Composite foamed tire processing and positioning device

Abstract

The utility model relates to the field of tire positioning, in particular to a composite foamed tire processing and positioning device which comprises a machine table, a rotary chuck assembly, a telescopic clamping jaw and a lighting assembly. Through cooperation of the six sets of telescopic clamping jaws and the first-stage telescopic air cylinder, a tire can be rapidly and stably fixed, the time needed for fixing the tire is shortened, and therefore the efficiency of the whole machining process is improved, the rotating disc is matched with the roller bearing and the rotating motor, accurate rotation of the tire can be achieved, the requirements for various machining angles are met, and the machining efficiency is improved. The six sets of telescopic clamping jaws can flexibly adjust the position and clamping force, the device can adapt to foaming tires of different sizes and shapes, the universality of the device is improved, good illumination conditions are provided for operators through the arrangement of the illumination assembly, the machining process is conveniently and clearly observed, operation errors are reduced, and the working accuracy and safety are improved.

Description

Technical Field

[0001] The utility model relates to the field of tire positioning, in particular to a composite foam tire processing positioning device. Background Art

[0002] The composite foam tire processing positioning device is a device specially designed for the tire processing process. Its main function is to accurately fix the tire in a specific position and posture so that subsequent processing operations can be carried out accurately and efficiently.

[0003] Existing tire processing and positioning devices are usually composed of a fixed base, a lifting mechanism, a rotating mechanism, etc. The functions of vertical lifting, horizontal sliding and precise rotation are independent and scattered, resulting in a relatively loose overall equipment layout and occupying too much production space. This independent design makes the overall layout of the equipment extremely complex, and the connection and coordination between the various components appear very rigid.

[0004] Therefore, in view of the fact that the above-mentioned tire processing and positioning device has insufficient integration, the overall equipment layout is relatively loose, and it occupies too much production space, a composite foam tire processing and positioning device can be designed to integrate the functions of rotating, supporting and fixing the tire into the chuck assembly to improve the overall integration of the device. Utility Model Content

[0005] In order to overcome the problem of insufficient integration of tire processing and positioning devices, the overall equipment layout is relatively loose, occupying too much production space.

[0006] The technical solution of the utility model is: a composite foam tire processing and positioning device, comprising a machine table, a rotating chuck assembly, telescopic claws and a lighting assembly; a chuck assembly for supporting the foam tire is installed above the center of the top of the machine table, six groups of telescopic claws for fixing the foam tire are installed on the chuck assembly, and a lighting assembly for providing lighting is installed on one side of the machine table; the chuck assembly comprises a rotating disk, a roller bearing, a first-level telescopic cylinder, and a rotating motor; a roller bearing is installed at the center of the rotating disk, and six groups of first-level square slides are opened at the top of the rotating disk, and a first-level telescopic cylinder for pushing the telescopic claws is installed in the first-level square slide.

[0007] Preferably, through the cooperation of six sets of telescopic claws and a first-stage telescopic cylinder, the tire can be fixed quickly and firmly, reducing the time required for tire fixation, thereby improving the efficiency of the entire processing flow; the rotating disk is matched with roller bearings and a rotary motor to achieve precise rotation of the tire to meet the needs of various processing angles; the six sets of telescopic claws can flexibly adjust the position and clamping force, and can adapt to foam tires of different sizes and shapes, increasing the versatility of the device; the setting of the lighting component provides the operator with good lighting conditions, facilitating clear observation of the processing process, reducing operating errors, and improving work accuracy and safety.

[0008] Preferably, the machine includes a control console, a power supply, an electric base, a telescopic rod and a servo motor; a control console for controlling the height and speed of the composite foam tire processing positioning device is installed at a corner on one side of the top of the machine, and a power supply is installed at a corner on one side of the top of the machine corresponding to the control console. The setting of the control console enables the operator to accurately adjust the height and speed of the composite foam tire processing positioning device to meet the needs of different processing techniques, thereby improving the processing accuracy and quality. The power supply is installed at a position corresponding to the control console, which ensures a stable supply of electricity, reduces equipment failures and processing interruptions caused by power problems, and improves the continuity and stability of production.

