Novel chain plate type zipper machine speed measuring device
By installing induction plates and pulse sensors in the center of the end cover of the zipper tail shaft bearing, the problem that the existing zipper monitoring system cannot be promptly reminded is solved, and the accurate judgment of the operating status of the zipper is achieved, preventing equipment from being shut down and improving production efficiency.
Patent Information
- Application Number
- CN202422502947.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing zipper monitoring system cannot promptly remind the control room operator that the zipper machine has broken transmission chain, motor reducer idle, and conveying chain breaks, which causes the zipper case to be easily filled with materials, causing the entire production line equipment to be shut down.
Punch holes and tap the threaded holes in the center of the end cover of the zipper tail shaft bearing, install the intermediate small shaft and induction plate, combine with the pulse sensor to detect the operation of the induction plate, and transmit the pulse signal to the computer screen of the control room through the signal transmission cable, real-time monitoring of the operating status of the zipper machine.
It realizes accurate judgment of the operating status of the zipper machine, prevents the zipper chassis from being filled with materials, avoids frequent shutdown of the entire production line equipment, and improves production efficiency.
Smart Images
Figure CN223192957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zipper machines, in particular to a novel speed measuring device for chain-plate zipper machines. Background Art
[0002] Chain-plate zippers, due to their unique structure and reliable closure performance, are widely used in a variety of products. Continuous and stable operation is crucial in their production process. Existing zipper machines include the FU350 chain-plate and FU270 chain-plate zipper machines. The FU350 and FU270 zipper machines consist of a motor, reducer, drive chain, head and tail pulley assembly, conveyor chain, housing, and upper and lower tracks. The drive and conveyor sections are connected by a drive chain. The motor and reducer provide power output, while the conveyor chain transports the material within the housing to the discharge port. Regarding zipper machine monitoring, the existing control room computer screen only displays motor operating signals. This makes it difficult to promptly alert control room operators to partial power idling issues when the zipper machine experiences problems such as drive chain breakage, motor and reducer idling, conveyor chain breakage, or head pulley idling. Consequently, operators cannot accurately assess the machine's operating status. As a result, the zipper machine box is easily filled with materials, causing the equipment of the entire production line to stop; therefore, it is necessary to provide a new chain plate zipper machine speed measuring device to solve the above problem. Utility Model Content
[0003] The purpose of the utility model is to solve the problem that the zipper machine case is easily filled with materials in the prior art, and thus a new chain plate type zipper machine speed measuring device is proposed.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a new chain plate type zipper machine speed measuring device, comprising a box body, a conveyor chain is provided for the horizontal transmission inside the box body, a first transmission wheel is fixedly provided at the head end of the conveyor chain, and the first transmission wheel is located on the outer end side of the box body, a fixed plate is fixedly provided on the top side of the box body, a fixed block is fixedly provided on the top of the fixed plate, a motor is fixedly provided on the top of the fixed block, a second transmission wheel is fixedly connected to the output end of the motor, and the second transmission wheel is located above the first transmission wheel, and a transmission chain is provided for the transmission connection between the second transmission wheel and the first transmission wheel.
[0005] Furthermore, a tail shaft is fixedly provided at the tail end of the conveying chain, and the tail shaft is located at the rear end of the box body, an end cover is installed on the outside of one end of the tail shaft, and the end cover is fixed to the rear end of one side of the box body by a number of bolts, a through hole is opened in the center of the end cover, and a threaded hole is opened in the center inside of the outside of one end of the tail shaft, and the threaded hole corresponds to the through hole.
[0006] Furthermore, an intermediate small shaft is movably provided in the center of the end cover, and the intermediate small shaft is movably provided in the through hole, a thread is provided on one end surface of the intermediate small shaft, and the thread is adapted to the threaded hole, one end of the intermediate small shaft passes through the through hole and is fixed in the threaded hole by a thread, and an induction plate is fixedly provided at the other end of the intermediate small shaft, and the induction plate is located outside the end cover.
[0007] Furthermore, a horizontal plate is fixedly provided on the top of one side of the rear end of the box body, and a connecting plate is provided on the top of the horizontal plate. One end of the connecting plate is fixedly installed on the top of the horizontal plate by two bolts, and the connecting plate is located above the end cover. A mounting plate is vertically fixed on the bottom of the outer end of the connecting plate, and the mounting plate is located at the outer end of the induction plate.
[0008] Furthermore, a pulse sensor is movably provided at the lower end of the mounting plate, and the inner end of the pulse sensor corresponds to the sensing plate. Limit plates are fixedly provided on both sides of the central surface of the pulse sensor, and the two limit plates are respectively located on both sides of the mounting plate. A signal transmission cable is fixedly connected to the center of the outer end of the pulse sensor, and the signal transmission cable is connected to the control room.
[0009] The beneficial effects of the present invention are: 1. In the present invention, holes are punched and threaded on the center of the tail shaft bearing end cover and the center of the tail shaft of the zipper machine, and the middle small shaft is installed in the threaded hole of the tail shaft. A sensing plate is installed on the other side of the middle small shaft, and a pulse sensor is installed on the outside of the sensing plate to detect the operation of the sensing plate, and the pulse signal is transmitted to the computer screen in the control room through a signal transmission cable, so as to conveniently and promptly remind the operator in the control room that the zipper machine has a partial power idling problem, and thus enable the operator in the control room to accurately judge the operating status of the zipper machine, thereby preventing the zipper machine case from being filled with materials, and preventing the equipment of the entire production line from frequent shutdowns, thereby improving the production efficiency of the zipper machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0011] Figure 2 This is a side view structural diagram of the utility model;
[0012] Figure 3 This is a schematic diagram of the structure of the induction sheet in the present utility model;
[0013] Figure 4 This is a schematic diagram of the structure of the pulse sensor in this utility model.
[0014] In the figure: 1 box, 2 conveyor chain, 3 first transmission wheel, 4 fixed plate, 5 fixed block, 6 motor, 7 second transmission wheel, 8 transmission chain, 9 end cover, 10 through hole, 11 intermediate small shaft, 12 sensor plate, 13 cross plate, 14 connecting plate, 15 mounting plate, 16 pulse sensor, 17 limit plate, 18 signal transmission cable. DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0016] Reference Figures 1 to 4 The present embodiment provides a novel chain plate type zipper machine speed measuring device, comprising a box body 1, a conveying chain 2 is provided for the internal lateral transmission of the box body 1, a first transmission wheel 3 is fixedly provided at the head end of the conveying chain 2, and the first transmission wheel 3 is located on one side of the outer end of the box body 1, a fixing plate 4 is fixedly provided on one side of the top of the box body 1, a fixing block 5 is fixedly provided on the top of the fixing plate 4, a motor 6 is fixedly provided on the top of the fixing block 5, a second transmission wheel 7 is fixedly connected to the output end of the motor 6, and the second transmission wheel 7 is located above the first transmission wheel 3, and a transmission chain 8 is provided for the transmission connection between the second transmission wheel 7 and the first transmission wheel 3; preferably, the box body 1 is provided to facilitate the transportation of materials, and the The conveyor chain 2 is provided to facilitate the transportation of materials in the box body 1. The first transmission wheel 3 is provided to facilitate the driving of the conveyor chain 2 to rotate in the box body 1. The fixed plate 4 is provided to facilitate the installation of the motor 6 on the top side of the box body 1. The fixed block 5 is provided to facilitate the installation of the motor 6 on the fixed plate 4. The motor 6 is provided to facilitate the rotation of the conveyor chain 2. By starting the motor 6, the second transmission wheel 7 is driven to rotate. The rotation of the second transmission wheel 7 facilitates the transmission chain 8 to be transmitted. The transmission of the transmission chain 8 facilitates the rotation of the first transmission wheel 3. The rotation of the first transmission wheel 3 facilitates the conveyor chain 2 to be transmitted in the box body 1, thereby facilitating the transportation of materials.
