Cutting and film covering device for box-type house
By introducing a deviation sensor and an automatic deviation correction structure into the coating equipment, the problem of film offset is solved, and the flat coverage of the cabinet surface is achieved, and the accuracy and stability of the coating equipment are improved.
Patent Information
- Application Number
- CN202422606850.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-28
AI Technical Summary
After the existing coating equipment is running for a long time, the film is easily deviated, and the deviation correction mechanism cannot be accurately corrected due to the influence of the transmission mechanism, resulting in uneven coverage of the film on the surface of the box.
The deviation sensor is used to combine electric push rods, side discs and pull rods, push blocks, fixing rods, and offset correction blocks to monitor and automatically correct film offsets in real time, and accurately cover the film through expansion and shrinkage of the correction blocks.
The film is smoothly covered on the surface of the box, avoiding the deviation problems caused by wear and tension changes in the transmission mechanism, and ensuring the accuracy and stability of the coating process.
Smart Images

Figure CN223238070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film laminating equipment, in particular to a cutting and laminating device for box-type houses. Background Art
[0002] The container house adopts modular design and factory production. The container is the basic unit. Through different combinations in horizontal and vertical directions, a spacious usable space is formed. The container unit is welded from special steel and connected by bolts. After the container unit is processed, it needs to be covered with a protective film on one side to prevent contact damage to the outer surface of the container during transportation or installation.
[0003] When laminating a box, most people use the laminating equipment during transportation. When laminating a box, the existing laminating equipment conveys the box at a uniform speed through the conveying mechanism in the laminating equipment, and covers or adheres the film to the outer surface of the box through the laminating mechanism. Since the laminating mechanism is a multi-conveyor roller mechanism, when the film is conveyed and covered on the box, after a long period of operation, key components of the laminating machine such as the laminating roller and the guide wheel may be worn. Such wear will cause uneven force on the film during transmission, and in the laminating process, the tension of the laminating material may change due to aging of the transmission belt, failure of the tensioner, etc. The above situations will cause the film to be easily offset during transmission, and the laminating roller of the existing laminating mechanism needs to be connected to the external transmission mechanism. Therefore, it affects the installation of the existing correction mechanism, and thus it is impossible to achieve accurate correction of the film by the laminating roller. Utility Model Content
[0004] The purpose of the utility model is to provide a cutting and laminating device for box-type houses, which continuously monitors the edge of the film through a deviation sensor, and cooperates with electric push rods, side plates and pull rods, push blocks, fixed rods, correction blocks and other structures to realize automatic deviation correction of the film on the outside of the laminating roller, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A cutting and laminating device for a box-type house comprises a hood, a conveying mechanism is fixedly installed on the bottom of the hood, a reeling mechanism is fixedly installed on the upper position of one side of the hood, and the conveying mechanism and the reeling mechanism are electrically connected to an external main controller through connecting lines, and a laminating mechanism is also provided in the hood above the conveying mechanism, and the laminating mechanism comprises two side frames and a laminating roller, the two side frames are fixedly installed on one side of the hood, a plurality of correcting blocks are movably installed on the outside of the laminating roller, push blocks are movably installed on both sides of the laminating roller, a first rotating shaft is fixedly installed on both sides of the laminating roller, and the laminating roller is movably installed between the two side frames through the first rotating shafts on both sides, and an electric push rod and a deviation sensor are fixedly installed on the top of the two side frames, and the electric push rod and the deviation sensor are electrically connected to an external main controller through connecting lines.
[0007] Preferably, an auxiliary motor is fixedly installed in the hood located below the conveying mechanism, and the auxiliary motor is electrically connected to the external main controller through a connecting line. A reducer is fixedly installed on the top of the auxiliary motor, and the output ends on both sides of the reducer are respectively fixedly installed with first synchronous wheels.
[0008] