Hoisting system
By designing a lifting system including a support frame, a conveying mechanism and a drive assembly, the horizontal movement of objects is achieved by using the contact and separation of the brake pads and rolling components, the problems of safety hazards and inefficiency of lifting in the steel structure factory enclosure project are solved, and convenient and efficient transportation and construction of items are achieved.
Patent Information
- Application Number
- CN202422423104.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The lifting of existing steel structure factory enclosure projects has problems such as high safety risks, low construction efficiency and serious resource waste, especially when switching hanging points frequently and using large machinery to lift small components.
A lifting system is designed, including a support frame, a conveying mechanism and a drive assembly, which uses the contact and separation of the brake pads and the rolling components to achieve horizontal movement and stop of the object, and enables convenient transportation of items through the transmission of the chain and sprocket.
It improves the construction safety and efficiency of steel structure enclosure projects, reduces on-site safety hazards, reduces waste of construction resources, is highly applicable, is convenient to move items, and is easy to operate.
Smart Images

Figure CN223175670U_ABST
Abstract
Description
Technical Field
[0001] This application is used in the technical field of construction engineering, and particularly relates to a hoisting system. Background Art
[0002] The hoisting of steel structure enclosure projects is an inevitable construction content in current steel structure factories. Since the enclosure projects contain a large number of purlins, batten strips, diagonal braces, and curtain wall components, which have the characteristics of small weight, long span, large number of components, and frequent hoisting times, the hoisting of on-site enclosure projects is mostly carried out by construction workers making self-made climbing ladders for work, hanging pulley lifting devices everywhere for component hoisting, and frequently switching the positions of ladders and hanging points, which poses great safety problems and low construction efficiency. In the case of no hanging points, even large machinery such as truck cranes and tower cranes are used for hoisting small components, resulting in low-load construction of work shifts, greatly reducing economic benefits and causing waste of construction resources. Utility Model Content
[0003] The purpose of this application is to solve at least one of the technical problems existing in the prior art, and provide a hoisting system, wherein the hoisting system has strong applicability, is convenient for moving items, and is safe and efficient.
[0004] The technical solution adopted by this application to solve its technical problems is:
[0005] A hoisting system, comprising
[0006] A support frame, on which a support beam is provided along the horizontal direction;
[0007] A conveying mechanism, the conveying mechanism includes a hoisting component, a mounting seat, a base, and a rolling component capable of moving along the support beam. The mounting seat can move relative to the base. The mounting seat is located above the support beam, the base is located below the support beam, and a first brake pad is provided on the mounting seat;
[0008] A driving component, the driving component is provided on the base, and the driving component is connected to the mounting seat and can drive the first brake pad to contact or separate from the rolling component.
[0009] In some embodiments of this application, the driving component includes a reel and a connecting rope. The reel is rotatably connected to the base. One end of the connecting rope is wound around the reel, and the other end of the connecting rope is connected to the mounting seat.
[0010] In some embodiments of this application, a sprocket is fixedly connected to the outer periphery of the reel. The sprocket is coaxially arranged with the reel, and the driving component includes a chain cooperating with the sprocket.
[0011] In some embodiments of the present application, the conveying mechanism includes a vehicle frame located on the outer periphery of the support beam. The base is fixedly connected to the bottom of the vehicle frame, and the mounting seat is slidably connected to the top of the vehicle frame.
[0012] In some embodiments of the present application, a guide rod is provided on the vehicle frame in the height direction, and a guide cylinder cooperating with the guide rod is provided on the mounting seat.
[0013] In some embodiments of the present application, the hoisting assembly includes an electric hoist installed on the outer side wall of the mounting seat.
[0014] In some embodiments of the present application, the first brake pad is provided at the bottom of the mounting seat. The rolling member is installed on the vehicle frame and located on the top surface of the support beam. The first brake pad is located between the mounting seat and the rolling member.
[0015] In some embodiments of the present application, an elastic member is provided between the bottom of the mounting seat and the vehicle frame, and the elastic member can support the separation of the first brake pad and the rolling member.
[0016] In some embodiments of the present application, there are two support frames, and the support beam is provided between the two support frames. A plurality of support portions are provided on the support frames in the height direction.
[0017] In some embodiments of the present application, a second brake pad is provided on the top of the base, and the second brake pad is located below the support beam.
[0018] One of the technical solutions in the above technical solutions has at least one of the following advantages or beneficial effects: The hoisting system can be used for steel structure enclosure projects. When an object needs to be transported, the object is fixed on the hoisting assembly. In the state where the first brake pad is separated from the rolling member, the conveying mechanism is pulled. At this time, the conveying mechanism drives the object to achieve horizontal movement along the support beam. When it is necessary to stop transporting the article, the first brake pad is brought into contact with the rolling member. At this time, the first brake pad can prevent the movement of the rolling member, thereby producing a braking effect of the first brake pad holding the rolling member tightly.
[0019] Additional aspects and advantages of the present application will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, wherein:
[0021] Figure 1 is one of the partial structural schematic diagrams of an embodiment of the hoisting system in the present application;
[0022] Figure 2 is one of the partial structural schematic diagrams of an embodiment of the hoisting system in the present application;
[0023] Figure 3 is the third of the partial structural schematic diagrams of an embodiment of the hoisting system in the present application;
[0024] Figure 4 is one of the overall structural schematic diagrams of an embodiment of the hoisting system in the present application;
[0025] Figure 5 is the second of the overall structural schematic diagrams of an embodiment of the hoisting system in the present application. Detailed implementation manners
[0026] This part will describe in detail the specific embodiments of the present application. The preferred embodiments of the present application are shown in the drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0027] In the present application, when directions (up, down, left, right, front, and back) are described, it is only for the convenience of describing the technical solution of the present application, rather than indicating or implying that the technical features referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0028] In the present application, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and "greater than", "less than", "exceeding", etc. are understood not to include the present number; "above", "below", "within", etc. are understood to include the present number. In the description of the present application, if "first" and "second" are described, it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the technical features indicated or the sequence relationship of the technical features indicated.
[0029] In the present application, unless otherwise clearly defined, words such as "set", "installed", "connected", etc. should be understood in a broad sense. For example, they can be directly connected, or indirectly connected through an intermediate medium; they can be fixedly connected, or detachably connected, or integrally formed; they can be mechanically connected, or electrically connected or capable of communicating with each other; they can be the connection inside two components or the interaction relationship between two components. Those skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.
[0030] Among them, Figure 1 、 Figure 2 、 Figure 3 、Figure 4 and Figure 5 The reference direction coordinate system of the embodiments of the present application is given. The embodiments of the present application will be described below in conjunction with the directions shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 .
[0031] An embodiment of the present application provides a hoisting system, which includes a support frame 100, a conveying mechanism 200 and a driving assembly 250. A support beam 110 is arranged on the support frame 100 in the horizontal direction. The conveying mechanism 200 includes a hoisting assembly 210, a mounting seat 220, a base 230 and a rolling member 240 capable of moving along the support beam 110. The mounting seat 220 can move relative to the base 230. The mounting seat 220 is located above the support beam 110, and the base 230 is located below the support beam 110. A first brake pad 221 is provided on the mounting seat 220. The driving assembly 250 is arranged on the base 230. The driving assembly 250 is connected to the mounting seat 220 and can drive the first brake pad 221 to contact or separate from the rolling member 240.
[0032] This hoisting system can be used in the steel structure enclosure project. When an object needs to be transported, the object is fixed on the hoisting assembly 210. In the state where the first brake pad 221 is separated from the rolling member 240, the conveying mechanism 200 is pulled. At this time, the conveying mechanism 200 drives the object to achieve horizontal movement along the support beam 110. When it is necessary to stop transporting items, the first brake pad 221 is brought into contact with the rolling member 240. At this time, the first brake pad 221 can prevent the movement of the rolling member 240, thereby generating a braking effect of the first brake pad holding the rolling member 240. This hoisting system provides convenience and improves efficiency for the installation of the enclosure project. Compared with the existing hoisting methods, the present application has the advantages of strong applicability, convenient movement of items, easy installation and disassembly, safety and high efficiency, etc. The hoisting method using this hoisting system has a simple and easy-to-operate construction method process, can effectively improve the efficiency and safety of the steel structure enclosure project, standardize the current situation of hoisting construction in the existing enclosure project, and reduce on-site safety hazards.
[0033] In some embodiments, the driving assembly 250 includes a reel 251 and a connecting rope 252. The reel 251 is rotatably connected to the base 230. One end of the connecting rope 252 is wound around the reel 251, and the other end of the connecting rope 252 is connected to the mounting seat 220. By winding the reel 251, the connecting rope 252 can be tightened, so as to pull down the mounting seat 220 through the connecting rope 252. When the mounting seat 220 moves downward, the first brake pad 221 contacts the rolling member 240, achieving the effect of the first brake pad clamping the sliding wheel. The connecting rope 252 is a nylon rope, and the two ends (the top end) of the nylon rope are respectively connected to the left side and the right side of the mounting seat 220, and the middle position (the bottom end) of the nylon rope is wound around the reel 251. It can be understood that it is necessary to ensure that the lengths on both sides are the same to avoid unequal forces and inability to lock when tightening the nylon rope. In other embodiments, the driving assembly 250 can also adopt electric drive or hydraulic drive, etc.