[0017] Furthermore, a tail shaft is fixedly provided at the tail end of the conveying chain 2, and the tail shaft is located at the rear end of the box body 1, an end cover 9 is installed on the outside of one end of the tail shaft, and the end cover 9 is fixed to the rear end of one side of the box body 1 by a number of bolts, a through hole 10 is opened in the center of the end cover 9, and a threaded hole is opened in the center of the outside of one end of the tail shaft, and the threaded hole corresponds to the through hole 10; preferably, the tail shaft is provided to facilitate the transmission of the conveying chain 2 at the rear end of the box body 1, the end cover 9 is provided to facilitate protection of the tail shaft, the end cover 9 is provided to facilitate fixing the end cover 9 on the outside of the tail shaft, and then the end cover 9 is fixed to the rear end of one side of the box body 1, the through hole 10 is provided to facilitate the provision of an intermediate small shaft 11 in the end cover 9, and the threaded hole is provided to facilitate fixing one end of the intermediate small shaft 11 in the tail shaft, so as to facilitate the rotation of the intermediate small shaft 11 by the tail shaft.
[0018] Furthermore, an intermediate small shaft 11 is movably provided in the center of the end cover 9, and the intermediate small shaft 11 is movably provided in the through hole 10, and a thread is provided on one end surface of the intermediate small shaft 11, and the thread is adapted to the threaded hole, and one end of the intermediate small shaft 11 passes through the through hole 10 and is fixed in the threaded hole by thread, and a sensing plate 12 is fixedly provided on the other end of the intermediate small shaft 11, and the sensing plate 12 is located outside the end cover 9; preferably, the through hole 10 is provided to facilitate the movement of the intermediate small shaft 11 in the center of the end cover 9, the intermediate small shaft 11 is provided to facilitate the provision of the sensing plate 12 on the outside of the end cover 9, the thread is provided to facilitate the threaded fixation of one end of the intermediate small shaft 11 in the threaded hole, and the sensing plate 12 is provided to facilitate the sensing of whether the tail shaft is rotating, thereby facilitating the sensing of whether the conveyor chain 2 is broken, and further facilitating the sensing of the operating status of the zipper machine.
[0019] Furthermore, a horizontal plate 13 is fixedly provided on the top of one side of the rear end of the box body 1, and a connecting plate 14 is provided on the top of the horizontal plate 13. One end of the connecting plate 14 is fixedly installed on the top of the horizontal plate 13 by two bolts, and the connecting plate 14 is located above the end cover 9. A mounting plate 15 is vertically fixedly provided on the bottom of the outer end of the connecting plate 14, and the mounting plate 15 is located at the outer end of the sensing plate 12; preferably, the horizontal plate 13 is provided to facilitate the installation of the connecting plate 14 on one side of the rear end of the box body 1, the connecting plate 14 is provided to facilitate the fixing of the mounting plate 15 on the bottom, the two bolts are provided to facilitate the fixing of one end of the connecting plate 14 on the horizontal plate 13, and the mounting plate 15 is provided to facilitate the installation of a pulse sensor 16 in its end face, thereby facilitating the installation of the pulse sensor 16 at the outer end of the sensing plate 12, and then facilitating the speed measurement of the sensing plate 12.
[0020] Furthermore, a pulse sensor 16 is movably provided at the lower end of the mounting plate 15, and the inner end of the pulse sensor 16 corresponds to the sensing plate 12. Limiting plates 17 are fixedly provided on both sides of the central surface of the pulse sensor 16, and the two limiting plates 17 are respectively located on both sides of the mounting plate 15. A signal transmission cable 18 is fixedly connected to the center of the outer end of the pulse sensor 16, and the signal transmission cable 18 is connected to the control room; preferably, by providing the pulse sensor 16, it is convenient to measure the speed of rotation of the sensing plate 12, and thus it is convenient to measure the speed of rotation of the conveyor chain 2. By providing the limiting plate 17, it is convenient to limit the pulse sensor 16 and install it on the mounting plate 15, thereby preventing the pulse sensor 16 from easily falling from the mounting plate 15, thereby enhancing the speed measurement stability of the pulse sensor 16. By providing the signal transmission cable 18, it is convenient to transmit the speed measured by the pulse sensor 16 to the computer screen in the control room, thereby facilitating the operator in the control room to observe the operating status of the zipper machine.
