Intelligent digital tool setting mechanism

Abstract

The utility model discloses an intelligent digital cutter adjusting mechanism which comprises two sets of sliding guide rails which are oppositely arranged, sliding blocks are arranged on the two sets of sliding guide rails, a supporting bottom plate is arranged between the two sets of sliding blocks, a cutter leaning assembly is arranged on the supporting bottom plate, and an extension table is arranged on the cutter leaning assembly. A lifting assembly and a manual fine adjustment assembly are arranged on the extension table, a cutter is arranged between the end of the lifting assembly and the end of the manual fine adjustment assembly, and a driving motor for controlling the cutter to rotate is arranged on one side of the cutter. According to the intelligent digital cutter adjusting mechanism, the position and the state of the cutter are monitored and adjusted in real time by integrating intelligent control and digital display technologies, the accuracy and the convenience of operation are improved, and the machining process is more efficient and visual.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic cutting, and particularly relates to an intelligent digital tool setting mechanism. Background Art

[0002] In modern manufacturing, the precise adjustment of cutting tools is of great significance for improving machining accuracy, reducing production costs and enhancing product quality. Initially, traditional tool adjustment methods often relied on manual operations. However, in order to meet the contemporary production requirements, tool adjustment is constantly undergoing automated improvements.

[0003] Although there are some automated cutting tools on the current market, most of them directly control the lifting of the cutting tool through some pneumatic devices for cutting operations. Their overall work lacks flexibility and adaptability, and it is difficult to meet the changing production requirements. Especially in the processing of complex workpieces, the position switching and depth adjustment of the cutting tool often need to be frequently adjusted, and traditional equipment is difficult to quickly adapt, resulting in production line stagnation and efficiency loss. In addition, the existing technology also has limitations in the tool adjustment display, making it difficult to clearly define the specific adjusted position of the cutting tool, which affects the visualization of subsequent processing.

[0004] Therefore, it is particularly necessary to develop an intelligent digital tool setting mechanism. Through this intelligent adjustment scheme, manufacturing enterprises can improve processing efficiency while ensuring product consistency and quality stability, further promoting the development of intelligent manufacturing and enhancing the enterprise's advantages in the fierce market competition. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the problems that the flexibility and adaptability of the automated cutting tool equipment on the current market are insufficient, it is difficult to quickly respond to the changing production requirements, especially in the processing of complex workpieces, the position switching and depth adjustment of the cutting tool are frequent and there are also limitations in the adjustment display, which affects the visualization of subsequent processing, and to provide an intelligent digital tool setting mechanism.

[0006] The utility model realizes the above purpose through the following technical solutions: an intelligent digital tool setting mechanism, including two sets of sliding guide rails arranged oppositely, sliders are arranged on both sets of the sliding guide rails, a support base plate is arranged between the two sliders, a tool leaning component is arranged on the support base plate, an extension platform is arranged on the tool leaning component, a lifting component and a manual fine adjustment component are respectively arranged on the extension platform, a cutting tool is arranged between the ends of the lifting component and the manual fine adjustment component, and a driving motor for controlling its rotation is arranged on one side of the cutting tool.

[0007] Further, the tool resting component includes a tool resting base fixedly arranged on the surface of the support base plate. A tool resting adjustment table which is matched with the tool resting base is slidably arranged on the surface of the tool resting base. A tool resting adjustment cylinder is arranged on the support base plate above the tool resting base. A driving block is arranged on the telescopic rod of the tool resting adjustment cylinder. The driving block is fixed on the tool resting adjustment table. A digital display dial indicator which is matched with the driving block is also arranged on the support base plate. A pressure sensor is arranged below the digital display dial indicator. Among them, the extension table is arranged on the surface of the tool resting adjustment table.

[0008] Further, the lifting component includes a lifting cylinder fixedly arranged above the extension table. The telescopic rod of the lifting cylinder penetrates through the extension table and is provided with a connecting plate. A stroke cylinder is arranged on the side wall of the extension table. The telescopic rod of the stroke cylinder is connected to the connecting plate.

