Magnetic template with magnetic display

By setting up magnetic module components and induction coils on the magnetic template, combined with the electronic control system and display screen, the problem that existing magnetic templates cannot detect magnetic adsorption force is solved, real-time detection and abnormal alarm of the magnetic template are realized, and normal use during the production process is ensured.

CN223199347UActive Publication Date: 2025-08-08JIANGSU GEFU INTELLIGENT EQUIP CO LTD +1
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Patent Information

Application Number
CN202422169695.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-08
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing magnetic templates cannot detect whether the adsorption force of different molds is up to standard on the magnetic plate, cannot detect whether the mold slides during the production process, nor can they detect whether the coil loss and magnetic adsorption force of the magnetic template change after long-term use.

Method used

A magnetic template with magnetic display is designed. By setting the magnetic module components and magnetic induction coils in the mold hole on the magnetic plate, combined with the electronic control system and the touch display screen, real-time detection and monitoring of the magnetic value and timely alarm.

Benefits of technology

Real-time detection and monitoring of magnetic adsorption forces of different molds is realized, ensuring the normal matching of the mold during the production process, timely discovering abnormalities, and ensuring the long-term and reliable use of the magnetic plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a magnetic template with magnetic display, which comprises a first magnetic template and a second magnetic template, the first magnetic template comprises a first body, a first magnetic plate and an auxiliary plate assembly, the first body is connected with the first magnetic plate, and an inner cavity for wiring is arranged between the first body and the first magnetic plate. An even number of first mold holes are formed in the end face, away from the first body, of the first magnetic plate, a first wire gap is formed between every two adjacent first mold holes, first magnetic module assemblies and first magnetic induction coils wound around the first wire gaps are arranged in the first mold holes, and the polarities of the outer ends of the adjacent first magnetic module assemblies are opposite; the end face, close to the first magnetic plate, of the first body is provided with a plurality of first wire grooves. The magnetic template can be used for detecting magnetic force under different use conditions.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic templates, in particular to a magnetic template with magnetic display. Background Art

[0002] Existing magnetic templates typically feature a yoke mounted on the template body, multiple magnetic modules arranged on the yoke, and then filled with epoxy resin. While these magnetic templates meet customer needs, they lack safety features. They cannot detect whether the adhesion of different molds to the magnetic plate meets the required force, whether molds slip during production, or whether the coils of the magnetic templates have lost strength or changed in magnetic adhesion over time. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a magnetic template with magnetic display, which can detect the magnetic force under different use conditions.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a magnetic template with magnetic display, including a first magnetic template and a second magnetic template, the first magnetic template including a first body, a first magnetic plate and an auxiliary plate assembly, the first body is connected to the first magnetic plate, an inner cavity for routing is provided between the first body and the first magnetic plate, an even number of first mold holes are provided on the end face of the first magnetic plate away from the first body, a first wire gap for routing the first magnetic induction coil is provided between adjacent first mold holes, a first magnetic module assembly is provided in the first mold hole, the polarities of the outer ends of adjacent first magnetic module assemblies are opposite, and a plurality of first wire grooves are provided on the end face of the first body close to the first magnetic plate.

[0005] The second magnetic template includes a second body and a second magnetic plate. The second body is provided with a step adapted to the second magnetic plate. The second body is connected to the step of the second magnetic plate. An inner cavity for routing is provided between the second body and the second magnetic plate. The end face of the second magnetic plate close to the second body is provided with a plurality of second wire grooves. The end face of the second magnetic plate away from the second body is provided with an even number of second mold holes. Second wire notches for routing the first magnetic induction coil are provided between adjacent second mold holes. A second magnetic module assembly is provided in the second mold hole, and the polarities of adjacent second magnetic module assemblies are opposite.

[0006] The first magnetic template and the second magnetic template are respectively connected to an electric control system, and the electric control system is connected to a touch display screen.

[0007] In one embodiment, the first magnetic module assembly and the second magnetic module assembly of the magnetic template with magnetic display both include a permanent magnetic block, a coil and a magnet, the coil is sleeved on the permanent magnetic block, and the magnet is located around the coil and the permanent magnetic block.

[0008] In one embodiment, the auxiliary plate assembly of the magnetic template with magnetic display includes a first auxiliary plate and a second auxiliary plate, and the first auxiliary plate and the second auxiliary plate are respectively installed on both sides of the first magnetic plate, and the first auxiliary plate and the second auxiliary plate are used to support and protect the first magnetic plate.

