is started, and the motor 2 drives the turntable 3 to rotate. The turntable 3 drives the connecting rod 4, and the connecting rod 4 drives the moving rubbing head 5 to slide back and forth inside the slide rail 6 to process the bolt blank. When lubrication is required, the oil pump 10 is started. The oil pump 10 extracts lubricating oil from the inside of the fuel tank 12 through the input pipe 11, and then transports it to the oil spray rack 23 through the output pipe 22. Then, the oil spray rack 23 sprays it through the nozzles 24 to lubricate the static rubbing head 9 and the moving rubbing head 5. When the lubricating oil lubricates the static rubbing head 9 and the moving rubbing head 5, the excess lubricating oil drives the iron filings to drip onto the filter screen 13 above the inside of the fuel tank 12 together. Through the filtration of the filter screen 13, the lubricating oil drips into the inside of the fuel tank 12, and the iron filings adhere to the filter screen 13. The electric push rod 15 is started, and the electric push rod 15 pushes the installation shell 16. The installation shell 16 drives the scraper 18. When the scraper 18 moves, it cleans the filter screen 13 and scrapes off the iron filings and pushes them forward. When the scraper 18 moves forward and is blocked by the stop block 14, it contracts into the installation shell 16. When the scraper 18 contracts, it compresses the first spring 17, causing the first spring 17 to generate an elastic force. When the electric push rod 15 contracts, the scraper 18 is not squeezed by the stop block 14 and is pushed out by the first spring 17 to reset. The installation shell 16 moves forward and pushes the baffle 20, pushing the iron filings into the waste chip box 19 for discharge. The baffle 20 compresses the second spring 21, causing the second spring 21 to generate an elastic force. When the baffle 20 is not pushed by the installation shell 16, the second spring 21 pushes the baffle 20 to reset.

[0025] Preferably, one end of the first spring 17 is fixedly connected to the inner wall of the installation shell 16, and the other end of the first spring 17 is fixedly connected to the outside of the scraper 18. The purpose of this setting is that the first spring 17 can be compressed by the scraper 18 to provide an elastic force.

[0026] Preferably, one end of the second spring 21 is fixedly connected to the outside of the baffle 20, and the other end of the second spring 21 is fixedly connected to the inner wall of the waste chip box 19. The purpose of this setting is that the second spring 21 can be compressed by the baffle 20 to provide an elastic force.

[0027] Preferably, both the bottom of the installation shell 16 and the scraper 18 are slidably connected to the top of the filter screen 13. The purpose of this setting is that when the installation shell 16 and the scraper 18 move, they can clean the filter screen 13.

[0028] Embodiment 2

[0029] Such as Figure 2 and Figure 5As shown in the figure, the fixing component includes a housing 25, the outside of the housing 25 is fixedly connected to the outside of the fixing plate 7, a bolt 26 is slidably connected inside the housing 25, a sliding block 27 is fixedly connected to one side of the outside of the bolt 26, a third spring 28 is sleeved on the other side of the outside of the bolt 26, a housing 29 is fixedly connected to the top of the housing 25, and a blocking block 30 is arranged inside the housing 29. The purpose of this setting is that during use, the bolt 26 is pulled, and the bolt 26 slides into the housing 25. When the bolt 26 moves, it drives the sliding block 27 to slide inside the housing 25 and compress the third spring 28, causing the third spring 28 to generate an elastic force. When the sliding block 27 moves, the blocking block 30 inside the housing 29 slides out of the housing 25 to prevent the sliding block 27 from being pushed by the third spring 28 to make the bolt 26 extend. The adjusting rod 8 is moved, and the adjusting rod 8 drives the static rubbing head 9 to lift the blocking block 30 upward, so that the sliding block 27 loses the block. The third spring 28 pushes the sliding block 27, and the sliding block 27 drives the bolt 26 to be re-inserted into the adjusting rod 8, which can adjust the distance between the moving rubbing head 5 and the static rubbing head 9, enabling the device to process bolt blanks of different diameters.

[0030] Preferably, the outside of the sliding block 27 is slidably connected inside the housing 25, and one end of the bolt 26 penetrates through the fixing plate 7 and is inserted into the adjusting rod 8. The purpose of this setting is that the sliding connection design between the sliding block 27 and the inside of the housing 25 is designed to ensure that the sliding block 27 can smoothly move inside the housing 25. The bolt 26 penetrates through the fixing plate 7 and is inserted into the adjusting rod 8, realizing the reliable connection and positioning between the fixing plate 7 and the adjusting rod 8.