[0009] Further, the manual fine-tuning component includes a manual depth fine-tuning device fixed at the end of the extension table. A locking wrench which is matched with the manual depth fine-tuning device is arranged on the side wall of the extension table. The end of the manual depth fine-tuning device penetrates through the extension table and is provided with a connecting piece. The cutting tool is fixed between the connecting plate and the connecting piece.

[0010] Further, a tool alignment reference component is arranged on the outer side wall of the cutting tool. The tool alignment reference component includes an extension rod arranged on the outer side wall of the cutting tool. A threaded rod is arranged at the end of the extension rod through threaded cooperation. A reference piece is arranged at one end of the threaded rod, and a limit cap is arranged at the other end.

[0011] Further, a button box is arranged above the support base plate. The button box is electrically connected to the tool resting adjustment cylinder, the lifting cylinder, the stroke cylinder and the driving motor.

[0012] Beneficial effects: The utility model is reasonable in design, simple and stable in structure, and strong in practicability, and has the following beneficial effects:

[0013] 1. Automatic adjustment ability: Through the cooperation of the tool resting adjustment cylinder and the lifting cylinder, the mechanism realizes the precise automatic adaptive adjustment of the position of the cutting tool, and improves the working efficiency;

[0014] 2. Precise control: Combining the digital display dial indicator and the pressure sensor, it can accurately monitor and locate the adjustment situation of the cutting tool, so as to ensure high precision and high consistency in the processing process and improve the product quality;

[0015] 3. Manual fine-tuning function: A manual depth fine-tuning device is provided, and the user can make fine adjustments according to actual needs, which enhances the flexibility and adaptability of the equipment and meets different processing requirements;

[0016] 4. Safety design: By setting the tool setting reference component, a clear reference is provided, reducing potential safety hazards caused by adjustment errors and enhancing overall operational safety.

[0017] 5. Digital visualization: The digital display dial indicator, the scale display of the manual depth fine-tuning device, and the electrical connection to the terminal system of the subsequent control part make the processing process visual and ensure precise adjustment.

[0018] 6. Convenient human-computer interaction: The setting of the button box enables the operator to conveniently control each component, improving the operation convenience and efficiency, and is suitable for use in various working environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural view of the present utility model;

[0020] Figure 2 is a schematic structural view of the tool-leaning component of the present utility model;

[0021] Figure 3 is a schematic structural view on the extension table of the present utility model.

[0022] In the figure: 1 - sliding guide rail, 2 - slider, 3 - support base plate, 4 - tool-leaning component, 5 - extension table, 6 - lifting component, 7 - manual fine-tuning component, 8 - cutting tool, 9 - driving motor, 10 - tool setting reference component, 11 - button box;

[0023] 401 - tool-leaning base, 402 - tool-leaning adjustment table, 403 - tool-leaning adjustment cylinder, 404 - driving block, 405 - digital display dial indicator, 406 - pressure sensor, 601 - lifting cylinder, 602 - connecting plate, 603 - stroke cylinder, 701 - manual depth fine-tuning device, 702 - locking wrench, 703 - connecting piece, 1001 - extension rod, 1002 - threaded rod, 1003 - reference piece, 1004 - limit cap. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0025] Embodiment 1:

[0026] In combination with Figures 1 - 3An intelligent digital tool setting mechanism as shown includes two sets of sliding guide rails 1 arranged oppositely. Sliders 2 are provided on both sets of sliding guide rails 1. These sliders 2 can slide on the sliding guide rails 1 to achieve precise displacement adjustment. A support base plate 3 is arranged between the two sets of sliders 2. The support base plate 3 provides a solid foundation for the entire mechanism and can withstand the load brought by subsequent components placed on its surface. A tool resting component 4 is arranged on the support base plate 3. This component is responsible for enabling the cutting tool 8 to be flexibly adjusted within a certain range on the horizontal plane to adapt to different cutting requirements. An extension platform 5 is arranged on the tool resting component 4. The extension platform 5 can ensure that the subsequent components arranged do not interfere with the tool resting component 4. A lifting component 6 and a manual fine-tuning component 7 are respectively arranged on the extension platform 5. The lifting component 6 can automatically adjust the height of the cutting tool 8, thereby achieving adaptive cutting of the material thickness. The manual fine-tuning component 7 allows the operator to perform delicate manual adjustment to ensure that the cutting angle and position of the cutting tool 8 reach the optimal state. A cutting tool 8 is arranged between the ends of the lifting component 6 and the manual fine-tuning component 7. A driving motor 9 for controlling its rotation is arranged on one side of the cutting tool 8. The driving motor 9 is responsible for controlling the rotation of the cutting tool 8 to ensure the high efficiency and stability of the cutting tool 8 during the cutting process. Through the collaborative work of the above-mentioned various components, this intelligent automatic adaptation and adjustment tool arrangement mechanism can achieve efficient, precise and flexible cutting operations and adapt to the processing requirements of different materials and thicknesses.

