Boiler tail gas monitoring device
By designing an adjustable sampling probe and flexible connection mechanism, the installation difficulties of traditional boiler exhaust monitoring devices on different boiler chimneys are solved, stable installation and accurate monitoring are achieved, the installation process is simplified, and the work efficiency is improved.
Patent Information
- Application Number
- CN202422143636.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-02
AI Technical Summary
When traditional boiler exhaust monitoring devices face different slopes, sizes and shapes of different boiler chimneys, they are difficult to install, and stability and monitoring accuracy are difficult to ensure.
A boiler exhaust monitoring device including a connecting seat, an adjustment mechanism and a limiting mechanism is designed. Through an adjustable sampling probe and a flexible connecting mechanism, it can adapt to the slope, size and shape differences of different boiler chimneys to ensure stable installation and accurate monitoring.
The installation process is simplified, the working efficiency is improved, the adaptability of the device is enhanced, and stable installation and accurate monitoring can be achieved on different boiler chimneys.
Smart Images

Figure CN223192912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tail gas detection, in particular to a boiler tail gas monitoring device. Background Art
[0002] In industrial production, boilers are key equipment for heat conversion, and monitoring their exhaust emissions is crucial for environmental protection. However, traditional exhaust monitoring devices often face numerous challenges when working with different boiler chimneys, especially when chimneys vary in slope, size, and shape, making mounting and monitoring particularly challenging.
[0003] First, the varying slopes of chimneys make the installation of traditional monitoring devices inconvenient. The slope not only increases the difficulty of angle adjustment during installation, but can also affect the stability of the monitoring device during long-term use. When the chimney slope is large, the monitoring device is prone to displacement or tilt, leading to inaccurate monitoring results.
[0004] Secondly, the diversity of chimney sizes and shapes is also a problem that traditional monitoring devices are difficult to overcome; the chimneys of different boilers have significant differences in diameter, height, curvature and branch structure, which makes the design, customization and installation of fixed monitoring devices complicated and costly; for chimneys of special shapes or sizes, traditional monitoring devices may not be able to be installed directly, and complex modifications or customization are required, which increases the difficulty and period of installation.
[0005] Therefore, it is necessary to provide a new boiler exhaust gas monitoring device to solve the above technical problems. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides a boiler exhaust gas monitoring device.
[0007] The boiler exhaust gas monitoring device provided by the utility model includes: a chimney, a connecting seat, an adjusting mechanism and a limiting mechanism. A connecting ring is installed on the outer wall of the chimney, one side of the connecting ring is fixedly connected to a frame, an exhaust gas sampling probe is installed inside the frame, the inner wall of the connecting ring is equidistantly and symmetrically fixedly connected to the connecting seat, an intermediate block is installed on the connecting seat, side blocks are installed on both sides of the intermediate block, an adjusting mechanism is installed between the connecting seat and the intermediate block, and a limiting mechanism is installed between the intermediate block and the side blocks.
[0008] Preferably, the adjustment mechanism includes: a slide groove, an adjustment threaded rod, a C-shaped rod and a sliding rod. One side of the connecting seat is rotatably connected to the middle block. The middle block is provided with a slide groove away from the hinge of the connecting seat. The middle part of the connecting seat is rotatably connected to the adjustment threaded rod. One end of the adjustment threaded rod is rotatably connected to the C-shaped rod. One end of the C-shaped rod is fixedly connected to the sliding rod. The sliding rod is slidably connected to the slide groove.
[0009] Preferably, the limiting mechanism includes: a groove, a spring, a sliding plate, a push rod, a fixed tooth one, and a fixed tooth two. Both sides of the middle abutting block are rotatably connected to the two side abutting blocks. Grooves are provided on both sides of the middle abutting block. A spring is fixedly connected to the inner wall of the groove. A sliding plate is slidably connected to the inner wall of the groove. The top end of the spring is fixedly connected to the bottom end of the sliding plate. A push rod is fixedly connected to the top end of the sliding plate away from the spring. A moving tooth is fixedly connected to one end of the push rod. A fixed tooth one is fixedly connected to the inner wall of the groove. A fixed tooth two is provided on the side of the side abutting block close to the groove. Both the fixed tooth one and the fixed tooth two are meshed with the moving tooth.
[0010] Preferably, the side of the middle abutting block and the two side abutting blocks close to the chimney are provided with arcs.
[0011] Preferably, the limiting rods are symmetrically and obliquely fixedly connected to the side of the connecting seat close to the connecting ring. The main threaded rod is rotatably connected to one end of the connecting seat close to the two limiting rods.
[0012] Preferably, a hexagonal block is fixedly connected to one end of the adjusting threaded rod close to the C-shaped rod.
[0013] Preferably, the connecting ring is divided into two halves, and the two are fixedly connected by a number of threads.
[0014] Compared with the related art, the boiler tail gas monitoring device provided by the present utility model has the following beneficial effects:
[0015] Enhanced adaptability: By designing an adjustable sampling probe and a flexible connecting mechanism, this device can easily adapt to the slope, size, and shape differences of different boiler chimneys; whether it is a straight cylindrical, conical, or curved chimney, stable installation and accurate monitoring can be achieved, greatly broadening the application scope of the device;
[0016] Simplify the installation and commissioning process: Aiming at the problems of complex installation and difficult commissioning of traditional monitoring devices, this device optimizes the structural design, reduces the installation steps and commissioning time; operators only need to simply adjust a few key components to complete the installation and calibration of the device, reducing the requirements for professional skills and improving work efficiency. Brief Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of the boiler tail gas monitoring device provided by the present utility model;
[0018] Figure 2 It is Figure 1 The schematic structural diagram of removing the chimney shown;
[0019] Figure 3 It is Figure 1 The schematic structural diagram of the connecting seat shown;
[0020] Figure 4 It isFigure 1 Schematic structural diagram of the adjusting mechanism shown
[0021] Figure 5 is Figure 1 Schematic structural diagram of the middle abutting block shown
[0022] Figure 6 is Figure 5 Schematic structural diagram of removing the ejector rod shown
[0023] Reference numerals in the figure: 1, chimney; 2, connecting ring; 3, frame body; 4, connecting seat; 5, middle abutting block; 6, side abutting block; 7, adjusting mechanism; 8, limiting mechanism; 9, limiting rod; 10, main threaded rod; 11, hexagonal block; 71, chute; 72, adjusting threaded rod; 73, C-shaped rod; 74, sliding rod; 81, groove; 82, spring; 83, sliding plate; 84, ejector rod; 85, fixed tooth one; 86, fixed tooth two. Specific embodiments
[0024] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0025] The following describes the specific implementation of the present utility model in detail with specific embodiments.
[0026] Please refer to Figures 1-6 , a boiler tail gas monitoring device, the boiler tail gas monitoring device includes: a chimney 1, a connecting seat 4, an adjusting mechanism 7 and a limiting mechanism 8. A connecting ring 2 is installed on the outer wall of the chimney 1. One side of the connecting ring 2 is fixedly connected with a frame body 3. A tail gas sampling probe is installed inside the frame body 3. The inner wall of the connecting ring 2 is equidistantly and symmetrically fixedly connected with connecting seats 4. A middle abutting block 5 is installed on the connecting seats 4. Side abutting blocks 6 are installed on both sides of the middle abutting block 5. An adjusting mechanism 7 is installed between the connecting seat 4 and the middle abutting block 5. A limiting mechanism 8 is installed between the middle abutting block 5 and the side abutting blocks 6. The sides of the middle abutting block 5 and the two side abutting blocks 6 close to the chimney 1 are provided with arcs. The side of the connecting seat 4 close to the connecting ring 2 is obliquely symmetrically fixedly connected with limiting rods 9. One end of the connecting seat 4 close to the two limiting rods 9 is rotatably connected with a main threaded rod 10. The connecting ring 2 is divided into two halves, and the two are fixedly connected by a plurality of threads.