[0009] Preferably, an electric base is installed at the center of the top of the machine, a telescopic rod is provided inside the top of the electric base, a servo motor is installed on one side of the electric base, an electric screw is provided inside the electric base, a gear set located inside the electric base is provided between the servo motor and the electric screw, and the gear set includes a driving gear and a driven gear that mesh with each other. The servo motor drives the electric screw to rotate through the gear set to push the telescopic rod to move linearly. The cooperation of the electric screw and the telescopic rod can achieve precise adjustment of the height to meet the requirements of different heights in tire processing, thereby improving the processing accuracy.

[0010] Preferably, a rotating motor is installed at the top of the telescopic rod, and a circular groove for installing the rotating motor is opened at the top of the telescopic rod. A gear set is provided inside the telescopic rod between the rotating motor and the roller bearing. The gear set includes a driving gear and a driven gear that mesh with each other. The rotating motor drives the roller bearing to rotate the rotating disk through the gear set. The rotating motor drives the rotating disk to rotate, so that the tire can be processed at different angles, realizing all-round operation, and improving the flexibility and comprehensiveness of processing. The electric base integrates electric screws, gear sets and other components, making the entire structure compact and saving equipment installation space.

[0011] Preferably, the telescopic claw includes an anti-slip pad, a pressure sensor, a secondary telescopic cylinder and a sliding outer claw; the telescopic claw is L-shaped, and a secondary square slide groove for the sliding outer claw is opened on one side of the telescopic claw. A secondary telescopic cylinder is installed in the secondary square slide groove, and a sliding outer claw is installed on the top of the secondary telescopic cylinder. The secondary telescopic cylinder pushes the sliding outer claw to move in a straight line, so that the claw can be flexibly adjusted according to the size of the tire, adapt to tires of various sizes, and improve the versatility of the equipment.

[0012] Preferably, an anti-skid pad is installed on the higher side of the telescopic claw and the corresponding position of the sliding outer claw to prevent the tire from falling off, and a pressure sensor for detecting the pressure of the telescopic claw on the composite foam tire is installed on the anti-skid pad on the higher side of the telescopic claw. The setting of the anti-skid pad effectively prevents the tire from falling off during the processing, especially during high-speed rotation or complex processing actions, ensuring the safety and continuity of the processing. The pressure sensor can accurately detect the pressure of the telescopic claw on the tire in real time, which helps to achieve precise control of the clamping force and avoid adverse effects caused by excessive or insufficient pressure.

[0013] Preferably, the lighting assembly includes a hydraulic cylinder, a sheath, a hydraulic rod, a lighting lamp and a hydraulic motor. A hydraulic motor is installed on one side of the hydraulic cylinder, a sheath is installed on the top of the hydraulic cylinder, a hydraulic rod is installed inside the top of the sheath, and a lighting lamp for lighting is installed on one side of the hydraulic rod. Through the combination of the hydraulic cylinder and the hydraulic rod, the angle and position of the lighting lamp can be flexibly adjusted to ensure sufficient and shadow-free lighting at all positions and angles of tire processing, thereby improving the visibility and precision of processing. The hydraulic motor drives the hydraulic cylinder, which can provide powerful and stable power to ensure that the lighting angle can be adjusted quickly and accurately.

[0014] Beneficial effects of the utility model:

[0015] 1. Compared with the existing tire processing positioning devices with single functions, scattered structures and insufficient positioning precision, this technical solution has significant advantages. By integrating the rotary chuck assembly, telescopic claws and lighting assembly into one machine, it achieves all-round positioning and fixation of foam tires. The six sets of telescopic claws coordinated with the rotating disk and the first-stage telescopic cylinder can adapt to tires of different sizes and shapes, providing a stable and uniform clamping force. In the existing technology, similar devices often require multiple adjustments and clamping to achieve the ideal positioning effect, while this solution completes it in one go, greatly improving work efficiency and positioning accuracy. This integrated design reduces the equipment footprint and reduces production costs.

[0016] 2. The rotary chuck assembly achieves more precise and smoother rotation control through the cooperation of roller bearings, rotary motors and gear sets. During the tire processing process, the tire angle needs to be adjusted frequently and precisely. Traditional chucks may have problems such as insufficient rotation accuracy and jamming.

