Core-board band sawing machine with saw blade convenient to replace

By introducing adjustment mechanisms and servo motors into the joinery band saw machine, flexible adjustment of the position of the saw belt tray is solved, and the complex problem of replacing saw blades by traditional saw machines is solved, the sawing accuracy and efficiency are improved, energy consumption and noise are reduced, and the equipment flexibility and operation convenience are enhanced.

CN223173169UActive Publication Date: 2025-08-01LICHENG (DONGGUAN) CREATIVE DESIGN CO LTD
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Patent Information

Application Number
CN202421961440.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-08-01
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Traditional joinery band saw machines require complex operating procedures and long downtime when replacing the saw blade, which affects production efficiency and increases labor intensity, while also may lead to reduced sawing accuracy and equipment damage.

Method used

A joinery band saw machine that is easy to replace the saw blade is designed. The adjustment mechanism and servo motor are used to achieve flexible adjustment of the position of the saw belt plate. Combined with the precise control of the servo motor and the design of the moving wheel, it ensures the stable operation and rapid replacement of the saw belt.

Benefits of technology

It improves sawing accuracy and efficiency, reduces energy consumption and noise, enhances equipment flexibility and operation convenience, and ensures smoothness and continuity of the sawing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of woodworking equipment, in particular to a blockboard band sawing machine convenient for replacing a saw blade, which comprises a saw bench and a soft saw band, a top frame is mounted on one side of the top of the saw bench, and two groups of fixed saw band reels and a group of adjustable saw band reels which are positioned on the same plane are mounted above the saw bench. An adjusting mechanism used for adjusting the position of the adjustable saw band disc is installed on the top frame. The adjusting mechanism used for adjusting the position of the adjustable saw band disc and installed on the top frame, the adjusting air cylinder and the installation base with the L-shaped section are used in a combined mode, so that the position of the adjustable saw band disc can be flexibly adjusted, adjustment of the tension degree of saw blades is greatly facilitated, saw blades of different specifications or abraded saw blades can be rapidly replaced according to machining requirements, and the machining efficiency is improved. The working efficiency and flexibility are improved, the saw belt groove formed in the surface of the saw table is combined, a stable and parallel running track is provided for the soft saw belt, the stability and accuracy of the saw cutting process are ensured, and the efficiency and accuracy of saw cutting operation are improved through the accurate control characteristic of the servo motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of woodworking equipment, in particular to a bench band saw for facilitating the replacement of saw blades. Background Art

[0002] With the rapid development of the woodworking processing industry, as a key processing equipment, the performance and efficiency of the bench band saw directly affect the quality and production cost of wood products. In recent years, with the progress of technology and the change of market demand, the woodworking processing industry has put forward higher requirements for bench band saws, including higher sawing accuracy, faster saw blade replacement speed, stronger equipment stability, lower energy consumption and noise, etc. When replacing the saw blade of the traditional bench band saw, complex operation procedures and long downtime are often required, which not only affects the production efficiency, but also increases the labor intensity of operators. Improper installation of the saw blade may also lead to a decrease in sawing accuracy, and even damage the saw band and the saw bed. Content of the Utility Model

[0003] The purpose of the utility model is to provide a bench band saw for facilitating the replacement of saw blades, so as to solve the problem that the traditional bench band saw requires complex operation procedures and long downtime when replacing the saw blade as mentioned in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A bench band saw for facilitating the replacement of saw blades, including a saw table and a flexible saw band. A top frame is installed on one side of the top of the saw table. Above the saw table, two groups of fixed saw pulleys and a group of adjustable saw pulleys are installed on the same plane. An adjusting mechanism for adjusting the position of the adjustable saw pulley is installed on the top frame;

[0006] The two groups of fixed saw pulleys are respectively arranged on the upper and lower sides of the saw table. A saw band groove for installing the flexible saw band is opened on the surface of the saw table;

[0007] A cross seat for fixing one group of fixed saw pulleys is connected to the top frame. A servo motor for driving the fixed saw pulley is installed on the cross seat. A side plate for fixing the other group of fixed saw pulleys is installed on one side of the bottom of the saw table;

[0008] The adjusting mechanism includes an adjusting cylinder. The piston rod of the adjusting cylinder passes through the top frame and is connected with an L-shaped mounting seat. The adjustable saw pulley is rotatably connected with the mounting seat through a locking ring seat.

[0009] Preferably, support seats are symmetrically arranged on both sides of the bottom of the saw table.

[0010] Preferably, two groups of moving wheels are symmetrically arranged at both ends of the bottom of each support seat.

[0011] Preferably, the number of saw - belt grooves on the saw table is two groups.

[0012] Preferably, the output shaft of the servo - motor passes through the cross - seat and is coaxially connected to the fixed saw - belt pulley.

[0013] Preferably, the edge cross - sections of the fixed saw - belt pulley and the adjustable saw - belt pulley are U - shaped, and the width of the U - shaped groove is the same as that of the soft saw - belt.

