Round copper rod graphite die

By setting movable adjustable blocks and cooling systems in the circular copper rod graphite mold, the production of copper rods from multiple lengths is solved, and the problems of frequent mold replacement and low cooling efficiency are improved, the production efficiency and cooling effect are reduced, and the costs are reduced.

CN223171862UActive Publication Date: 2025-08-01CHONGQING ZHUOERSHUN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422412590.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-01
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The prior art requires the replacement of molds of different sizes when making round copper rods of different lengths, resulting in low production efficiency and increased cost. At the same time, the cooling efficiency of copper rods is insufficient, which can easily lead to mold deformation and cracks.

Method used

A circular copper rod graphite mold is designed to change the mold cavity space by setting a movable adjustment block in the mold cavity, and directly injecting coolant into the mold cavity with the cooling box, achieving the production of multi-length copper rods, and accelerating cooling through the thermal rod and cooling runner to maintain the shape and size of the copper rod.

Benefits of technology

Improve production efficiency, reduce manufacturing costs, enhance cooling speed, reduce copper rod deformation and mold damage, and avoid production defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a round copper bar graphite die, which belongs to the technical field of dies, and comprises a lower die and an upper die, one ends of the lower die and the upper die close to each other are respectively provided with a die cavity, a pair of die cavities are matched with each other, and one end of the lower die is provided with an electric push rod. According to the scheme, the inner space of the die cavity is changed by arranging the movable adjusting block in the die cavity, the purpose of manufacturing copper bars with different lengths through one set of die is achieved, the production efficiency is improved, meanwhile, the manufacturing cost is reduced, and the production cost is reduced. Cooling liquid is directly injected into the mold cavity through the cooling box, copper bars can be directly cooled in the mold cavity, the cooling speed is increased, meanwhile, the shape and the size of the copper bars can be better kept, production defects caused by deformation are avoided, the cooling liquid can cool the lower mold and the upper mold at the same time, and the production efficiency is improved. And deformation and cracks of the lower mold and the upper mold can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, and more specifically, to a circular copper rod graphite mold. Background Technique

[0002] A graphite mold is a mold made of graphite material. Graphite has good thermal conductivity, high temperature resistance and chemical stability, so it is widely used in the field of mold manufacturing. Graphite molds are usually used in the forming and processing of high-temperature molten metals, glass and other materials, and can withstand high temperature, high pressure and corrosive gas environments, ensuring the accuracy and surface quality of products. Graphite molds have important application values in industries such as casting, glass manufacturing, and semiconductor manufacturing.

[0003] When making circular copper rods, a cylindrical cavity matching the copper rod will also be correspondingly opened in the graphite mold. Currently, when making a large number of copper rods, there are usually different requirements for the length of the copper rods. When making copper rods of different lengths, molds with different cavity sizes need to be replaced, which reduces the production efficiency and increases the manufacturing cost at the same time.

[0004] Therefore, a circular copper rod graphite mold is proposed to solve the above problems. Content of the Utility Model

[0005] 1. Technical Problems to be Solved

[0006] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a circular copper rod graphite mold. This solution realizes the purpose of making copper rods of different lengths through a set of molds by setting an adjustable block that can move inside the cavity to change the internal space of the cavity, improves the production efficiency, and reduces the manufacturing cost at the same time. By directly injecting coolant into the cavity through the cooling box, the copper rod can be directly cooled in the cavity, which improves the cooling speed and can better maintain the shape and size of the copper rod, avoiding production defects caused by deformation. Moreover, the coolant can cool the lower mold and the upper mold at the same time, which helps to reduce the deformation and cracks of the lower mold and the upper mold.

[0007] 2. Technical Solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A circular copper rod graphite mold includes a lower mold and an upper mold. At one end where the lower mold and the upper mold approach each other, mold cavities are provided. A pair of the mold cavities are matched. One end of the lower mold is equipped with an electric push rod, and an adjusting block matching it is arranged in the inner cavity of the lower mold. The output end of the electric push rod extends into the inner cavity of the mold cavity and is fixedly connected to the adjusting block. An injection hole is provided at the top of the upper mold on the side away from the electric push rod, and the injection hole is communicated with the mold cavity.

[0010] Further, a cooling box is arranged on one side of the lower mold. A liquid inlet pipe is installed at one end of the cooling box. The liquid inlet pipe penetrates through the side wall of the lower mold and is communicated with the mold cavity.

[0011] Further, a plurality of heat conducting rods are inlaid and installed on the adjusting block, and the heat conducting rods and the end of the adjusting block away from the electric push rod are on the same plane.

[0012] Further, a drain pipe is fixedly connected to one end of the upper mold. The drain pipe penetrates through the side wall of the upper mold and is communicated with the mold cavity.

[0013] Further, cooling channels are provided at one end where the lower mold and the upper mold approach each other. A pair of the cooling channels are matched, and the cooling channels are arranged around the mold cavity.