[0027] In this embodiment, the tool resting component 4 includes a tool resting base 401 fixedly arranged on the surface of the support base plate 3. A tool resting adjustment table 402 that matches it is slidably arranged on the surface of the tool resting base 401 to facilitate intermediate fine-tuning and position adjustment. A tool resting adjustment cylinder 403 is arranged on the support base plate 3 above the tool resting base 401. A driving block 404 is arranged on the telescopic rod of the tool resting adjustment cylinder 403. The driving block 404 is fixed to the tool resting adjustment table 402. This setting can effectively drive and adjust the position of the tool resting adjustment table 402 through the driving block 404 by the telescopic action of the tool resting adjustment cylinder 403, and ultimately act on the cutting tool 8. A digital display dial indicator 405 that matches the driving block 404 is also arranged on the support base plate 3. This device can display the displacement situation of the tool resting adjustment table 402 in real time. A pressure sensor 406 is arranged below the digital display dial indicator 405, which can monitor the pressure change of the system during the adjustment process, thereby providing additional data support and feedback. Among them, the extension platform 5 is arranged on the surface of the tool resting adjustment table 402.

[0028] In this embodiment, the lifting component 6 realizes the precise height adjustment of the cutting tool 8 to meet the processing requirements of different materials. It includes a lifting cylinder 601 fixedly arranged above the epitaxial stage 5. The telescopic rod of the lifting cylinder 601 penetrates through the epitaxial stage 5 and is provided with a connecting plate 602. A stroke cylinder 603 is arranged on the side wall of the epitaxial stage 5, and the telescopic rod of the stroke cylinder 603 is connected to the connecting plate 602. Through the coordinated work of the lifting cylinder 601 and the stroke cylinder 603, the lifting component 6 can achieve fast and precise height adjustment, ensuring the efficiency and cutting quality of the processing process, thus meeting the requirements of various industrial applications. At the same time, the stroke cylinder 603 can be used to feedback the cutting position driven by the lifting cylinder 601 during the process.

[0029] In this embodiment, the manual fine-tuning component 7 includes a manual depth fine-tuning device 701 fixed to the end of the epitaxial stage 5. The manual depth fine-tuning device 701 has a precise scale display and is arranged to enable the operator to conveniently perform delicate depth adjustment. To enhance the convenience of its operation, a locking wrench 702 cooperating with the manual depth fine-tuning device 701 is arranged on the side wall of the epitaxial stage 5. This locking mechanism ensures that after the adjustment is completed, the manual depth fine-tuning device 701 can be firmly locked in the required position to avoid accidental displacement during the processing. The end of the manual depth fine-tuning device 701 penetrates through the epitaxial stage 5 and is provided with a connecting member 703. The cutting tool 8 is fixed between the connecting plate 602 and the connecting member 703, forming a stable support system for the cutting tool 8. This structure not only improves the stability of the cutting tool 8 but also makes the adjustment process smoother and more precise.