[0017] 3. The lighting components can flexibly adjust the lighting angle and brightness according to changes in the processing position and environment. This ensures that the operator can obtain a clear, shadow-free field of view under any circumstances and promptly discover subtle problems in the processing process, thereby improving processing quality and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Shown is a schematic diagram of the structure of a composite foam tire processing and positioning device of the present utility model;

[0019] Figure 2 Shown is a schematic diagram of the structure of a lighting assembly of a composite foam tire processing and positioning device of the present utility model;

[0020] Figure 3 Shown is a schematic diagram of the structure of a rotary chuck assembly of a composite foam tire processing and positioning device of the present utility model;

[0021] Figure 4 Shown is a schematic diagram of the telescopic claw structure of a composite foam tire processing positioning device of the present utility model;

[0022] Explanation of the accompanying reference numerals: 1. Machine; 3. Telescopic claw; 101. Control console; 102. Power supply; 103. Electric base; 104. Telescopic rod; 105. Servo motor; 201. Rotating disk; 202. Roller bearing; 203. First-stage telescopic cylinder; 204. Rotating motor; 205. First-stage square slide; 301. Anti-slip pad; 302. Second-stage square slide; 303. Pressure sensor; 304. Second-stage telescopic cylinder; 305. Sliding outer claw; 401. Hydraulic cylinder; 402. Sheath; 403. Hydraulic rod; 404. Lighting lamp; 405. Hydraulic motor. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] See also Figure 1-Figure 3The utility model provides an embodiment: a composite foam tire processing and positioning device, comprising a machine platform 1, a rotating chuck assembly, a telescopic claw 3 and a lighting assembly; a chuck assembly for supporting the foam tire is installed above the center of the top of the machine platform 1, and six groups of telescopic claws 3 for fixing the foam tire are installed on the chuck assembly. A lighting assembly for providing lighting is installed on one side of the machine platform 1, and the chuck assembly comprises a rotating disk 201, a roller bearing 202, a first-level telescopic cylinder 203, and a rotating motor 204; a roller bearing 202 is installed at the center of the rotating disk 201, and six groups of first-level square slides 205 are opened on the top of the rotating disk 201, and a first-level square slide 205 is installed in the first-level square slide 205 for pushing the telescopic The first-stage telescopic cylinder 203 of the clamping claw 3, through the cooperation of six groups of telescopic clamping claws 3 and the first-stage telescopic cylinder 203, can quickly and firmly fix the tire, reducing the time required for tire fixation, thereby improving the efficiency of the entire processing flow; the rotating disk 201 is matched with the roller bearing 202 and the rotating motor 204, which can realize the precise rotation of the tire to meet the requirements of various processing angles; the six groups of telescopic clamping claws 3 can flexibly adjust the position and clamping force, and can adapt to foam tires of different sizes and shapes, thereby increasing the versatility of the device; the setting of the lighting component provides the operator with good lighting conditions, facilitates clear observation of the processing process, reduces operating errors, and improves the accuracy and safety of the work.

[0025] See also Figure 1-Figure 2 In this embodiment, the machine 1 includes a control console 101, a power supply 102, an electric base 103, a telescopic rod 104 and a servo motor 105; a control console 101 for controlling the height and speed of the composite foam tire processing positioning device is installed at a corner on one side of the top of the machine 1, and a power supply 102 is installed at a corner on one side of the top of the machine 1 corresponding to the control console 101. The setting of the control console 101 enables the operator to accurately adjust the height and speed of the composite foam tire processing positioning device to meet the requirements of different processing techniques, thereby improving the processing accuracy and quality. The power supply 102 is installed at a position corresponding to the control console 101, ensuring a stable supply of electricity and reducing equipment failures and accidents caused by power problems. The processing is interrupted, which improves the continuity and stability of production. An electric base 103 is installed at the center of the top of the machine 1. A telescopic rod 104 is sleeved inside the top of the electric base 103. A servo motor 105 is installed on one side of the electric base 103. An electric screw is provided inside the electric base 103. A gear set located inside the electric base 103 is provided between the servo motor 105 and the electric screw. The gear set includes a driving gear and a driven gear that mesh with each other. The servo motor 105 drives the electric screw to rotate through the gear set to push the telescopic rod 104 to move linearly. The cooperation of the electric screw and the telescopic rod 104 can achieve precise adjustment of the height to meet the requirements of different heights in tire processing, thereby improving the processing accuracy.