[0009] In one embodiment, the first body of the magnetic template with magnetic display and the first magnetic plate are oppositely provided with a plurality of first fixed mold holes for positioning the mold.

[0010] In one embodiment, the second magnetic plate of the magnetic template with magnetic display is provided with a plurality of second fixed mold holes for positioning the mold, and the second body and the second magnetic plate are relatively provided with a plurality of third fixed mold holes for positioning the mold.

[0011] The beneficial effects of this application are:

[0012] The present application provides a magnetic template with magnetic display. The magnetic template with magnetic display is provided with an even number of first and second mold holes on a first magnetic plate and a second magnetic plate, and a first magnetic module assembly and a second magnetic module assembly are respectively provided in the first and second mold holes. A first wire gap is provided between adjacent first mold holes, and the first wire gap is used to route the first magnetic induction coil. A second wire gap is provided between adjacent second mold holes. The second wire gap is used to route the second magnetic induction coil. The first magnetic module assembly cooperates with the first magnetic induction coil, and the second magnetic module assembly cooperates with the second magnetic induction coil. By converting the collected current into analog values and displaying the converted magnetic force values on the touch screen, the magnetic adsorption force of different molds can be collected. The control system can autonomously help the client determine the mold matching degree, that is, detect whether the mold can be normally produced with the magnetic template. It can also monitor the relative position of the mold and the magnetic plate in real time. When the mold rotates or slides, it can promptly detect anomalies and immediately alarm. During magnetization, the collected current can be converted into magnetic force values to capture in real time whether the adsorption force of a single magnetic coil meets the standard, ensuring the long-term and reliable use of the magnetic plate. This magnetic template with magnetic display uses magnetic induction coil technology to detect the magnetic force of the magnetic template under different usage conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of a magnetic template with magnetic display according to an embodiment of the present application from one perspective;

[0014] Figure 2A schematic diagram of a magnetic template with magnetic display according to an embodiment of the present application from another perspective;

[0015] Figure 3 A schematic diagram of a first die hole of a magnetic template with magnetic display according to an embodiment of the present application;

[0016] Figure 4 A schematic diagram of a first magnetic plate of a magnetic template with magnetic display according to an embodiment of the present application;

[0017] Figure 5 A schematic diagram of a second magnetic plate with a magnetic template having magnetic display according to an embodiment of the present application;

[0018] Figure 6 Schematic diagram of a first magnetic module assembly and a second magnetic module assembly of a magnetic template with magnetic display according to an embodiment of the present application;

[0019] in:

[0020] 1. First magnetic template; 2. Second magnetic template; 11. First body; 12. First magnetic plate; 13. Auxiliary plate assembly; 121. First die hole; 122. First wire notch; 124. First wire groove; 131. First auxiliary plate; 132. Second auxiliary plate; 21. Second body; 22. Second magnetic plate; 211. Step; 221. Second wire groove; 222. Second die hole; 223. Second wire notch; 100. Permanent magnet block; 101. Coil; 102. Magnet; 103. First fixed die hole; 104. Second fixed die hole; 105. Third fixed die hole. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0022] like Figure 1 and Figure 3 As shown, an embodiment of the present application provides a magnetic template with magnetic display, including a first magnetic template 1 and a second magnetic template 2, the first magnetic template 1 including a first body 11, a first magnetic plate 12 and an auxiliary plate assembly 13, the first body 11 is connected to the first magnetic plate 12, and an inner cavity for routing is provided between the first body 11 and the first magnetic plate 12, an even number of first mold holes 121 are provided on the end face of the first magnetic plate 12 away from the first body 11, and a first wire gap 122 for routing the first magnetic induction coil is provided between adjacent first mold holes 121, a first magnetic module assembly is provided in the first mold hole 121, and the polarities of the outer ends of adjacent first magnetic module assemblies are opposite, and a plurality of first wire grooves 124 are provided on the end face of the first body 11 close to the first magnetic plate 12.

[0023] like Figure 2 As shown, the second magnetic template 2 includes a second body 21 and a second magnetic plate 22, and the second body 21 is provided with a step 211 adapted to the second magnetic plate 22, the second body 21 is connected to the step 211 of the second magnetic plate 22, and an inner cavity for routing is provided between the second body 21 and the second magnetic plate 22, and the end face of the second magnetic plate 22 close to the second body 21 is provided with a plurality of second wire grooves 221, and the end face of the second magnetic plate 22 away from the second body 21 is provided with an even number of second mold holes 222, and a second wire notch 223 for routing the second magnetic induction coil is provided between adjacent second mold holes 222, and a second magnetic module assembly is provided in the second mold hole 222, and the polarity of adjacent second magnetic module assemblies is opposite.

