Aluminum plate edge grinding machine
Through multi-station design and collaborative edge grinding mechanism, the problem of low efficiency of traditional aluminum plate edge grinding machines is solved, efficient and automated aluminum plate edge grinding processing is achieved, and processing quality and adaptability are improved.
Patent Information
- Application Number
- CN202422433285.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Traditional aluminum plate edge grinders adopt a single-station design, resulting in low processing efficiency during large-scale and batch production, frequent replacement and loading of aluminum plates, increasing production cycle and cost.
It adopts a multi-station design, including several edge grinding mechanisms and clamping mechanisms, for grinding multiple aluminum plates at the same time, combining the coordinated work of slide rails, lifting frames and power sources to achieve precise grinding and efficient processing.
It improves processing efficiency, shortens production cycle, reduces production costs, ensures consistency and uniformity of processing quality, and adapts to the needs of aluminum plates of different specifications and thicknesses.
Smart Images
Figure CN223172612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum plate processing, in particular to an aluminum plate edge grinding machine. Background Technique
[0002] An aluminum plate edge grinding machine is a device specifically used for processing the edges of aluminum plates. After cutting the aluminum plate with a high-speed rotating cutter, the cut edge is polished by the rotation of a grinding wheel or abrasive belt to make it smooth and beautiful.
[0003] Traditional aluminum plate edge grinding machines usually adopt a single-station design, that is, only one aluminum plate can be edge-ground at a time. When facing large-scale and batch production requirements, they are unable to cope. Due to the small number of stations, it is necessary to frequently replace and load aluminum plates during the processing, which restricts the improvement of processing efficiency. It is difficult to simultaneously grind multiple aluminum plates during the processing of a single-station edge grinding machine, increasing the production cycle and cost. Content of the Utility Model
[0004] To solve the above-mentioned problems, the utility model is realized through the following technical solutions:
[0005] An aluminum plate edge grinding machine includes: a plurality of edge grinding mechanisms, which are distributed in a linear array and are used to simultaneously grind the edges of multiple aluminum plates; two processing tables, which are arranged in parallel below the plurality of edge grinding mechanisms, and the processing tables are used to place multiple aluminum plates; a plurality of clamping mechanisms, which are respectively installed on the two processing tables and are distributed in a linear array, and are used to clamp and fix the aluminum plates.
[0006] The edge grinding mechanism includes: a support frame, which is used to provide support for the edge grinding equipment; two moving seats, which are installed on the support frame, and the two moving seats are set to move in the same direction on the support frame; two lifting frames, which are respectively connected to the two moving seats, and the lifting frames are set to move closer to or away from the moving seats; two side plates, which are respectively installed at the bottoms of the two lifting frames; two edge grinding wheels, which are respectively connected to the two side plates, and the edge grinding wheels are used to grind the aluminum plates.
[0007] The edge grinding mechanism further includes: a first power source, which is installed on the moving seat, and the power shaft of the first power source is connected to the lifting frame to provide moving power for the lifting frame; a second power source, which is installed on the side plate, and the power shaft of the second power source is connected to the edge grinding wheel to provide power for the edge grinding wheel; two slide rails, which are installed on the support frame, and the two moving seats are respectively connected to the two slide rails, and the slide rails are used to limit the moving positions of the moving seats.
[0008] The edge grinding mechanism further includes: two belt wheels, which are installed on the support frame and are symmetrically arranged; a belt, which is installed on the two belt wheels, and the two moving seats are both connected to the belt; a third power source, which is installed on the support frame, and the power shaft of the third power source is connected to the belt wheel to provide power for the belt wheel.
[0009] The clamping mechanism includes: a loading plate, which is installed on the processing table and used for placing the aluminum plate; two clamping plates, which are connected to the loading plate and are symmetrically arranged, and are set to approach or move away from each other simultaneously, and are used for clamping the aluminum plate; two fourth power sources, which are installed on the loading plate, and the power shafts of the two fourth power sources are respectively connected to the two clamping plates, and are used to provide power for the clamping plates.
[0010] The clamping mechanism further includes: two clamping heads, which are respectively installed on the two clamping plates and are used for fixing the aluminum plate; two guide rails, which are installed on the loading plate, and the two clamping plates are respectively connected to the two guide rails.
