Tool caching and conveying device and tool circulation line
By designing the tooling cache and conveying device, and using the coordinated movement of the cache rack and the elevator, the problem of low transport efficiency of the laminate frame is solved, the automatic conveying of the tooling is realized, the production efficiency is improved, and the production capacity needs are met.
Patent Information
- Application Number
- CN202422605005.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the prior art, the laminate frames returning from the laminate above the laminate one by one are less efficient and difficult to meet the growing production capacity demand.
A tool-mounted cache conveying device is designed, including a cache rack and a lift. The cache rack is driven to reciprocate between the tool-mounted feeding station and the tool-mounted conveying mechanism through the lifting station to realize the automatic conveying of the tool-mounted feeding station. The buffer rack is raised to the tool-mounted feeding station and stacked the tool-mounted conveying mechanism, and transport the tool-mounted to the tool-mounted feeding station.
It realizes the automated conveying of tooling, saves manpower, improves efficiency, and meets the growing production capacity demand.
Smart Images
Figure CN223225137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a tooling buffer conveying device and a tooling circulation line. Background Art
[0002] One of the processes in the manufacturing process of photovoltaic modules is the lamination process. During lamination, a lamination frame is generally placed on the periphery of the photovoltaic module. The outline of the hollow notch in the middle of the lamination frame is similar to the outline of the photovoltaic module. Through the setting of the lamination frame, on the one hand, during lamination, the height of the lamination mechanism's downward pressure is limited to prevent the glass from being crushed and bursting, thereby protecting the photovoltaic module; on the other hand, through the restriction of the hollow opening in the inner circle of the lamination frame, the four sides of the double-layer glass in the photovoltaic module can be limited to prevent the double glass from being dislocated during the lamination process.
[0003] After lamination is completed, the lamination frames need to be dismantled and transported back to the installation site for recycling. Existing technology generally installs a lamination frame return conveyor line above the laminator to achieve the return of the lamination frames. The lamination frames returned from the laminator are transported one by one to the ground. This one-by-one transport leads to low efficiency and is difficult to meet the growing production capacity demand. Utility Model Content
[0004] The purpose of the utility model is to provide a tooling buffer conveying device and a tooling circulation line to solve the technical problem in the prior art of transferring the laminating frames returning from the top of the laminating machine to the ground one by one, resulting in low efficiency and difficulty in meeting the growing production capacity demand.
[0005] In a first aspect, the utility model provides a tooling cache conveying device for a tooling circulation line, wherein the tooling circulation line includes a tooling unloading station and a tooling loading station, and the tooling unloading station is higher than the tooling loading station, and the tooling cache conveying device includes: a tooling cache mechanism and a tooling conveying mechanism;
[0006] The tooling cache mechanism is arranged below the tooling unloading station, and the tooling conveying mechanism is arranged between the tooling cache mechanism and the tooling loading station;
[0007] The tooling cache mechanism includes a cache rack and an elevator. The cache rack is connected to the elevator. The cache rack is used to stack tooling. The elevator is used to drive the cache rack to reciprocate between the tooling unloading station and the tooling conveying mechanism to convey the tooling at the tooling unloading station to the tooling conveying mechanism. The tooling conveying mechanism is used to convey the tooling on the cache rack to the tooling loading station.
[0008] In an optional embodiment, the cache rack includes a surrounding frame and a base frame, the surrounding frame is arranged on the base frame, and a tool stacking space is formed in the surrounding frame;
[0009] The base frame is connected to the elevator.
[0010] In an optional embodiment, the enclosure includes side guards and a bottom guard;
[0011] The side guards are arranged at intervals along the circumference of the chassis, and the bottom guard is arranged on the inner side of the side guards;
[0012] The tooling stacking space is formed between the side stop and the bottom stop.
[0013] In an optional embodiment, it further includes a tooling stacking space adjustment slide;
[0014] The base frame is square in shape, and the side guards on each side of the base frame are slidably connected to the base frame through the tooling stacking space adjustment slide, and the tooling stacking space adjustment slide is used to drive the side guards on opposite sides of the base frame to move closer to or away from each other.
[0015] In an optional embodiment, it further includes a tooling stacking space adjustment rack and a tooling stacking space adjustment motor;
[0016] The tooling stacking space adjustment rack is arranged on the base frame, the tooling stacking space adjustment motor is arranged on the side block, and the output end of the tooling stacking space adjustment motor is meshed with the tooling stacking space adjustment rack through a gear.