[0030] In this embodiment, a tool alignment reference component 10 is arranged on the outer side wall of the cutting tool 8 to ensure the precise positioning and adjustment of the cutting tool 8. The tool alignment reference component 10 includes an extension rod 1001 arranged on the outer side wall of the cutting tool 8. The design of the extension rod 1001 enables it to effectively extend out of the surface of the cutting tool 8, providing necessary support for subsequent adjustment. The end of the extension rod 1001 is provided with a threaded rod 1002 through threaded cooperation. The flexible design of the threaded rod 1002 enables it to rotate easily during the adjustment process to achieve delicate position adjustment. One end of the threaded rod 1002 is provided with a reference part 1003, and the function of the reference part 1003 is to provide a clear reference point to help the operator perform precise tool alignment operation. The other end is provided with a limit cap 1004. The limit cap 1004 can not only prevent the threaded rod 1002 from over-rotating during the adjustment process but also ensure the stability and safety of the entire tool alignment reference component 10.

[0031] In this embodiment, a button box 11 is provided above the support base plate 3. The button box 11 is electrically connected to the tool-approaching adjustment cylinder 403, the lifting cylinder 601, the stroke cylinder 603, and the drive motor 9, forming an efficient control system. This connection method enables the operator to conveniently achieve instant adjustment and operation of each component through the button box 11, thereby enhancing the flexibility and response speed of the entire system.

[0032] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, in any regard, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be construed as limiting the claimed rights.

[0033] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An intelligent digital tool adjustment mechanism, comprising two sets of sliding guide rails (1) arranged opposite to each other, wherein both sets of sliding guide rails (1) are provided with sliders (2), and a supporting base plate (3) is provided between the two sets of sliders (2), characterized in that: A knife support assembly (4) is provided on the supporting base plate (3), an extension table (5) is provided on the knife support assembly (4), a lifting assembly (6) and a manual fine-tuning assembly (7) are provided on the extension table (5), a cutter (8) is provided between the ends of the lifting assembly (6) and the manual fine-tuning assembly (7), and a driving motor (9) for controlling the rotation of the cutter (8) is provided on one side of the cutter (8).

2. The intelligent digital tool adjustment mechanism according to claim 1, characterized in that: The knife support assembly (4) includes a knife support base (401) fixedly arranged on the surface of the support base (3); a knife support adjustment platform (402) matched therewith is slidably arranged on the surface of the knife support base (401); a knife support adjustment cylinder (403) is arranged on the support base (3) above the knife support base (401); a drive block (404) is arranged on the telescopic rod of the knife support adjustment cylinder (403); the drive block (404) is fixed on the knife support adjustment platform (402); a digital display dial indicator (405) matched with the drive block (404) is also arranged on the support base (3); a pressure sensor (406) is arranged below the digital display dial indicator (405); wherein the extension platform (5) is arranged on the surface of the knife support adjustment platform (402).

3. The intelligent digital tool adjustment mechanism according to claim 2, characterized in that: The lifting assembly (6) includes a lifting cylinder (601) fixedly arranged above the extension platform (5), a telescopic rod of the lifting cylinder (601) passing through the extension platform (5) and provided with a connecting plate (602), a stroke cylinder (603) is provided on the side wall of the extension platform (5), and the telescopic rod of the stroke cylinder (603) is connected to the connecting plate (602).

4. The intelligent digital tool adjustment mechanism according to claim 3, characterized in that: The manual fine-tuning assembly (7) includes a manual depth fine-tuning device (701) fixed to the end of the epitaxial table (5); a locking wrench (702) that cooperates with the manual depth fine-tuning device (701) is provided on the side wall of the epitaxial table (5); a connecting piece (703) is provided at the end of the manual depth fine-tuning device (701) that passes through the epitaxial table (5); and the cutter (8) is fixed between the connecting plate (602) and the connecting piece (703).

5. The intelligent digital tool adjustment mechanism according to claim 4, characterized in that: A tool reference assembly (10) is provided on the outer wall of the cutter (8), and the tool reference assembly (10) comprises an extension rod (1001) provided on the outer wall of the cutter (8), a threaded rod (1002) being provided at the end of the extension rod (1001) through threaded engagement, a reference piece (1003) being provided at one end of the threaded rod (1002), and a limiting cap (1004) being provided at the other end.

6. The intelligent digital tool adjustment mechanism according to claim 5, characterized in that: A button box (11) is provided above the supporting base plate (3), and the button box (11) is connected to the knife adjustment cylinder (403), the lifting cylinder (601), the stroke cylinder (603) and the driving motor (9) via electric wires.

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