[0014] Further, a pair of the cooling channels are respectively communicated with a pair of the mold cavities.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] In this solution, an adjustable block is arranged inside the mold cavity to change the internal space of the mold cavity, so as to achieve the purpose of making copper rods of different lengths with a set of molds, improving the production efficiency and reducing the manufacturing cost at the same time. By directly injecting the coolant into the mold cavity through the cooling box, the copper rod can be directly cooled in the mold cavity, improving the cooling speed and better maintaining the shape and size of the copper rod, avoiding production defects caused by deformation, and the coolant can cool the lower mold and the upper mold at the same time, helping to reduce the deformation and cracks of the lower mold and the upper mold. Brief description of the drawings

[0018] Figure 1 It is a schematic diagram of the first overall structure of the present utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the lower mold of the present utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the adjusting block of the present utility model;

[0021] Figure 4 This is a schematic diagram of the second overall structure of the present utility model.

[0022] Description of the reference numerals in the figure:

[0023] 1. Lower die; 2. Upper die; 3. Mold cavity; 4. Electric push rod; 5. Adjusting block; 6. Cooling box; 7. Drain pipe; 8. Cooling flow channel; 9. Heat conducting rod; 10. Injection hole. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0026] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] Embodiment:

[0028] Please refer to Figure 1-2 , a circular copper rod graphite mold, including a lower die 1 and an upper die 2. Both ends of the lower die 1 and the upper die 2 close to each other are provided with mold cavities 3, and a pair of mold cavities 3 are matched. One end of the lower die 1 is installed with an electric push rod 4, and an adjusting block 5 matching it is arranged in the inner cavity of the lower die 1. The output end of the electric push rod 4 extends into the inner cavity of the mold cavity 3 and is fixedly connected with the adjusting block 5. An injection hole 10 is opened at the top of the upper die 2 on the side far from the electric push rod 4, and the injection hole 10 is communicated with the mold cavity 3.

[0029] When making circular copper rods, a cylindrical cavity matching the copper rod will also be correspondingly formed in the graphite mold. When making a large number of copper rods, there are usually different requirements for the length of the copper rods. When making copper rods of different lengths, molds with different cavity sizes need to be replaced, which reduces production efficiency and increases manufacturing costs at the same time.

[0030] In this solution, the lower mold 1 and the upper mold 2 are both made of graphite material. Among them, the upper mold 2 is connected to the hydraulic device. The user controls the lifting of the upper mold 2 through the hydraulic device to combine the upper mold 2 with the lower mold 1. The cavities 3 in the lower mold 1 and the upper mold 2 will be combined into a cylindrical cavity. Then, the user can inject the liquid melt for making the copper rod into the cavity 3 through the injection hole 10. The melt cools and solidifies in the cavity 3 to form the finished copper rod. The user can push the adjusting block 5 to move in the cavity 3 by controlling the electric push rod 4. The adjusting block 5 matches the inner cavity of the cavity 3, and the outer end of the adjusting block 5 is closely attached to the inner wall of the cavity 3. By adjusting the position of the adjusting block 5 in the cavity 3, the size of the space in the cavity 3 can be changed. The melt injected into the cavity 3 through the injection hole 10 cannot flow to the other side of the adjusting block 5 after contacting the adjusting block 5. With such a setting, the length of the finished copper rod can be changed, and the purpose of making copper rods of different lengths with a set of molds can be achieved.

[0031] Please refer to Figure 1 and 4 As shown in, a cooling box 6 is provided on one side of the lower mold 1. A liquid inlet pipe is installed at one end of the cooling box 6. The liquid inlet pipe penetrates the side wall of the lower mold 1 and is communicated with the cavity 3. A plurality of heat conducting rods 9 are inlaid and installed on the adjusting block 5. The heat conducting rods 9 and the end of the adjusting block 5 away from the electric push rod 4 are in the same plane.

[0032] There may still be heat inside the copper rod after melting and casting. Therefore, cooling is required to ensure that the copper rod is completely solidified and maintains its shape. In the existing solutions, the copper rod is mostly taken out of the mold and then cooled. In this solution, the cooling box 6 is filled with coolant and a water pump is installed. The coolant can be injected into the interior of the cavity 3 through the liquid inlet pipe by the water pump, so that the coolant fills the inner cavity of the cavity 3 on one side of the adjusting block 5. A plurality of heat conducting rods 9 are all in full contact with the coolant. The material of the heat conducting rods 9 can be set as copper, which has excellent heat conducting performance. The other end of the heat conducting rods 9 is in contact with the finished copper rod in the cavity 3, and the heat of the copper rod can be conducted into the coolant, so that the coolant can quickly absorb the heat of the copper rod and cool the copper rod. By directly injecting the coolant into the cavity 3 for cooling the copper rod, the cooling speed of the copper rod can be effectively increased, and the shape and size of the copper rod can be better maintained, avoiding production defects caused by deformation.