[0024] The first magnetic template 1 and the second magnetic template 2 are respectively connected to an electric control system, and the electric control system is connected to a touch display screen.

[0025] Specifically, the first body 11 and the first magnetic plate 12 of the first magnetic template 1 are connected by screws. There is an inner cavity for the lead wire to pass through between the first body 11 and the first magnetic plate 12. The first magnetic plate 12 is provided with a plurality of first wire grooves 124 for the lead wire to pass through at one end close to the inner cavity. The setting of the first wire grooves 124 facilitates the positioning and guiding of the lead wire, which can avoid the lead wires from being entangled together and the lead wires from being exposed and damaged. An even number of first mold holes 121 are provided on the first magnetic plate 12, and a first magnetic module assembly is fixed in the first mold hole 121, and the polarities of adjacent first magnetic module assemblies are opposite. Fixing the first magnetic module assembly in the first mold hole 121 can avoid interference between adjacent magnetic forces and ensure the magnetic attraction of the first magnetic template 1. A first wire gap 122 is provided between adjacent first mold holes 121. The first magnetic induction coil on the first wire gap 122 cooperates with the first magnetic module assembly, so that the first magnetic template 1 generates magnetoelectricity under the control of the control system, captures instantaneous current, and detects the adsorption force on the mold. When the mold is displaced and an alarm operation is performed, a wire is wound on the first wire gap 122 to detect the saturation of the magnetic flux.

[0026] The second body 21 and the second magnetic plate 22 of the second magnetic template 2 are connected by screws. There is an inner cavity for the lead wire to pass through between the second body 21 and the second magnetic plate 22. A plurality of second wire grooves 221 for the lead wire to pass through are provided at one end of the second magnetic plate 22 close to the inner cavity. The provision of the second wire grooves 221 facilitates the positioning and guiding of the lead wire, which can avoid the lead wires from being entangled together and the lead wires from being exposed and damaged. An even number of second mold holes 222 are provided on the first magnetic plate 12, and a second magnetic module assembly is fixed in the second mold hole 222, and the polarities of adjacent second magnetic module assemblies are opposite. Fixing the second magnetic module assembly in the second mold hole 222 can avoid interference between adjacent magnetic forces and ensure the magnetic attraction of the second magnetic template 2. A second wire gap 223 is provided between adjacent second mold holes 222. The second magnetic induction coil on the second wire gap 223 cooperates with the second magnetic module assembly, so that the second magnetic template 2 generates magnetoelectricity under the control of the control system, captures instantaneous current, and detects the adsorption force on the mold. When the mold is displaced and an alarm operation is performed, a wire is wound on the second wire gap 223 to detect the saturation of the magnetic flux.

[0027] The above-mentioned magnetic template with magnetic display uses the first induction coil and the second magnetic induction coil technology to convert the collected current into analog quantities, and displays the converted magnetic value on the touch screen, realizing the collection of the magnetic adsorption force of different molds. The control system can independently help the client complete the judgment of the mold matching degree, that is, detect whether the mold can be normally produced with the magnetic template. It can also monitor the relative position of the mold and the magnetic plate in real time. When the mold rotates or slides, it can promptly detect abnormalities and immediately alarm; during magnetization, the collected current can be converted into a magnetic value to capture in real time whether the adsorption force of a single magnetic circle meets the standard, ensuring the long-term and reliable use of the magnetic plate. The magnetic template with magnetic display uses magnetic induction coil technology to detect the magnetic force of the magnetic template under different usage conditions.

[0028] like Figure 6 As shown, in one embodiment, the first magnetic module assembly and the second magnetic module assembly of the magnetic template with magnetic display both include a permanent magnet block 100, a coil 101 and a magnet 102, the coil 101 is sleeved on the permanent magnet block 100, and the magnet 102 is located around the coil 101 and the permanent magnet block 100.

[0029] Specifically, the permanent magnet block 100 is fixed in the first die hole 121 or the second die hole 222 by screws, the coil 101 is sleeved on the permanent magnet block 100, and the magnet 102 is arranged around the permanent magnet block 100 and the coil 101 and is located in the first die hole 121 or the second die hole 222. When the coil 101 is energized, the permanent magnet block 100 and the magnet 102 generate magnetic force to ensure the stability of the magnetic field. When the current or voltage is greater, the magnetic force generated is greater, and conversely, the magnetic force becomes smaller. The permanent magnet block 100 ensures the stability of the magnetic field, maintains constant magnetism after magnetization, and ensures that the magnetic force is cleared cleanly after demagnetization to prevent residual magnetism. This arrangement facilitates ensuring the magnetic attraction of the first magnetic template 1 and the second magnetic module.