[0034] In some embodiments, a sprocket 253 is fixedly connected to the outer periphery of the reel 251. The sprocket 253 is coaxially arranged with the reel 251. The driving assembly 250 includes a chain 254 that cooperates with the sprocket 253. An operator can stand on the ground and pull the chain 254 to adjust the moving state of the conveying mechanism 200, without the need for repeated climbing operations, occupying less on-site resources, having a high frequency of use in hoisting, covering a wide range of application scenarios, being different from the hoisting operations of truck cranes and tower cranes, with significant economic benefits. The transmission efficiency of using the chain 254 to drive the sprocket 253 to rotate is relatively high, it can work in harsh environments such as high temperature and dust, and can achieve long-distance transmission, with a relatively simple structure, low maintenance cost, and accurate transmission ratio. In other embodiments, an electric motor can also be used to drive the sprocket 253 to rotate.
[0035] When the hoisting assembly 210 is moved to the required position, one side of the chain 254 is pulled (pulled along a fixed direction), and the sprocket 253 and the reel 251 rotate counterclockwise accordingly, tightening the connecting ropes 252 on both sides and driving the connecting rope 252 wheels to rotate in the same way. At the same time, the reel 251 starts to wind the connecting rope 252, gradually tightening the elastic connecting rope 252, causing the upper mounting seat 220 to move towards the support beam 110. When the tension of the connecting rope 252 is greater than the upward force of the elastic member 262, the mounting seat 220 drives the first brake pad 221 to descend as a whole and tightly contact the rolling member 240. At this time, the rolling member 240 is locked and cannot rotate. It can be understood that a second brake pad is provided on the top of the base 230, and the second brake pad is located below the support beam 110. When the tension of the connecting rope 252 is greater than the upward force of the elastic member 262, the second brake pad on the top of the base 230 also fits and frictions with the lower plane of the support beam 110, providing upper and lower constraints. At this time, the hoisting system is fixed and enters the hoisting state; when it is necessary to translate the object connected to the hoisting assembly 210, the other side of the chain 254 is pulled, and the sprocket 253 and the reel 251 rotate clockwise accordingly, and the connecting ropes 252 on both sides are relaxed. At this time, the constraint is released, and the elastic member 262 works to lift the mounting seat 220 with the first brake pad 221, and the base 230 descends and does not contact the lower plane of the support beam 110. At this time, the hoisting system enters the sliding state, and pulling both ends of the connecting rope 252 can perform left and right translation.
[0036] In some embodiments, the conveying mechanism 200 includes a vehicle frame 260, and the vehicle frame 260 is located on the outer periphery of the support beam 110 to ensure stable force and a firm frame body. The base 230 is fixedly connected to the bottom of the vehicle frame 260, and the mounting seat 220 is slidably connected to the top of the vehicle frame 260.
[0037] In some embodiments, a guide rod 261 is provided on the vehicle frame 260 in the height direction, and a guide cylinder 222 cooperating with the guide rod 261 is provided on the mounting seat 220.
[0038] In some embodiments, the hoisting assembly 210 includes an electric hoist installed on the outer side wall of the mounting seat 220. It can be understood that the hoisting assembly 210 may also include a fixed pulley hook, a movable pulley hook, etc. After the power is turned on, it can be debugged and used.
[0039] In some embodiments, the first brake pad 221 is provided at the bottom of the mounting seat 220, the rolling member 240 is installed on the vehicle frame 260, the rolling member 240 is located on the top surface of the support beam 110, and the first brake pad 221 is located between the mounting seat 220 and the rolling member 240.
[0040] In some embodiments, an elastic member 262 is provided between the bottom of the mounting base 220 and the vehicle frame 260. The elastic member 262 can support the separation of the first brake pad 221 from the rolling member 240. The elastic member 262 is a jacking spring. When the connecting rope 252 is not tightened, the jacking spring can jack up the mounting base 220 so that the first brake pad 221 does not contact the rolling member 240 (wheel), and the rolling member 240 (wheel) can rotate.
[0041] Specifically, the vehicle frame 260 is a firm support structure formed by assembling a pair of L-shaped brackets and a pair of lower T-shaped brackets to be fixed on the support beam 110. The L-shaped brackets and the T-shaped brackets are made of two square steel bars (hollow square steel bars).
[0042] In some embodiments, there are two support frames 100. A support beam 110 is provided between the two support frames 100. A plurality of support portions 120 are provided on the support frame 100 along the height direction.
[0043] The hoisting method using the hoisting system in the above embodiments includes the following steps:
[0044] The hoisting assembly 210 hoists the object to be hoisted.
[0045] Bring the first brake pad 221 into contact with the rolling member 240, and the conveying mechanism 200 stops operating.
