Lifting equipment size pre-detection equipment

By designing pre-checking equipment for the length, width and height of automatic detection equipment, the problem of cumbersome and inaccurate manual measurement is solved, and the safe and efficient transportation of the equipment is achieved, and it is especially suitable for the work sections where large equipment is frequently transported.

CN223175718UActive Publication Date: 2025-08-01SHANDONG TANGKOU COAL
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422144548.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-08-01
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

In the prior art, manual measurement and lifting equipment are cumbersome and inaccurate in size, and cannot automatically detect the length, width and height of the equipment, which affects the normal operation of the lifting equipment, especially when frequent transmission of large equipment, there are safety hazards.

Method used

A device including tracks, pre-checking trolleys, measuring brackets and navigation crane mechanisms was designed. By automatically detecting the length, width and height of the equipment, using infrared signals to detect the equipment's dimensions exceeding the limit, automatic pre-checking is realized and manual operation is avoided.

Benefits of technology

It realizes automatic detection of equipment length, width and height, improves transportation safety, reduces labor intensity, and is suitable for work sections that frequently convey large equipment, improving work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223175718U_ABST
    Figure CN223175718U_ABST
Patent Text Reader

Abstract

The size pre-inspection equipment for the lifting equipment comprises a track, a pre-inspection trolley is arranged on the track in a sliding mode, a swing mechanism is arranged in a trolley body of the pre-inspection trolley, the swing mechanism is in power connection with a rotary disc, and the rotary disc is arranged on the trolley body in a rotating mode. A first measuring support, a second measuring support and a lifting support are sequentially arranged on the two sides of the track from the direction of the head of the pre-detection trolley to the front. The first measuring support and the second measuring support are in a U-shaped frame form. And a gantry crane mechanism is arranged in the lifting bracket. According to the utility model, the problem that a workpiece detection system is incomplete in the prior art is solved, the length, width and height pre-detection of the lifting equipment is realized, the transportation safety is facilitated, the labor intensity is reduced, and the device is particularly suitable for working sections with a large number of lifting equipment, large workpieces and high frequency, and has high safety popularization value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of general pre-inspection mechanisms for lifting equipment, in particular to a size pre-inspection device for lifting equipment. Background Technique

[0002] In the processes of installation and withdrawal in the coal mining face, there are many large-sized equipment lifted by the auxiliary shaft, and the frequency is high. The size specification of the auxiliary shaft cage will limit the maximum lifting size of the equipment. In this case, before each large piece is lowered, the ground foreman is responsible for measuring the length, width and height of the large piece to ensure the normal lifting of the auxiliary shaft. However, there are certain deviations in manual measurement. If the measurement is inaccurate, it is easy to affect the normal operation of the auxiliary shaft lifting equipment and even the work section. Especially, the manual measurement process is cumbersome and commonly uses equipment such as ladders for assistance, which affects work efficiency.

[0003] In the prior art, there are also frame devices for limiting the width and height of workpieces, but such devices cannot measure the length of the equipment. Even if such brackets are installed, manual measurement by staff is still required, and their applicability is limited. In response to the above problems, there is currently a lack of corresponding solutions. Content of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a size pre-inspection device for lifting equipment that can automatically detect the length, width and height of the equipment, is suitable for pre-inspection of frequent lifting of large-sized equipment, and is free of manual operation.

[0005] The equipment includes a track, and a pre-inspection trolley is slidably arranged on the track;

[0006] The pre-inspection trolley includes a vehicle body, a slewing mechanism, a slewing disc and track wheels. The track wheels are arranged at the lower part of the vehicle body. A slewing mechanism is arranged in the vehicle body, and the slewing mechanism is power-connected to the slewing disc. The slewing disc is rotatably arranged on the upper surface of the vehicle body;

[0007] Forward from the front of the pre-inspection trolley, a first measurement bracket, a second measurement bracket and a lifting bracket are sequentially arranged on both sides of the track;

[0008] Both the first measurement bracket and the second measurement bracket are in the form of U-shaped frames;

[0009] The implementation purpose is that while the first measurement bracket and the second measurement bracket play a role in height limitation, they respectively measure the length and width of the workpiece;

[0010] A hoisting mechanism is arranged in the lifting bracket. The hoisting mechanism is used to lift the equipment from the pre-inspection trolley to the pusher.

[0011] The achieved effect is that large equipment is placed on the turntable of the pre-inspection trolley. The height and width of the workpiece are pre-inspected through the first measuring bracket. When the trolley moves between the first measuring bracket and the second measuring bracket, the turntable rotates 90 degrees, and the length of the workpiece is pre-inspected using the second measuring bracket. After passing the inspection, the equipment is lifted from the pre-inspection trolley to the pusher by the overhead crane mechanism.

[0012] The beneficial effects of the present utility model are as follows: The present utility model solves the problem of imperfect workpiece detection system in the prior art, realizes the pre-inspection of the length, width and height of the equipment, is beneficial to transportation safety and reduces the labor intensity. It is especially suitable for the sections with a large number of lifting equipment, large workpieces and high frequencies, and has great safety promotion value. Brief Description of the Drawings

[0013] Figure 1 is a schematic structural diagram of a lifting equipment size pre-inspection device according to the present utility model;

[0014] Figure 2 is based on Figure 1 direction, a cross-sectional view of the rail trolley from a top-down perspective, and also a schematic diagram of the implementation of the slewing mechanism; [[ID=:17]]

[0015] Reference Signs:

[0016] 1 - Rail; 2 - Lifting Bracket; 3 - Overhead Crane Mechanism; 4 - Second Measuring Bracket; 5 - First Measuring Bracket; 6 - Infrared Signal Receiver; 7 - Infrared Signal Transmitter; 8 - Pre-inspection Trolley

[0017] 81 - Turntable; 82 - Second Gear; 83 - First Gear; 84 - Reducer; 85 - Motor

[0018] The realization, functional features and advantages of the object of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Detailed Embodiments

[0019] Referring to Figure 1 , Figure 2 , a lifting equipment size pre-inspection device according to the present utility model includes a rail 1, and a pre-inspection trolley 8 is slidably arranged on the rail 1;

[0020] The pre-inspection trolley 8 includes a vehicle body, a slewing mechanism, a turntable 81 and rail wheels. The rail wheels are arranged at the lower part of the vehicle body, and a slewing mechanism is arranged inside the vehicle body. The slewing mechanism is power-connected to the turntable 81, and the turntable 81 is rotatably arranged on the upper surface of the vehicle body;

[0021] In the forward direction from the head of the pre-inspection trolley 8, a first measuring bracket 5, a second measuring bracket 4 and a lifting bracket 2 are sequentially arranged on both sides of the rail 1;

[0022] The described first measuring bracket 5 and second measuring bracket 4 are both in the form of U-shaped frames;

[0023] The purpose of its implementation is that while the first measuring bracket 5 and the second measuring bracket 4 play a role in limiting height, they respectively measure the length and width of the workpiece;

[0024] A hoisting mechanism 3 is arranged inside the lifting bracket 2. The hoisting mechanism 3 is used to hoist the equipment from the pre-inspection trolley 8 to the pusher.

[0025] The achieved effect is that the large equipment is placed on the turntable 81 of the pre-inspection trolley 8, and the height and width of the workpiece are pre-inspected through the first measuring bracket 5; when the trolley travels between the first measuring bracket 5 and the second measuring bracket 4, the turntable 81 rotates 90 degrees, and the length of the workpiece is pre-inspected using the second measuring bracket 4. After meeting the standards, the hoisting mechanism 3 hoists the equipment from the pre-inspection trolley 8 to the pusher.

[0026] Furthermore, the described track 1 is a double-row I-beam rail, and the track wheels of the pre-inspection trolley 8 are arranged corresponding to the track 1.

[0027] The achieved effect is to ensure the smooth travel of the trolley.

[0028] Furthermore, the described slewing mechanism includes a motor 85 and a speed reducer 84. The motor 85 is power-connected to the speed reducer 84, the speed reducer 84 is power-connected to a first gear 83, the first gear 83 meshes with a second gear 82, and the second gear 82 is power-connected to the turntable 81.

[0029] The achieved effect is to ensure the smooth rotation stroke of the turntable 81.

[0030] Furthermore, the second measuring bracket 4 and the first measuring bracket 5 are of equal height, and the widths of the two brackets are respectively set corresponding to width limitation and length limitation.

[0031] The achieved effect is to respectively constrain and limit the length, width, and height of the equipment.

[0032] Furthermore, the width of the second measuring bracket 4 is greater than that of the first measuring bracket 5;

[0033] An infrared signal transmitter 7 is arranged on the vertical support rod of the second measuring bracket 4;

[0034] An extension arm is arranged on the vertical support rod of the first measuring bracket 5, and an infrared signal receiver 6 is arranged on the extension arm; and the infrared signal receiver 6 is signal-connected to an alarm device.

[0035] Preferably, multiple groups of the infrared signal transmitter 7 and the infrared signal receiver 6 are arranged opposite to each other.

[0036] The achieved effect is that when the trolley moves between the first measuring bracket 5 and the second measuring bracket 4, the rotary disk 81 rotates 90 degrees. If the rotating part blocks the signal between the infrared signal receiver 6 and the transmitter, it proves that the length of the workpiece is greater than the conveying size limit. And this can prevent the equipment from colliding with the bracket.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims.

[0038] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An equipment size pre-inspection device for lifting, comprising a track, on which a pre-inspection trolley is slidably arranged, characterized in that: The pre-inspection trolley described above includes a vehicle body, a slewing mechanism, a slewing disc and track wheels. The track wheels are arranged at the lower part of the vehicle body. A slewing mechanism is arranged inside the vehicle body. The slewing mechanism is power-connected to the slewing disc, and the slewing disc is rotatably arranged on the upper surface of the vehicle body; Forward from the direction of the head of the pre-inspection trolley, a first measuring bracket, a second measuring bracket and a lifting bracket are sequentially arranged on both sides of the track; Both the first measuring bracket and the second measuring bracket are in the form of U-shaped frames; A hoisting mechanism is arranged inside the lifting bracket.

2. The pre-inspection device for the size of a lifting device according to claim 1, characterized in that, The track is a double-row I-beam track, and the track wheels of the pre-inspection trolley are arranged corresponding to the track.

3. The pre-inspection device for the size of a lifting device according to claim 1, characterized in that, The slewing mechanism includes a motor and a reducer. The motor is power-connected to the reducer. The reducer is power-connected to a first gear. The first gear meshes with a second gear, and the second gear is power-connected to the slewing disc.

4. The pre-inspection device for the size of a lifting device according to claim 1, characterized in that, The second measuring bracket has the same height as the first measuring bracket, and the widths of the two brackets are set corresponding to the width limit and the length limit respectively.

5. The pre-inspection device for the size of a lifting device according to claim 1, characterized in that The width of the second measuring bracket is greater than that of the first measuring bracket; An infrared signal transmitter is arranged on the vertical support rod of the second measuring bracket; An extension arm is arranged on the vertical support rod of the first measuring bracket, and an infrared signal receiver is arranged on the extension arm; and the infrared signal receiver is signal-connected to an alarm device.