[0030] like Figure 1 As shown, in one embodiment, the auxiliary plate assembly 13 of the magnetic template with magnetic display includes a first auxiliary plate 131 and a second auxiliary plate 132, and the first auxiliary plate 131 and the second auxiliary plate 132 are respectively installed on both sides of the first magnetic plate 12, and the first auxiliary plate 131 and the second auxiliary plate 132 are used to support and protect the first magnetic plate 12.

[0031] like Figure 4 As shown in one embodiment, the first body 11 and the first magnetic plate 12 of the magnetic mold with magnetic display are oppositely provided with a plurality of first fixed mold holes 103 for positioning the mold. Two first fixed mold holes 103 are oppositely provided on the first body 11 and the first magnetic plate 12. The provision of the first fixed mold holes 103 facilitates the positioning of the movable mold.

[0032] like Figure 5 As shown, in one embodiment, the second magnetic plate 22 of the magnetic template with magnetic display is provided with a plurality of second fixed mold holes 104 for positioning the mold, and the second body 21 and the second magnetic plate 22 are provided with a plurality of third fixed mold holes 105 for positioning the mold. One second fixed mold hole 104 is provided on the second magnetic plate 22, and multiple third fixed mold holes 105 are provided on the second body 21 and the second magnetic plate 22. This arrangement facilitates positioning of the fixed mold.

[0033] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A magnetic template with magnetic display, characterized in that: The invention comprises a first magnetic template (1) and a second magnetic template (2), wherein the first magnetic template (1) comprises a first body (11), a first magnetic plate (12) and an auxiliary plate assembly (13), the first body (11) is connected to the first magnetic plate (12), an inner cavity for routing is provided between the first body (11) and the first magnetic plate (12), an even number of first die holes (121) are provided on the end face of the first magnetic plate (12) away from the first body (11), a first wire notch (122) for routing the first magnetic induction coil is provided between adjacent first die holes (121), a first magnetic module assembly is provided in the first die hole (121), the polarities of the outer ends of adjacent first magnetic module assemblies are opposite, and a plurality of first wire grooves (124) are provided on the end face of the first body (11) close to the first magnetic plate (12); The second magnetic template (2) comprises a second body (21) and a second magnetic plate (22); a step (211) adapted to the second magnetic plate (22) is provided on the second body (21); the second body (21) is connected to the step (211) of the second magnetic plate (22); an inner cavity for routing is provided between the second body (21) and the second magnetic plate (22); a plurality of second wire grooves (221) are provided on the end face of the second magnetic plate (22) close to the second body (21); an even number of second die holes (222) are provided on the end face of the second magnetic plate (22) away from the second body (21); a second wire notch (223) for routing the second magnetic induction coil is provided between adjacent second die holes (222); a second magnetic module assembly is provided in the second die hole (222); and the polarities of adjacent second magnetic module assemblies are opposite; The first magnetic template (1) and the second magnetic template (2) are respectively connected to an electric control system, and the electric control system is connected to a touch display screen.

2. The magnetic template with magnetic display according to claim 1, characterized in that: The first magnetic module assembly and the second magnetic module assembly both comprise a permanent magnet block (100), a coil (101) and a magnet (102); the coil (101) is sleeved on the permanent magnet block (100), and the magnet (102) is located around the coil (101) and the permanent magnet block (100).

3. The magnetic template with magnetic display according to claim 1, characterized in that: The auxiliary plate assembly (13) comprises a first auxiliary plate (131) and a second auxiliary plate (132), wherein the first auxiliary plate (131) and the second auxiliary plate (132) are respectively mounted on both sides of the first magnetic plate (12), and the first auxiliary plate (131) and the second auxiliary plate (132) are used to support and protect the first magnetic plate (12).

4. The magnetic template with magnetic display according to claim 1, characterized in that: The first body (11) and the first magnetic plate (12) are relatively provided with a plurality of first fixed mold holes (103) for positioning the mold.

5. The magnetic template with magnetic display according to claim 1, characterized in that: The second magnetic plate (22) is provided with a plurality of second fixed mold holes (104) for positioning the mold, and the second body (21) and the second magnetic plate (22) are relatively provided with a plurality of third fixed mold holes (105) for positioning the mold.