[0011] The utility model provides an aluminum plate edge grinding machine. Compared with the prior art, it has the following beneficial effects:
[0012] 1. By adopting a multi-station design, it can simultaneously perform edge grinding on multiple aluminum plates, reducing the time for replacing and loading aluminum plates during the processing, significantly improving the processing efficiency, shortening the production cycle, reducing the processing time of a single aluminum plate, reducing the production cost per unit product, and the automated and efficient processing process also reduces manual intervention and labor intensity, reducing the production cost.
[0013] 2. The edge grinding mechanism can achieve precise grinding of the edges of the aluminum plate through the coordinated work of the slide rail, the lifting frame and the power source. The simultaneous work of multiple edge grinding mechanisms also ensures the consistency and uniformity of the processing, improves the processing quality, and can meet the processing requirements of aluminum plates with different specifications and thicknesses. Description of the Drawings
[0014] Figure 1 It is a schematic three-dimensional structure diagram proposed by the utility model.
[0015] Figure 2 It is a schematic structure diagram of the edge grinding mechanism proposed by the utility model.
[0016] Figure 3 It is a schematic structure diagram of the processing table and the clamping mechanism proposed by the utility model.
[0017] Figure 4 It is a schematic structure diagram of the clamping mechanism proposed by the utility model.
[0018] The reference numerals in the drawings are:
[0019] 1. Edge grinding mechanism; 101. Support frame; 102. Moving seat; 103. Lifting frame; 104. First power source; 105. Slide rail; 106. Side plate; 107. Edge grinding wheel; 108. Second power source; 109. Third power source; 110. Belt pulley; 111. Belt;
[0020] 2. Processing table;
[0021] 3. Clamping mechanism; 301. Loading plate; 302. Guide rail; 303. Clamping plate; 304. Clamping head; 305. Fourth power source. Specific embodiments
[0022] The following further elaborates the present utility model in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the protection scope of the present utility model.
[0023] The following illustrates the implementation manners of the present utility model through specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The present utility model can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present utility model.
[0024] Refer to Figures 1-4 , an aluminum plate edge grinding machine, comprising: a plurality of edge grinding mechanisms 1, which are distributed in a linear array and are used for edge grinding multiple aluminum plates simultaneously; two processing tables 2, which are arranged in parallel below the plurality of edge grinding mechanisms 1. The processing tables 2 are used for placing multiple aluminum plates. The two processing tables 2 are arranged in parallel, which not only increases the number of aluminum plates that can be processed at one time but also improves the space utilization rate, making the entire edge grinding operation more efficient and large-scale; a plurality of clamping mechanisms 3, which are respectively installed on the two processing tables 2 and are distributed in a linear array and are used for clamping and fixing aluminum plates. The plurality of clamping mechanisms 3 can clamp multiple aluminum plates simultaneously and use the plurality of edge grinding mechanisms 1 to perform edge grinding processing on multiple aluminum plates simultaneously.
[0025] The edge grinding mechanism 1 includes: a support frame 101 for providing support for the edge grinding equipment, ensuring the stability and accuracy during the edge grinding process, and effectively preventing processing errors caused by vibration or external forces; two moving seats 102 installed on the support frame 101, and the two moving seats 102 are set to move in the same direction on the support frame 101; two lifting frames 103 respectively connected to the two moving seats 102, and the lifting frames 103 are set to move closer to or away from the moving seats 102. Through the lifting movement of the lifting frames 103, the edge grinding wheel 107 can be driven to move downward and contact the aluminum plate. Then, the two moving seats 102 are driven to move simultaneously through the belt 111. The edge of the aluminum plate is ground by the edge grinding wheel 107. At the same time, the edge grinding wheel 107 is allowed to be adjusted up and down according to the thickness of the aluminum plate and the edge grinding requirements, increasing the flexibility of the equipment, ensuring that the edge grinding depth is controllable, reducing material waste and processing mistakes; two side plates 106 respectively installed at the bottoms of the two lifting frames 103, and the side plates 106 serve as the support structure for the edge grinding wheel 107, ensuring the stability and safety of the grinding wheel during the edge grinding process. The edge grinding wheel 107 is directly responsible for grinding the edge of the aluminum plate, and its high-speed rotation ensures the high efficiency and smoothness of the edge grinding; two edge grinding wheels 107 respectively connected to the two side plates 106, and the edge grinding wheels 107 are used to grind the aluminum plate; a first power source 104 installed on the moving seat 102, and the power shaft of the first power source 104 is connected to the lifting frame 103, used to provide moving power for the lifting frame 103, enabling the equipment to quickly adapt to the processing requirements of aluminum plates of