[0026] See also Figure 2-Figure 4 In this embodiment, a rotary motor 204 is installed at the top of the telescopic rod 104. A circular groove for installing the rotary motor 204 is opened at the top of the telescopic rod 104. A gear set is provided inside the telescopic rod 104 between the rotary motor 204 and the roller bearing 202. The gear set includes a driving gear and a driven gear that mesh with each other. The rotary motor 204 drives the roller bearing 202 to rotate the rotating disk 201 through the gear set. The rotary motor 204 drives the rotating disk 201 to rotate, so that the tire can be processed at different angles, realizing a full range of operations, and improving the flexibility and comprehensiveness of the processing. The electric base 103 is integrated with an electric screw and a gear. The wheel set and other components make the entire structure compact, saving equipment installation space. The telescopic claw 3 includes an anti-slip pad 301, a pressure sensor 303, a secondary telescopic cylinder 304 and a sliding outer claw 305; the telescopic claw 3 is L-shaped, and a secondary square slide 302 is provided on one side of the telescopic claw 3 for the sliding outer claw 305 to slide. The secondary telescopic cylinder 304 is installed in the secondary square slide 302, and the sliding outer claw 305 is installed on the top of the secondary telescopic cylinder 304. The secondary telescopic cylinder 304 pushes the sliding outer claw 305 to do linear motion, so that the claw can be flexibly adjusted according to the size of the tire, adapt to tires of various sizes, and improve the versatility of the equipment.

[0027] See also Figure 2-Figure 4 In this embodiment, an anti-skid pad 301 is installed at the higher side of the telescopic claw 3 and the corresponding position of the sliding outer claw 305 to prevent the tire from falling off. A pressure sensor 303 for detecting the pressure of the telescopic claw 3 on the composite foam tire is installed on the anti-skid pad 301 on the higher side of the telescopic claw 3. The pressure sensor 303 adopts the MPX5700 model. The setting of the anti-skid pad 301 effectively prevents the tire from falling off during the processing, especially during high-speed rotation or complex processing actions, ensuring the safety and continuity of the processing. The pressure sensor 303 can accurately detect the pressure of the telescopic claw 3 on the tire in real time, which helps to achieve precise control of the clamping force and avoid the adverse effects caused by excessive or insufficient pressure. The lighting component includes There are a hydraulic cylinder 401, a sheath 402, a hydraulic rod 403, a lighting lamp 404 and a hydraulic motor 405. The hydraulic motor 405 is installed on one side of the hydraulic cylinder 401, and the sheath 402 is installed on the top of the hydraulic cylinder 401. The hydraulic rod 403 is installed inside the top of the sheath 402. A lighting lamp 404 for lighting is installed on one side of the hydraulic rod 403. Through the combination of the hydraulic cylinder 401 and the hydraulic rod 403, the angle and position of the lighting lamp 404 can be flexibly adjusted to ensure that sufficient and shadow-free lighting can be provided at all positions and angles of tire processing, thereby improving the visibility and precision of processing. The hydraulic motor 405 drives the hydraulic cylinder 401, which can provide strong and stable power to ensure that the lighting angle can be adjusted quickly and accurately.

[0028] During the work, the operator places the foam tire to be processed on the rotary chuck assembly, and the first-level telescopic cylinder 203 pushes the telescopic claw 3 in the square slide. The six groups of telescopic claws 3 work together to firmly fix the tire from different directions. The L-shaped telescopic claw 3 pushes the sliding outer claw 305 through the second-level telescopic cylinder 304 to further adjust the clamping position to ensure that the tire is stable. The anti-skid pad 301 on the telescopic claw 3 increases the friction with the tire to prevent the tire from slipping. The pressure sensor 303 monitors the clamping pressure in real time to avoid excessive or insufficient pressure affecting the tire quality and clamping effect. Then, through the control console 10 at the corner of one side of the top of the machine 1 1. The height and speed of the device can be set. The servo motor 105 in the electric base 103 drives the electric screw to rotate through the gear set, thereby pushing the telescopic rod 104 to make linear motion and adjust the height of the tire to the appropriate position. At the same time, the rotary motor 204 at the top of the telescopic rod 104 drives the roller bearing 202 through the internal gear set to drive the rotating disk 201 to rotate, so that the tire can be adjusted according to the processing requirements. During the processing, the lighting component on one side of the machine 1 drives the hydraulic cylinder 401 through the hydraulic motor 405, causing the hydraulic rod 403 to extend and retract, thereby adjusting the position and angle of the lighting lamp 404 to provide sufficient, shadow-free lighting for the processing area.