[0027] Please refer to Figures 3-4The adjusting mechanism 7 includes: a slide groove 71, an adjusting threaded rod 72, a C-shaped rod 73 and a sliding rod 74. One side of the connecting seat 4 is rotatably connected to the middle block 5. The middle block 5 is provided with a slide groove 71 away from the hinge of the connecting seat 4. The middle part of the connecting seat 4 is rotatably connected to the adjusting threaded rod 72. One end of the adjusting threaded rod 72 is rotatably connected to the C-shaped rod 73. One end of the C-shaped rod 73 is fixedly connected to the sliding rod 74. The sliding rod 74 is slidably connected to the slide groove 71. The end of the adjusting threaded rod 72 close to the C-shaped rod 73 is fixedly connected to the hexagonal block 11.
[0028] See also Figures 4-6 The limiting mechanism 8 includes: a groove 81, a spring 82, a slide 83, a push rod 84, a fixed tooth 1 85 and a fixed tooth 2 86. The two sides of the middle block 5 are rotatably connected to the two side blocks 6. Grooves 81 are provided on both sides of the middle block 5. The inner wall of the groove 81 is fixedly connected to the spring 82. The inner wall of the groove 81 is slidably connected to the slide 83. The top of the spring 82 is fixedly connected to the bottom end of the slide 83. The slide 83 is fixedly connected to the top of the spring 82 away from the top of the slide 83. One end of the push rod 84 is fixedly connected to the moving tooth. The inner wall of the groove 81 is fixedly connected to the fixed tooth 1 85. The side block 6 is provided with a fixed tooth 2 86 on the side close to the groove 81. The fixed tooth 1 85 and the fixed tooth 2 86 are both engaged with the moving tooth.
[0029] The working principle of the boiler exhaust gas monitoring device provided by the utility model is as follows:
[0030] Initial fixation of the connecting ring 2: First, according to the installation position of the chimney 1, the connecting ring 2 is placed on the outside of the chimney 1; then, by rotating the main threaded rod 10, the principle of thread transmission is used to make the multiple connecting seats 4 move relative to each other in the connecting ring 2 (either away from each other or closer to each other) to adapt to the change in the diameter of the chimney 1; in this way, the connecting ring 2 can be initially fixed on the chimney 1, laying the foundation for subsequent precise adjustment;
[0031] Slope adjustment: To accommodate variations in the slope of the chimney 1, the device is designed with a slope adjustment mechanism 7. The operator inserts a wrench into the hexagonal wrench hole and applies a rotating force. This rotational action drives the C-shaped rod 73 to rotate, which in turn drives the slide bar 74 to slide within the slide groove 71. Because the slide groove 71 is fixedly connected to the connecting seat 4, and the slide bar 74 is connected to the intermediate stop 5, the sliding of the slide bar 74 changes the angle between the intermediate stop 5 and the connecting seat 4. Through fine adjustment, the intermediate stop 5 can be closely attached to the slope of the chimney 1, ensuring the stability of the device on the sloped chimney 1.
[0032] Bending degree adjustment: For the bent chimney 1, this device adapts by adjusting the relative positions of the side abutting block 6 and the middle abutting block 5; First, by operating the installation ejector rod 84, the moving teeth inside it are separated from the fixed teeth two 86, thereby releasing the rotational locking of the side abutting block 6; Subsequently, the operator can freely rotate the side abutting block 6 to adjust the relative angle between it and the middle abutting block 5; Since the middle abutting block 5 is already closely attached to the inclined surface of the chimney 1 through the slope adjustment mechanism 7, the rotation of the side abutting block 6 will cause it and the middle abutting block 5 to jointly form an arc structure matching the bending degree of the chimney 1; In this way, the entire fixing system can closely adhere to the bent chimney 1, ensuring the stability of the monitoring device and the accuracy of the monitoring data;
[0033] Comprehensive adjustment and fixation: After completing the slope adjustment and bending degree adjustment, the operator needs to check the fastening conditions of each component again to ensure that all connections are firm and reliable; At the same time, adjust the position and angle of the monitoring probe as needed to ensure that it can accurately capture the tail gas emission data; Finally, lock all the adjustment mechanisms 7 to complete the final fixation of the monitoring device on the chimney 1.