different specifications, improving the production efficiency and automation level. The first power source 104 uses a cylinder or can also use a linear motor; a second power source 108 installed on the side plate 106, and the power shaft of the second power source 108 is connected to the edge grinding wheel 107, used to provide power for the edge grinding wheel 107. The second power source 108 uses a servo motor or can also use a stepping motor; two slide rails 105 installed on the support frame 101, and the two moving seats 102 are respectively connected to the two slide rails 105. The slide rails 105 are used to limit the moving positions of the moving seats 102. Through the guidance of the slide rails 105, the moving seats 102 can move smoothly on the support frame 101, realizing the precise positioning of the edge grinding wheel 107 on the edge of the aluminum plate, and improving the uniformity and consistency of the edge grinding; two belt pulleys 110 installed on the support frame 101, arranged symmetrically; a belt 111 installed on the two belt pulleys 110, and the two moving seats 102 are both connected to the belt 111; a third power source 109 installed on the support frame 101, and the power shaft of the third power source 109 is connected to the belt pulley 110, used to provide power for the belt pulley 110. Through the transmission of the belt 111, the synchronous movement of the two moving seats 102 is realized, ensuring the balance and symmetry during edge grinding. At the same time, the third power source 109 provides a strong driving force, ensuring the efficient operation of the equipment. The third power source 109 uses a stepping motor or can also use a servo motor.
[0026] The clamping mechanism 3 includes: a loading plate 301, which is installed on the processing table 2 and is used for placing the aluminum plate, providing a stable placement platform for the aluminum plate, ensuring the basic stability during the clamping and edging processes; two clamping plates 303, which are connected to the loading plate 301 and are symmetrically arranged, and are set to move closer to or away from each other simultaneously, and are used for clamping the aluminum plate. Through the symmetrically arranged clamping plates 303 and clamping heads 304, the aluminum plate can be firmly fixed to prevent it from moving or falling off during the edging process, ensuring the processing quality and safety; two fourth power sources 305, which are installed on the loading plate 301, and the power shafts of the two fourth power sources 305 are respectively connected to the two clamping plates 303, and are used for providing power for the clamping plates 303, making the clamping action fast and accurate, improving the automation degree and operation convenience of the equipment. The fourth power source 305 adopts a cylinder or a hydraulic cylinder can also be used; two clamping heads 304, which are respectively installed on the two clamping plates 303 and are used for fixing the aluminum plate; two guide rails 302, which are installed on the loading plate 301, and the two clamping plates 303 are respectively connected to the two guide rails 302. The guide rails 302 guide the smooth movement of the clamping plates 303, ensuring the accuracy and stability during the clamping process, and at the same time reducing the damage to the aluminum plate caused by uneven clamping.
[0027] During the use process, place the aluminum plate to be processed on the loading plate 301 on the two processing tables 2 according to the predetermined position, start the fourth power source 305 of the clamping mechanism 3, drive the two clamping plates 303 to move closer to the aluminum plate along the guide rails 302 simultaneously until the clamping heads 304 firmly fix the aluminum plate to ensure that it will not move or fall off during the edging process, start the first power source 104 of the edging mechanism 1, drive the lifting frame 103 to move downward, make the edging grinding wheel 107 contact the edge of the aluminum plate, start the second power source 108, drive the edging grinding wheel 107 to rotate at a high speed, and start to grind the edge of the aluminum plate. At the same time, start the third power source 109, drive the belt pulley 110 and the belt 111 to rotate, drive the two moving seats 102 to move synchronously along the slide rails 105, and make the edging grinding wheel 107 perform uniform and continuous grinding on the edge of the aluminum plate. According to the thickness of the aluminum plate and the edging requirements, the output of the first power source 104 can be adjusted timely, and the position of the edging grinding wheel 107 can be adjusted through the lifting frame 103 to ensure that the edging depth is controllable. When the edging grinding wheel 107 finishes grinding the entire edge of the aluminum plate, turn off the second power source 108 to make the edging grinding wheel 107 stop rotating, turn off the third power source 109 to make the moving seat 102 stop moving, raise the lifting frame 103 to separate the edging grinding wheel 107 from the aluminum plate, start the fourth power source 305 of the clamping mechanism 3, drive the two clamping plates 303 to move away from the aluminum plate along the guide rails 302 simultaneously, release the clamping, take the processed aluminum plate off the loading plate 301, place it at the designated position, repeat the above steps, and perform the clamping, edging and unloading operations on the next aluminum plate. If the aluminum plates on the two processing tables 2 have all been processed, new aluminum plates to be processed can be replaced and the edging operation can continue.