[0014] Preferably, the soft saw - belt is in transmission connection with the fixed saw - belt pulley and the adjustable saw - belt pulley.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. In this woodworking band saw machine facilitating saw - blade replacement, the adjusting mechanism installed on the top frame for adjusting the position of the adjustable saw - belt pulley, in combination with the adjusting cylinder and the mounting seat with an L - shaped cross - section, enables the position of the adjustable saw - belt pulley to be flexibly adjusted. This greatly facilitates the adjustment of the saw - blade tension and the quick replacement of saw - blades of different specifications or worn - out ones according to processing requirements, improving work efficiency and flexibility. Combined with the saw - belt grooves opened on the surface of the saw table, it provides a stable and parallel running track for the soft saw - belt, ensuring the smoothness and accuracy of the sawing process. The precise control characteristics of the servo - motor further improve the efficiency and accuracy of the sawing operation, while reducing energy consumption and noise.

[0017] 2. In this woodworking band saw machine facilitating saw - blade replacement, two groups of moving wheels are symmetrically arranged at both ends of the bottom of each support seat, enabling the entire saw table to move easily within the working area, improving the flexibility of the equipment. Operators can quickly adjust the position of the saw table according to needs to adapt to different working environments or processing requirements. At the same time, the design of the moving wheels also facilitates the handling and storage of the equipment.

[0018] 3. In this woodworking band saw machine facilitating saw - blade replacement, the edge cross - sections of the fixed saw - belt pulley and the adjustable saw - belt pulley are U - shaped, and the width of the U - shaped groove is the same as that of the soft saw - belt, ensuring the stability and reliability of the saw - belt during the transmission process, helping to reduce the vibration and deviation of the saw - belt, improving the accuracy and smoothness of sawing. The soft saw - belt is in transmission connection with the fixed saw - belt pulley and the adjustable saw - belt pulley, enabling the saw - belt to rotate smoothly on the saw - belt pulley, ensuring the continuity and high efficiency of the sawing operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are further explained in detail, but do not constitute a limitation to the present utility model.

[0020] Figure 1 is a schematic structural diagram of the present utility model;

[0021] Figure 2 is a schematic structural diagram of the adjusting mechanism of the present utility model;

[0022] Figure 3 is a schematic structural diagram of the saw table of the present utility model;

[0023] The meanings of the various labels in the figure:

[0024] 10, saw table; 11, support seat; 12, saw band groove; 13, moving wheel; 14, side plate;

[0025] 20, top frame; 21, cross seat; 22, servo motor; 23, fixed seat;

[0026] 30, fixed saw band wheel;

[0027] 40, adjustable saw band wheel;

[0028] 50, flexible saw band;

[0029] 60, adjusting mechanism; 61, adjusting cylinder; 62, piston rod; 63, mounting seat; 64, locking ring seat. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model and the accompanying drawings of the specification. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0031] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "vertical", "horizontal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0032] A woodworking band saw for facilitating the replacement of saw blades, such as Figures 1 - 3As shown in the figure, it includes a saw table 10 and a flexible saw band 50. On one side of the top of the saw table 10, a top frame 20 is installed. Above the saw table 10, two groups of fixed saw band pulleys 30 and one group of adjustable saw band pulleys 40 are installed on the same plane. An adjusting mechanism 60 for adjusting the position of the adjustable saw band pulley 40 is installed on the top frame 20. The two groups of fixed saw band pulleys 30 are respectively arranged on the upper and lower sides of the saw table 10. A saw band groove 12 for installing the flexible saw band 50 is opened on the surface of the saw table 10. A cross seat 21 for fixing one group of fixed saw band pulleys 30 is connected to the top frame 20. A servo motor 22 for driving the fixed saw band pulley 30 is installed on the cross seat 21. On one side of the bottom of the saw table 10, a side plate 14 for fixing the other group of fixed saw band pulleys 30 is installed. The adjusting mechanism 60 includes an adjusting cylinder 61. The piston rod 62 of the adjusting cylinder 61 passes through the top frame 20 and is connected to an L-shaped mounting seat 63. The adjustable saw band pulley 40 is rotatably connected to the mounting seat 63 through a locking ring seat 64. The adjusting mechanism 60 installed on the top frame 20 for adjusting the position of the adjustable saw band pulley 40, in combination with the adjusting cylinder 61 and the L-shaped mounting seat 63, enables the position of the adjustable saw band pulley 40 to be adjusted flexibly, greatly facilitating the adjustment of the saw blade tension and the rapid replacement of saw blades of different specifications or worn ones according to processing requirements, improving work efficiency and flexibility. Combined with the saw band groove 12 opened on the surface of the saw table 10, it provides a stable and parallel running track for the flexible saw band 50, ensuring the smoothness and accuracy of the sawing process. The precise control characteristics of the servo motor further improve the efficiency and accuracy of the sawing operation, while reducing energy consumption and noise.