[0031] Preferably, one end of the third spring 28 is fixedly connected to the outside of the sliding block 27, and the other end of the third spring 28 is fixedly connected to the inner wall of the housing 25. The purpose of this setting is to provide an elastic force for the sliding block 27 to reset.

[0032] Preferably, the outside of the blocking block 30 is slidably connected inside the housing 29, and the bottom of the blocking block 30 is slidably connected inside the housing 25. The purpose of this setting is that the blocking block 30 restricts the reset of the sliding block 27.

[0033] The above is only the preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A bolt thread rolling device with a chip removal function, characterized in that, It includes a workbench (1), on the left side of the top of the workbench (1) is fixedly connected with a motor (2), the output end of the motor (2) is fixedly connected with a turntable (3), the right edge of the turntable (3) is rotatably connected with a connecting rod (4), one end of the connecting rod (4) far from the turntable (3) is rotatably connected with a movable rubbing head (5), the bottom of the movable rubbing head (5) is slidably connected with a slide rail (6), the bottom of the slide rail (6) is fixedly connected to the top of the workbench (1), on the right side of the top of the workbench (1) is fixedly connected with a fixing plate (7), two adjusting rods (8) are slidably connected inside the fixing plate (7), on the side of the two adjusting rods (8) close to the movable rubbing head (5) is fixedly connected with a static rubbing head (9), fixing components are arranged on both sides behind the adjusting rod (8), on the edge of the top of the workbench (1) is fixedly connected with an oil pump (10), the input end of the oil pump (10) is fixedly connected with an input pipe (11), one end of the input pipe (11) far from the oil pump (10) is fixedly connected with an oil tank (12), the bottom of the oil tank (12) is fixedly connected to the bottom of the workbench (1), a filter screen (13) is fixedly connected inside the oil tank (12), on the right side of the top of the filter screen (13) are fixedly connected with two stoppers (14), on the left side of the oil tank (12) is fixedly connected with an electric push rod (15), the output end of the electric push rod (15) is fixedly connected with a mounting shell (16), two spring one (17) are arranged inside the mounting shell (16), on the front and back sides inside the mounting shell (16) are slidably connected with scraping plates (18), on the right side of the oil tank (12) is fixedly connected with a waste chip box (19), a baffle (20) is slidably connected inside the waste chip box (19), multiple spring two (21) are arranged inside the waste chip box (19), the output end of the oil pump (10) is fixedly connected with an output pipe (22), one end of the output pipe (22) far from the oil pump (10) is fixedly connected with an oil spraying rack (23), the bottom of the oil spraying rack (23) is fixedly connected to the top of the oil pump (10), and a spray head (24) is fixedly connected to the bottom of the oil spraying rack (23).

2. The thread rolling device for bolts with chip removal function according to claim 1, characterized in that, The fixing component includes a housing (25), the outside of the housing (25) is fixedly connected to the outside of the fixing plate (7), a plug pin (26) is slidably connected inside the housing (25), on one side of the outside of the plug pin (26) is fixedly connected with a sliding block (27), on the other side of the outside of the plug pin (26) is sleeved with a spring three (28), the top of the housing (25) is fixedly connected with a shell body (29), and a blocking block (30) is arranged inside the shell body (29).

3. A bolt thread rolling device with a chip removal function according to claim 1, characterized in that, One end of the spring one (17) is fixedly connected to the inner wall of the mounting shell (16), and the other end of the spring one (17) is fixedly connected to the outside of the scraping plate (18).

4. A bolt thread rolling device with chip removal function according to claim 1, characterized in that, One end of the spring two (21) is fixedly connected to the outside of the baffle (20), and the other end of the spring two (21) is fixedly connected to the inner wall of the waste chip box (19).

5. A bolt thread rolling device with chip removal function according to claim 1, characterized in that, Both the mounting shell (16) and the scraping plate (18) are slidably connected to the top of the filter screen (13).

6. The thread rolling device for bolts with chip removal function according to claim 2, characterized in that, The outer side of the sliding block (27) is slidably connected inside the outer shell (25), and one end of the bolt (26) penetrates through the fixing plate (7) and is inserted inside the adjusting rod (8).

7. A bolt thread rolling device with chip removal function according to claim 2, characterized in that, One end of the third spring (28) is fixedly connected to the outer side of the sliding block (27), and the other end of the third spring (28) is fixedly connected to the inner wall of the outer shell (25).

8. A bolt thread rolling device with a chip removal function according to claim 2, characterized in that, The outer side of the blocking block (30) is slidably connected inside the housing (29), and the bottom of the blocking block (30) is slidably connected inside the outer shell (25).