[0034] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A boiler exhaust gas monitoring device, characterized in that: include: A chimney (1), a connecting ring (2) is installed on the outer wall of the chimney (1), a frame (3) is fixedly connected to one side of the connecting ring (2), and an exhaust gas sampling probe is installed inside the frame (3); The connecting seat (4) is fixedly connected to the inner wall of the connecting ring (2) at equal distances and symmetrically, an intermediate stop block (5) is installed on the connecting seat (4), and side stops (6) are installed on both sides of the intermediate stop block (5); An adjusting mechanism (7) is installed between the connecting seat (4) and the middle stop block (5); A limiting mechanism (8) is installed between the middle abutment block (5) and the side abutment block (6).
2. The boiler exhaust gas monitoring device according to claim 1, characterized in that: The adjusting mechanism (7) comprises: a slide groove (71), an adjusting threaded rod (72), a C-shaped rod (73) and a slide rod (74); one side of the connecting seat (4) is rotatably connected to the middle block (5); the middle block (5) is provided with a slide groove (71) at a hinge away from the connecting seat (4); the middle part of the connecting seat (4) is rotatably connected to the adjusting threaded rod (72); one end of the adjusting threaded rod (72) is rotatably connected to the C-shaped rod (73); one end of the C-shaped rod (73) is fixedly connected to the slide rod (74); and the slide rod (74) is slidably connected to the slide groove (71).
3. The boiler exhaust gas monitoring device according to claim 1, characterized in that: The limiting mechanism (8) comprises: a groove (81), a spring (82), a slide plate (83), a push rod (84), a fixed tooth 1 (85) and a fixed tooth 2 (86). Both sides of the middle block (5) are rotatably connected to the two side blocks (6). Both sides of the middle block (5) are provided with a groove (81). The inner wall of the groove (81) is fixedly connected to the spring (82). The inner wall of the groove (81) is slidably connected to the slide plate (83). The top end of the spring (82) is fixedly connected to the bottom end of the slide plate (83). The top end of the slide plate (83) away from the spring (82) is fixedly connected to the push rod (84). One end of the push rod (84) is fixedly connected to the moving tooth. The inner wall of the groove (81) is fixedly connected to the fixed tooth 1 (85). The side block (6) is provided with a fixed tooth 2 (86) on the side close to the groove (81). The fixed tooth 1 (85) and the fixed tooth 2 (86) are both meshed with the moving tooth.
4. The boiler exhaust gas monitoring device according to claim 1, characterized in that: The middle stop block (5) and the two side stop blocks (6) are provided with an arc on one side close to the chimney (1).
5. The boiler exhaust gas monitoring device according to claim 1, characterized in that: A side of the connecting seat (4) close to the connecting ring (2) is fixedly connected to a limiting rod (9) in an obliquely symmetrical manner, and an end of the connecting seat (4) close to the two limiting rods (9) is rotatably connected to a main threaded rod (10).
6. The boiler exhaust gas monitoring device according to claim 2, characterized in that: One end of the adjusting threaded rod (72) close to the C-shaped rod (73) is fixedly connected with a hexagonal block (11).
7. The boiler exhaust gas monitoring device according to claim 1, characterized in that: The connecting ring (2) is divided into two halves, and the two halves are fixedly connected by a plurality of threads.