[0017] In an optional embodiment, the tooling transport mechanism includes a transport vehicle and a ground rail;
[0018] The transport vehicle includes a fence and a chassis, wherein the fence is arranged on the chassis, and a tool stacking space is formed in the fence;
[0019] The two ends of the floor rail are respectively located below the base frame and at the tool loading station;
[0020] The chassis is arranged on the ground rail, and the chassis can reciprocate along the ground rail between the bottom of the base frame and the tool loading station. When the chassis is located below the base frame, the enclosure can enter the tool stacking space to transfer the tooling in the tool stacking space to the tool stacking space.
[0021] In an optional embodiment, an anti-collision strip is provided on the inner side of the frame.
[0022] In an optional embodiment, the elevator is a chain guide elevator.
[0023] In an optional embodiment, the chain guide elevator is provided with an anti-fall telescopic block, and the anti-fall telescopic block is used to support the bottom of the cache rack.
[0024] In a second aspect, the present invention provides a tooling circulation line, comprising the tooling buffer conveying device described in any one of the aforementioned embodiments.
[0025] Compared with the existing technology, the tooling buffer conveying device and tooling circulation line provided by the utility model have the following technical advantages:
[0026] The tooling cache and conveying device provided by the present invention is used for a tooling circulation line, which includes a tooling unloading station and a tooling loading station, and the tooling unloading station is higher than the tooling loading station, and the tooling cache and conveying device includes: a tooling cache mechanism and a tooling conveying mechanism; the tooling cache mechanism is arranged below the tooling unloading station, and the tooling conveying mechanism is arranged between the tooling cache mechanism and the tooling loading station; the tooling cache mechanism includes a cache rack and an elevator, the cache rack is connected to the elevator, the cache rack is used to stack tooling, and the elevator is used to drive the cache rack to reciprocate between the tooling unloading station and the tooling conveying mechanism to convey the tooling at the tooling unloading station to the tooling conveying mechanism, and the tooling conveying mechanism is used to convey the tooling on the cache rack to the tooling loading station.
[0027] The cache rack is driven up and down by the elevator. When the elevator drives the cache rack up to the tooling unloading station, the tooling at the tooling unloading station is stacked and cached on the cache rack. When a certain amount is cached, the elevator drives the cache rack down to the tooling conveying mechanism and conveys the tooling to the tooling conveying mechanism. The conveying mechanism conveys the tooling to the tooling loading station, thereby automatically conveying the tooling from the tooling unloading station to the tooling loading station, saving manpower, improving efficiency, and meeting the growing production capacity needs.
[0028] The tooling circulation line provided by the present invention includes the above-mentioned tooling cache conveying device. Therefore, the technical advantages and effects achieved by it include the technical advantages and effects achieved by the above-mentioned tooling cache conveying device, which will not be elaborated here.
[0029] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0031] Figure 1 A schematic structural diagram of a tooling buffer conveying device provided in an embodiment of the present utility model;
[0032] Figure 2 A schematic diagram of the cache rack structure provided by an embodiment of the present utility model;
[0033] Figure 3 This is a schematic structural diagram of the tooling conveying mechanism provided in an embodiment of the utility model.
[0034] Icons: 1- tooling cache mechanism; 2- tooling conveying mechanism; 3- cache rack; 4- chain guide elevator; 5- base frame; 6- side stop; 7- bottom stop; 8- tooling stacking space adjustment slide; 9- tooling stacking space adjustment rack; 10- tooling stacking space adjustment motor; 11- transport vehicle; 12- ground rail; 13- fence; 14- chassis; 15- anti-fall telescopic block. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0037] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0038] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0039] The present invention will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.
[0040] Specific structure such as Figures 1 to 3 shown.
[0041] The present embodiment provides a tooling cache and conveying device for a tooling circulation line, which includes a tooling unloading station and a tooling loading station, and the tooling unloading station is higher than the tooling loading station, and the tooling cache and conveying device includes: a tooling cache mechanism 1 and a tooling conveying mechanism 2; the tooling cache mechanism 1 is arranged below the tooling unloading station, and the tooling conveying mechanism 2 is arranged between the tooling cache mechanism 1 and the tooling loading station; the tooling cache mechanism 1 includes a cache rack 3 and an elevator, the cache rack 3 is connected to the elevator, the cache rack 3 is used to stack tooling, and the elevator is used to drive the cache rack 3 to reciprocate between the tooling unloading station and the tooling conveying mechanism 2 to convey the tooling at the tooling unloading station to the tooling conveying mechanism 2, and the tooling conveying mechanism 2 is used to convey the tooling on the cache rack 3 to the tooling loading station.