[0028] In summary, compared with the prior art, the following beneficial effects are achieved:
[0029] By adopting a multi-station design, it is possible to simultaneously perform edge grinding on multiple aluminum plates, reducing the time for replacing and loading aluminum plates during the processing, significantly improving the processing efficiency, shortening the production cycle, reducing the processing time for a single aluminum plate, reducing the production cost per unit product, and the automated and highly efficient processing process also reduces manual intervention and labor intensity, thereby reducing the production cost.
[0030] The edge grinding mechanism 1 can achieve precise grinding of the edges of aluminum plates, and the simultaneous operation of multiple edge grinding mechanisms 1 also ensures the consistency and uniformity of processing, improving the processing quality and being able to meet the processing requirements of aluminum plates with different specifications and thicknesses.
[0031] Therefore, although the present utility model has been described herein with reference to its specific embodiments, modifications, various changes and substitutions are also within the above disclosure, and it should be understood that in some cases, some features of the present utility model will be adopted without corresponding use of other features without departing from the scope and spirit of the proposed utility model. Therefore, many modifications can be made to adapt a particular environment or material to the substantial scope and spirit of the present utility model. The present utility model is not intended to be limited to the specific terms used in the following claims and / or the specific embodiments disclosed as the best mode contemplated for carrying out the present utility model, but the present utility model will include any and all embodiments and equivalents falling within the scope of the appended claims. Thus, the scope of the present utility model will be determined only by the appended claims.
Claims
1. An aluminum plate edge grinding machine, characterized in that, Including: A plurality of edge grinding mechanisms (1), distributed in a linear array, for simultaneously grinding the edges of multiple aluminum plates; Two processing tables (2), arranged in parallel below the plurality of edge grinding mechanisms (1), and the processing tables (2) are used to place multiple aluminum plates; A plurality of clamping mechanisms (3), respectively installed on the two processing tables (2), distributed in a linear array, for clamping and fixing aluminum plates.
2. The edge grinding machine for aluminum plates according to claim 1, wherein, The edge grinding mechanism (1) includes: A support frame (101), used to provide support for the edge grinding equipment; Two moving seats (102), installed on the support frame (101), and the two moving seats (102) are set to move in the same direction on the support frame (101); Two lifting frames (103), respectively connected to the two moving seats (102), and the lifting frame (103) is set to move closer to or away from the moving seat (102); Two side plates (106), respectively installed at the bottoms of the two lifting frames (103); Two edge grinding wheels (107), respectively connected to the two side plates (106), and the edge grinding wheels (107) are used to grind aluminum plates.
3. A kind of aluminum plate edge grinding machine according to claim 2, characterized in that, The edge grinding mechanism (1) further includes: A first power source (104), installed on the moving seat (102), and the power shaft of the first power source (104) is connected to the lifting frame (103), for providing moving power for the lifting frame (103); A second power source (108), installed on the side plate (106), and the power shaft of the second power source (108) is connected to the edge grinding wheel (107), for providing power for the edge grinding wheel (107).
4. A kind of aluminum plate edge grinding machine according to claim 2, characterized in that, The edge grinding mechanism (1) further includes: Two slide rails (105), installed on the support frame (101), and the two moving seats (102) are respectively connected to the two slide rails (105), and the slide rails (105) are used to limit the moving positions of the moving seats (102).
5. The edge grinding machine for aluminum plates according to claim 2, wherein, The edge grinding mechanism (1) further includes: Two pulleys (110), installed on the support frame (101), arranged symmetrically; A belt (111), installed on the two pulleys (110), and the two moving seats (102) are both connected to the belt (111); A third power source (109), installed on the support frame (101), and the power shaft of the third power source (109) is connected to the pulley (110), for providing power for the pulley (110).
6. The edge grinding machine for aluminum plates according to claim 1, wherein, 7. An aluminum plate edge grinding machine according to claim 6, characterized in that, 8. A kind of aluminum plate edge grinding machine according to claim 6, characterized in that, Two guide rails (302) are installed on the loading plate (301), and two clamping plates (303) are respectively connected to the two guide rails (302).