[0033] Furthermore, support seats 11 are symmetrically arranged on both sides of the bottom of the saw table 10. At both ends of the bottom of each group of support seats 11, two groups of moving wheels 13 are symmetrically arranged, enabling the entire saw table to move easily within the working area, improving the flexibility of the equipment. Operators can quickly adjust the position of the saw table according to needs to adapt to different working environments or processing requirements. At the same time, the design of the moving wheels also facilitates the handling and storage of the equipment.

[0034] It is worth noting that the number of saw band grooves 12 on the saw table 10 is two, which improves the structural stability.

[0035] Specifically, the output shaft of the servo motor 22 passes through the cross seat 21 and is coaxially connected to the fixed saw band pulley 30. The precise control of the servo motor ensures the stability of the sawing speed and the consistency of the sawing quality.

[0036] In addition, the edge cross-sections of the fixed saw band wheel 30 and the adjustable saw band wheel 40 are U-shaped, and the width of the U-shaped groove is the same as that of the flexible saw band 50, ensuring the stability and reliability of the saw band during transmission, helping to reduce the vibration and deviation of the saw band, improving the sawing accuracy and smoothness. The flexible saw band 50 is drivingly connected to the fixed saw band wheel 30 and the adjustable saw band wheel 40, enabling the saw band to rotate smoothly on the saw band wheels and ensuring the continuity and efficiency of the sawing operation.

[0037] Working principle of this woodworking band saw machine facilitating saw blade replacement:

[0038] First, place the flexible saw band 50 in the saw band groove 12 formed on the surface of the saw table 10.

[0039] Then, start the servo motor 22 on the cross base 21 to drive the rotation of the fixed saw band wheel 30 located above the saw table 10.

[0040] Meanwhile, adjust the position of the adjustable saw band wheel 40 through the adjusting mechanism 60 on the top frame ২০. Specifically, the adjusting cylinder 61 operates, and its piston rod 62 pushes the mounting seat 63 with an L-shaped cross-section to move, thereby driving the adjustable saw band wheel 40 rotatably connected thereto through the locking ring seat 64 to move to a proper position, enabling the flexible saw band 50 to be tensioned and operate normally.

[0041] The side plate 14 on one side at the bottom of the saw table 10 is used to fix another set of fixed saw band wheels 30 to ensure the stable operation of the entire saw blade system.

[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A woodworking band sawing machine facilitating the replacement of a saw blade, comprising a saw table (10) and a flexible saw band (50), characterized in that: A top frame (20) is installed on one side of the top of the saw table (10). Above the saw table (10), two groups of fixed saw belt pulleys (30) and one group of adjustable saw belt pulleys (40) are installed on the same plane. An adjusting mechanism (60) for adjusting the position of the adjustable saw belt pulley (40) is installed on the top frame (20). The two groups of fixed saw belt pulleys (30) are respectively arranged on the upper and lower sides of the saw table (10). A saw belt groove (12) for installing a soft saw belt (50) is formed on the surface of the saw table (10). A cross seat (21) for fixing one group of fixed saw belt pulleys (30) is connected to the top frame (20). A servo motor (22) for driving the fixed saw belt pulley (30) is installed on the cross seat (21). A side plate (14) for fixing the other group of fixed saw belt pulleys (30) is installed on one side of the bottom of the saw table (10). The adjusting mechanism (60) includes an adjusting cylinder (61). The piston rod (62) of the adjusting cylinder (61) passes through the top frame (20) and is connected to a mounting seat (63) with an L-shaped cross section. The adjustable saw belt pulley (40) is rotatably connected to the mounting seat (63) through a locking ring seat (64).

2. The woodworking band sawing machine for facilitating the replacement of a saw blade according to claim 1, characterized in that: Support seats (11) are symmetrically arranged on both sides of the bottom of the saw table (10).

3. The bench band saw for easily replacing a saw blade according to claim 2, wherein: Two groups of moving wheels (13) are symmetrically arranged at both ends of the bottom of each support seat (11).

4. The woodworking band sawing machine facilitating saw blade replacement according to claim 1, characterized in that: The number of saw belt grooves (12) on the saw table (10) is two groups.

5. The woodworking band sawing machine facilitating the replacement of a saw blade according to claim 1, wherein: The output shaft of the servo motor (22) passes through the cross seat (21) and is coaxially connected to the fixed saw belt pulley (30).

6. The woodworking band saw machine for facilitating the replacement of a saw blade according to claim 1, wherein: The edge cross sections of the fixed saw belt pulley (30) and the adjustable saw belt pulley (40) are U-shaped, and the width of the U-shaped groove is the same as that of the soft saw belt (50).

7. The woodworking band sawing machine for facilitating the replacement of a saw blade according to claim 6, characterized in that: The soft saw belt (50) is in transmission connection with the fixed saw belt pulley (30) and the adjustable saw belt pulley (40).