[0042] In this embodiment, the cache rack 3 is driven to rise and fall by the elevator. When the elevator drives the cache rack 3 to rise to the tooling unloading station, the tooling at the tooling unloading station is stacked and cached on the cache rack 3. When a certain amount is cached, the elevator drives the cache rack 3 down to the tooling conveying mechanism 2, and conveys the tooling to the tooling conveying mechanism 2. The conveying mechanism conveys the tooling to the tooling loading station, thereby automatically conveying the tooling from the tooling unloading station to the tooling loading station, saving manpower, improving efficiency, and meeting the growing production capacity demand.
[0043] In an optional technical solution of this embodiment, the cache rack 3 includes a surrounding frame and a base frame 5. The surrounding frame is mounted on the base frame 5, and a tool stacking space is formed in the surrounding frame. The base frame 5 is connected to the elevator. By forming a tool stacking space in the surrounding frame, the tool is stacked in the stacking space to prevent it from falling or tipping over.
[0044] In the optional technical solution of this embodiment, the enclosure includes side blocks 6 and bottom blocks 7. The side blocks 6 are arranged at intervals along the circumference of the base frame 5, and the bottom blocks 7 are arranged on the inner side of the side blocks 6. A tooling stacking space is formed between the side blocks 6 and the bottom blocks 7.
[0045] In this embodiment, the bottom block 7 is hollowed out to reduce weight, and the edge of the tooling is placed on the bottom block 7, which supports the tooling. The overall structure of the enclosure is simple, and it not only prevents the tooling from falling and tipping over, but also supports the tooling.
[0046] The optional technical solution of this embodiment also includes a tooling stacking space adjustment slide 8; the base frame 5 is square, and the side stops 6 on each side of the base frame 5 are slidably connected to the base frame 5 through the tooling stacking space adjustment slide 8, and the tooling stacking space adjustment slide 8 is used to drive the side stops 6 on the opposite sides of the base frame 5 to move closer to or away from each other.
[0047] In this embodiment, the shape of the tooling stacking space matches the shape of the tooling, that is, a square. The side guards 6 on each side of the base frame 5 can slide through the tooling stacking space adjustment slide 8, which not only allows the size of the tooling stacking space to be adjusted to accommodate tooling of different sizes and improve applicability, but also allows the tooling to be dropped by moving the side guards 6 outward on each side, facilitating tooling unloading.
[0048] The optional technical solution of this embodiment also includes a tool stacking space adjustment rack 9 and a tool stacking space adjustment motor 10; the tool stacking space adjustment rack 9 is mounted on the base frame 5, and the tool stacking space adjustment motor 10 is mounted on the side guard 6. The output end of the tool stacking space adjustment motor 10 meshes with the tool stacking space adjustment rack 9 via a gear. The tool stacking space adjustment rack 9 and the tool stacking space adjustment motor 10 cooperate to adjust the position of the side guard 6, providing a strong driving force, ensuring the stability of the tooling movement on the bottom guard 7, thereby ensuring the stability of the tooling unloading and facilitating the unloading of the tooling.
[0049] In the optional technical solution of this embodiment, the tooling conveying mechanism 2 includes a transport vehicle 11 and a ground rail 12; the transport vehicle 11 includes a fence 13 and a chassis 14, the fence 13 is arranged on the chassis 14, and a tooling stacking space is formed in the fence 13; the two ends of the ground rail 12 are respectively located below the base frame 5 and the tooling loading station; the chassis 14 is arranged on the ground rail 12, and the chassis 14 can reciprocate along the ground rail 12 between the bottom of the base frame 5 and the tooling loading station. When the chassis 14 is located below the base frame 5, the fence can enter the tooling stacking space to transfer the tooling in the tooling stacking space to the tooling stacking space.
[0050] In this embodiment, the transport vehicle 11 reciprocates along the ground rail 12 between the bottom of the tooling unloading station and the tooling loading station, and when the chassis 14 is located below the base frame 5, the enclosure can enter the tooling stacking space and move outward through the side block 6 to unload the tooling into the tooling stacking space to prevent it from falling outside the transport vehicle 11 during unloading. The transport vehicle 11 can transport the tooling on the cache rack 3 to the bottom and continue to transport it to the tooling loading station, saving manpower, improving efficiency, and meeting the growing production capacity demand. At the same time, a tooling stacking space is formed in the fence 13, and the tooling is stacked in the stacking space to prevent it from falling or tipping over.
[0051] This embodiment is not limited thereto, and the tooling conveying mechanism 2 may also be a conveying line, as long as the requirements are met.
[0052] In an optional technical solution of this embodiment, an anti-collision strip is provided on the inner side of the enclosure to avoid damage to the tooling.