[0021] The utility model is used. When the operator installs and fixes the zipper machine according to the needs of on-site production, and then puts the material into the box body 1, the starting motor 6 drives the second transmission wheel 7 to rotate, the rotation of the second transmission wheel 7 drives the transmission chain 8 to transmit, the transmission chain 8 drives the first transmission wheel 3 to rotate, and the rotation of the first transmission wheel 3 drives the conveying chain 2 to rotate in the box body 1, thereby facilitating the transportation of materials in the box body 1 by the rotation of the conveying chain 2; when the zipper machine has the problem of partial power idling during the production process, by drilling the center of the zipper machine tail shaft bearing end cover 9 and the center of the tail shaft, the zipper machine tail shaft bearing end cover 9 and the center of the tail shaft can be used to prevent the zipper machine from idling. Hole, tap the threaded hole, install the middle small shaft 11 into the threaded hole of the tail shaft, install the induction plate 12 on the other side of the middle small shaft 11, and install the pulse sensor 16 on the outside of the induction plate 12 to detect the operation of the induction plate 12 and transmit the pulse signal to the computer screen in the control room through the signal transmission cable 18, so as to conveniently and promptly remind the operator in the control room that the zipper machine has a partial power idling problem, and then enable the operator in the control room to accurately judge the operating status of the zipper machine, thereby preventing the zipper machine case 1 from being filled with materials, and then preventing the equipment of the entire production line from frequent shutdowns, thereby improving the production efficiency of the zipper machine.
[0022] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel chain plate type zipper machine speed measuring device, comprising a housing (1), characterized in that: The box body (1) is provided with a conveying chain (2) for internal lateral transmission. A first transmission wheel (3) is fixedly provided at the head end of the conveying chain (2), and the first transmission wheel (3) is located at one side of the outer end of the box body (1). A fixing plate (4) is fixedly provided at one side of the top of the box body (1). A fixing block (5) is fixedly provided at the top of the fixing plate (4). A motor (6) is fixedly provided at the top of the fixing block (5). A second transmission wheel (7) is fixedly connected to the output end of the motor (6), and the second transmission wheel (7) is located above the first transmission wheel (3). A transmission chain (8) is provided for transmission connection between the second transmission wheel (7) and the first transmission wheel (3).
2. The new chain plate zipper machine speed measuring device according to claim 1, characterized in that: The tail end of the conveying chain (2) is fixedly provided with a tail shaft, and the tail shaft is located at the rear end of the box body (1). An end cover (9) is installed on the outside of one end of the tail shaft, and the end cover (9) is fixed to the rear end of one side of the box body (1) by a plurality of bolts. A through hole (10) is opened in the center of the end cover (9), and a threaded hole is opened in the center of the outside of one end of the tail shaft, and the threaded hole corresponds to the through hole (10).
3. The new chain plate zipper machine speed measuring device according to claim 2, characterized in that: The center of the end cover (9) is movably provided with an intermediate small shaft (11), and the intermediate small shaft (11) is movably provided in the through hole (10), one end surface of the intermediate small shaft (11) is provided with a thread, and the thread is adapted to the threaded hole, one end of the intermediate small shaft (11) passes through the through hole (10) and is fixedly provided in the threaded hole by means of the thread, and the other end of the intermediate small shaft (11) is fixedly provided with a sensing plate (12), and the sensing plate (12) is located outside the end cover (9).
4. The new chain plate zipper machine speed measuring device according to claim 3, characterized in that: A transverse plate (13) is fixedly provided on the top of one side of the rear end of the box body (1), and a connecting plate (14) is provided on the top of the transverse plate (13). One end of the connecting plate (14) is fixedly mounted on the top of the transverse plate (13) by two bolts, and the connecting plate (14) is located above the end cover (9). A mounting plate (15) is vertically fixedly provided on the bottom of the outer end of the connecting plate (14), and the mounting plate (15) is located at the outer end of the induction plate (12).
5. The novel chain plate zipper machine speed measuring device according to claim 4, characterized in that: A pulse sensor (16) is movably provided at the lower end of the mounting plate (15), and the inner end of the pulse sensor (16) corresponds to the sensing plate (12). Limit plates (17) are fixedly provided on both sides of the central surface of the pulse sensor (16), and the two limit plates (17) are respectively located on both sides of the mounting plate (15). A signal transmission cable (18) is fixedly connected to the center of the outer end of the pulse sensor (16), and the signal transmission cable (18) is connected to the control room.