[0033] Please refer to Figure 2 and4 , one end of the upper mold 2 is fixedly connected with a drain pipe 7. The drain pipe 7 penetrates through the side wall of the upper mold 2 and is communicated with the mold cavity 3. Cooling channels 8 are opened at both ends of the lower mold 1 and the upper mold 2 close to each other. A pair of cooling channels 8 are matched with each other. The cooling channels 8 are arranged around the mold cavity 3. A pair of cooling channels 8 are respectively communicated with a pair of mold cavities 3.

[0034] The coolant injected into the mold cavity 3 can enter the cooling channel 8, so that the coolant can flow around the copper rod, which can more effectively absorb the heat dissipated by the copper rod in all directions. At the same time, it can also play the role of cooling the lower mold 1 and the upper mold 2. Cooling the mold in time during the process of making the copper rod can reduce the thermal stress inside the mold, which helps to reduce the deformation and cracks of the mold. The drain pipe 7 is installed on the upper mold 2, which can ensure that when the coolant fills the inner cavities of the mold cavity 3 and the cooling channel 8, it is then discharged through the drain pipe 7, so as to keep the coolant flowing and improve the cooling speed.

[0035] Working principle:

[0036] During use, the user controls the lifting of the upper mold 2 through a hydraulic device to merge the upper mold 2 with the lower mold 1. The mold cavities 3 in the lower mold 1 and the upper mold 2 will merge into a cylindrical mold cavity. Then, the user injects the liquid melt for making the copper rod into the mold cavity 3 through the injection hole 10. The melt cools and solidifies in the mold cavity 3 to form the finished copper rod. The user can push the adjusting block 5 to move in the mold cavity 3 by controlling the electric push rod 4. By adjusting the position of the adjusting block 5 in the mold cavity 3, the size of the space in the mold cavity 3 can be changed. The melt injected into the mold cavity 3 through the injection hole 10 cannot flow to the other side of the adjusting block 5 after contacting the adjusting block 5. With such a setting, the length of the finished copper rod can be changed, and the purpose of making copper rods of different lengths with a set of molds can be achieved. After the copper rod is formed, the user starts the water pump in the cooling box 6, and injects the coolant in the cooling box 6 into the inside of the mold cavity 3 through the liquid inlet pipe by the water pump, so that the coolant fills the inner cavity of the mold cavity 3 on one side of the adjusting block 5. A plurality of heat conducting rods 9 are all in full contact with the coolant, and the other end of the heat conducting rod 9 is in contact with the finished copper rod in the mold cavity 3. The heat conducting rod 9 conducts the heat of the copper rod to the coolant, so that the coolant can quickly absorb the heat of the copper rod to cool the copper rod. At the same time, the coolant injected into the mold cavity 3 can enter the cooling channel 8, so that the coolant can flow around the copper rod, which can more effectively absorb the heat dissipated by the copper rod in all directions. At the same time, it can also play the role of cooling the lower mold 1 and the upper mold 2. When the coolant fills the inner cavities of the mold cavity 3 and the cooling channel 8, it is then discharged through the drain pipe 7 to keep the coolant flowing for use.

[0037] The above are only the preferred specific embodiments of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. A circular copper rod graphite mold, comprising a lower mold (1) and an upper mold (2), characterized in that: Both ends of the lower die (1) and the upper die (2) that are close to each other are provided with mold cavities (3). A pair of the mold cavities (3) are matched. One end of the lower die (1) is installed with an electric push rod (4), and an adjusting block (5) that matches it is arranged in the inner cavity of the lower die (1). The output end of the electric push rod (4) extends into the inner cavity of the mold cavity (3) and is fixedly connected to the adjusting block (5). An injection hole (10) is opened at the top of the upper die (2) on the side away from the electric push rod (4). The injection hole (10) communicates with the mold cavity (3).

2. The graphite mold for circular copper rods according to claim 1, wherein: A cooling box (6) is arranged on one side of the lower die (1). A liquid inlet pipe is installed at one end of the cooling box (6). The liquid inlet pipe penetrates the side wall of the lower die (1) and communicates with the mold cavity (3).

3. A circular copper rod graphite mold according to claim 1, characterized in that: A plurality of heat conducting rods (9) are inlaid and installed on the adjusting block (5). The heat conducting rods (9) and the end of the adjusting block (5) away from the electric push rod (4) are in the same plane.

4. A circular copper rod graphite mold according to claim 1, characterized in that: A drain pipe (7) is fixedly connected to one end of the upper die (2). The drain pipe (7) penetrates the side wall of the upper die (2) and communicates with the mold cavity (3).

5. A circular copper rod graphite mold according to claim 1, characterized in that: Cooling channels (8) are opened at both ends of the lower die (1) and the upper die (2) that are close to each other. A pair of the cooling channels (8) are matched. The cooling channels (8) are arranged around the mold cavity (3).

6. A circular copper rod graphite mold according to claim 5, characterized in that: A pair of the cooling channels (8) communicate with a pair of the mold cavities (3) respectively.