[0029] Through the above steps, the cooperation of the six sets of telescopic claws 3 and the first-level telescopic cylinder 203 can quickly and firmly fix the tire, reducing the time required for tire fixation, thereby improving the efficiency of the entire processing flow. The rotating disk 201 is matched with the roller bearing 202 and the rotating motor 204 to achieve precise rotation of the tire to meet the needs of various processing angles. The six sets of telescopic claws 3 can flexibly adjust the position and clamping force to adapt to foam tires of different sizes and shapes, increasing the versatility of the device. The setting of the lighting component provides the operator with good lighting conditions, facilitating clear observation of the processing process, reducing operating errors, and improving work accuracy and safety.

Claims

1. A composite foam tire processing and positioning device, comprising a platform (1); characterized in that: The machine also includes a rotating chuck assembly, a telescopic claw (3) and a lighting assembly; a chuck assembly for supporting a foam tire is installed above the center of the top of the machine (1); six groups of telescopic claws (3) for fixing the foam tire are installed on the chuck assembly; a lighting assembly for providing lighting is installed on one side of the machine (1); the chuck assembly includes a rotating disk (201), a roller bearing (202), a first-level telescopic cylinder (203), and a rotating motor (204); a roller bearing (202) is installed at the center of the rotating disk (201); six groups of first-level square chutes (205) are opened at the top of the rotating disk (201); and a first-level telescopic cylinder (203) for pushing the telescopic claw (3) is installed in the first-level square chutes (205).

2. A composite foam tire processing and positioning device according to claim 1, characterized in that: The machine (1) comprises a control console (101), a power supply (102), an electric base (103), a telescopic rod (104) and a servo motor (105); a control console (101) for controlling the height and speed of the composite foam tire processing positioning device is installed at a corner on one side of the top of the machine (1); and a power supply (102) is installed at a corner on one side of the top of the machine (1) corresponding to the control console (101).

3. The composite foam tire processing and positioning device according to claim 2, characterized in that: An electric base (103) is installed at the center of the top of the machine (1), a telescopic rod (104) is sleeved inside the top of the electric base (103), a servo motor (105) is installed on one side of the electric base (103), an electric screw is provided inside the electric base (103), a gear set located inside the electric base (103) is provided between the servo motor (105) and the electric screw, the gear set includes a mutually meshing driving gear and a driven gear, and the servo motor (105) drives the electric screw to rotate through the gear set to push the telescopic rod (104) to move linearly.

4. The composite foam tire processing and positioning device according to claim 1, characterized in that: A rotating motor (204) is installed at the top of the telescopic rod (104). A circular groove for installing the rotating motor (204) is provided at the top of the telescopic rod (104). A gear set located inside the telescopic rod (104) is provided between the rotating motor (204) and the roller bearing (202). The gear set includes a driving gear and a driven gear that mesh with each other. The rotating motor (204) drives the roller bearing (202) through the gear set to drive the rotating disk (201) to rotate.

5. The composite foam tire processing and positioning device according to claim 1, characterized in that: The telescopic claw (3) comprises an anti-slip pad (301), a pressure sensor (303), a secondary telescopic cylinder (304) and a sliding outer claw (305); the telescopic claw (3) is L-shaped, a secondary square chute (302) for the sliding outer claw (305) to slide is provided on one side of the telescopic claw (3), a secondary telescopic cylinder (304) is installed in the secondary square chute (302), a sliding outer claw (305) is installed at the top of the secondary telescopic cylinder (304), and the secondary telescopic cylinder (304) pushes the sliding outer claw (305) to perform linear motion.

6. The composite foam tire processing and positioning device according to claim 1, characterized in that: Anti-skid pads (301) for preventing the tire from falling off are installed at the higher side of the telescopic claw (3) and at the corresponding position of the sliding outer claw (305), wherein a pressure sensor (303) for detecting the pressure of the telescopic claw (3) on the composite foam tire is installed on the anti-skid pad (301) on the higher side of the telescopic claw (3).

7. The composite foam tire processing and positioning device according to claim 1, characterized in that: The lighting assembly comprises a hydraulic cylinder (401), a protective cover (402), a hydraulic rod (403), a lighting lamp (404) and a hydraulic motor (405). The hydraulic motor (405) is installed on one side of the hydraulic cylinder (401), the protective cover (402) is installed on the top of the hydraulic cylinder (401), the hydraulic rod (403) is sleeved inside the top of the protective cover (402), and the lighting lamp (404) for lighting is installed on one side of the hydraulic rod (403).

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