[0046] Separate the first brake pad 221 from the rolling member 240, pull the driving assembly 250, and the conveying mechanism 200 moves along the support beam 110.
[0047] When it is necessary to transfer an object between bays, remove the conveying mechanism 200 from the support beam 110 as a whole, transfer it to another bay, and then resume the conveying mechanism 200.
[0048] In the existing hoisting and installation technology, a self-made climbing scaffold is often used in combination with a fixed pulley for hoisting and installation. However, due to the relatively high height of the enclosure structure and for the convenience of moving the position, the climbing scaffold is often welded into a square column-shaped frame body of more than ten meters with galvanized round steel. The height-width ratio is much greater than the 3:1 required for the operation platform. Then, only simple binding is carried out with steel wires and the main structure for climbing operations. At the same time, for the convenience of hoisting, the pulley hook is often randomly hung on the building peripheral components or the climbing scaffold, so as to realize high-altitude operations and hoisting operations, bringing great potential safety hazards to the installation personnel and the construction site. In addition, whether the fixed pulley hook is hung directly on the climbing scaffold or the building peripheral components, it is necessary to continuously adjust the position of the hook as the hoisting position progresses, resulting in cumbersome construction and low efficiency. If a truck crane or tower crane is used for hoisting, due to the large number and light weight of the enclosure components, it will cause working hours under low load and low economic benefits.
[0049] However, the hoisting method using the hoisting system of the present application can solve the construction technical problems in the prior art, such as the random fixation of the hoisting hook, the non-standard high-altitude operation, the inconvenient installation, disassembly and movement, and the low construction efficiency. It can realize the horizontal displacement of the object on the support beam 110, reduce the influence caused by the frequent change of the hoisting point, improve the construction efficiency, and the hoisting method using the hoisting system realizes the adjustment of the sliding state of the bracket on the ground, reduces the situation of non-standard high-altitude operation on site, reduces the on-site construction risk, helps to reduce the situation of non-standard high-altitude operation and random hanging of pulleys for lifting on site, reduces potential safety hazards, is simple and easy to operate, reduces the high-altitude operation adjustment, and ensures the construction efficiency while saving labor.
[0050] In the description of this specification, the description with reference to the terms "example", "embodiment" or "some embodiments" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0051] Certainly, the present invention is not limited to the above embodiments. Those skilled in the art can make equivalent deformations or substitutions without departing from the spirit of the present application, and these equivalent deformations or substitutions are all included in the scope defined by the claims of the present application.
Claims
1. A hoisting system, characterized in that, including a support frame, on which a support beam is horizontally arranged; a conveying mechanism, which includes a hoisting assembly, a mounting seat, a base and rolling components capable of moving along the support beam, the mounting seat can move relative to the base, the mounting seat is located above the support beam, the base is located below the support beam, and a first brake pad is arranged on the mounting seat; a driving assembly, which is arranged on the base, is connected to the mounting seat and can drive the first brake pad to contact or separate from the rolling components.
2. The hoisting system according to claim 1, characterized in that, The driving assembly includes a reel and a connecting rope, the reel is rotatably connected to the base, one end of the connecting rope is wound on the reel, and the other end of the connecting rope is connected to the mounting seat.
3. The hoisting system according to claim 2, wherein A sprocket is fixedly connected to the outer periphery of the reel, the sprocket is coaxially arranged with the reel, and the driving assembly includes a chain cooperating with the sprocket.
4. The hoisting system according to claim 1, wherein The conveying mechanism includes a vehicle frame, the vehicle frame is located on the outer periphery of the support beam, the base is fixedly connected to the bottom of the vehicle frame, and the mounting seat is slidably connected to the top of the vehicle frame.
5. The hoisting system according to claim 4, wherein Guide rods are arranged on the vehicle frame in the height direction, and guide cylinders cooperating with the guide rods are arranged on the mounting seat.
6. The hoisting system according to claim 4, characterized in that, The hoisting assembly includes an electric hoist installed on the outer side wall of the mounting seat.
7. The hoisting system according to claim 4, characterized in that, The first brake pad is arranged at the bottom of the mounting seat, the rolling components are installed on the vehicle frame, the rolling components are located on the top surface of the support beam, and the first brake pad is located between the mounting seat and the rolling components.
8. The hoisting system according to claim 7, wherein An elastic component is arranged between the bottom of the mounting seat and the vehicle frame, and the elastic component can support the separation of the first brake pad and the rolling components from each other.
9. The hoisting system according to claim 1, wherein, There are two support frames, the support beam is arranged between the two support frames, and a plurality of support parts are arranged on the support frames in the height direction.
10. The hoisting system according to claim 1, wherein A second brake pad is arranged on the top of the base, and the second brake pad is located below the support beam.