[0053] In the optional technical solution of this embodiment, the elevator is a chain guide elevator 4. The lifting is stable, but it is not limited to this, and can also be a hydraulic elevator or other elevators, as long as it meets the needs.
[0054] In an optional technical solution of this embodiment, the chain guide elevator 4 is equipped with an anti-fall telescopic block 15, which is used to support the bottom of the buffer rack 3. When the elevator drives the buffer rack 3 up to the tooling unloading station, the anti-fall telescopic block 15 extends to support the buffer rack 3 to prevent it from falling and ensure the stability of the buffer rack 3.
[0055] Furthermore, the anti-fall telescopic block 15 is covered with a cover to effectively protect the anti-fall telescopic block 15 .
[0056] This embodiment provides a tooling circulation line, including the above-mentioned tooling cache conveying device. Therefore, the technical advantages and effects achieved by the tooling circulation line include the technical advantages and effects achieved by the above-mentioned tooling cache conveying device, which will not be repeated here.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tooling buffer conveying device for a tooling circulation line, wherein the tooling circulation line comprises a tooling unloading station and a tooling loading station, wherein the tooling unloading station is higher than the tooling loading station, and is characterized in that: The tooling cache conveying device comprises: a tooling cache mechanism (1) and a tooling conveying mechanism (2); The tooling cache mechanism (1) is arranged below the tooling unloading station, and the tooling conveying mechanism (2) is arranged between the tooling cache mechanism (1) and the tooling loading station; The tooling cache mechanism (1) includes a cache rack (3) and an elevator. The cache rack (3) is connected to the elevator. The cache rack (3) is used to stack tooling. The elevator is used to drive the cache rack (3) to reciprocate between the tooling unloading station and the tooling conveying mechanism (2) to convey the tooling at the tooling unloading station to the tooling conveying mechanism (2). The tooling conveying mechanism (2) is used to convey the tooling on the cache rack (3) to the tooling loading station.
2. The tooling buffer conveying device according to claim 1, characterized in that: The cache rack (3) comprises a surrounding frame and a bottom frame (5), the surrounding frame is arranged on the bottom frame (5), and a tool stacking space is formed in the surrounding frame; The base frame (5) is connected to the elevator.
3. The tooling buffer conveying device according to claim 2, characterized in that: The enclosure frame includes side blocks (6) and a bottom block (7); The side guards (6) are arranged at intervals along the circumference of the base frame (5), and the bottom guard (7) is arranged on the inner side of the side guard (6); The tooling stacking space is formed between the side block (6) and the bottom block (7).
4. The tooling buffer conveying device according to claim 3, characterized in that: It also includes a tooling stacking space adjustment slide (8); The base frame (5) is square in shape, and the side blocks (6) on each side of the base frame (5) are slidably connected to the base frame (5) through the tooling stacking space adjustment slide (8), and the tooling stacking space adjustment slide (8) is used to drive the side blocks (6) on opposite sides of the base frame (5) to move closer to or farther away from each other.
5. The tooling buffer conveying device according to claim 4, characterized in that: It also includes a tooling stacking space adjustment rack (9) and a tooling stacking space adjustment motor (10); The tooling stacking space adjustment rack (9) is arranged on the base frame (5), the tooling stacking space adjustment motor (10) is arranged on the side block (6), and the output end of the tooling stacking space adjustment motor (10) is meshed with the tooling stacking space adjustment rack (9) through a gear.
6. The tooling buffer conveying device according to claim 4, characterized in that: The tooling conveying mechanism (2) comprises a transport vehicle (11) and a ground rail (12); The transport vehicle (11) comprises a fence (13) and a chassis (14), wherein the fence (13) is arranged on the chassis (14), and a tool stacking space is formed in the fence (13); The two ends of the ground rail (12) are respectively located below the base frame (5) and the tool loading station; The chassis (14) is arranged on the ground rail (12), and the chassis (14) can reciprocate along the ground rail (12) between the bottom of the base frame (5) and the tool loading station. When the chassis (14) is located below the base frame (5), the surrounding frame can enter the tool stacking space to transfer the tooling in the tool stacking space to the tool stacking space.
7. The tooling buffer conveying device according to claim 2, characterized in that: An anti-collision strip is provided on the inner side of the enclosure.
8. The tooling buffer conveying device according to any one of claims 1 to 7, characterized in that: The elevator is a chain guide rail elevator (4).
9. The tooling buffer conveying device according to claim 8, characterized in that: The chain guide rail elevator (4) is provided with an anti-fall telescopic block (15), and the anti-fall telescopic block (15) is used to support the bottom of the cache rack (3).
10. A tooling circulation line, characterized in that: It includes the tooling cache conveying device described in any one of claims 1-9.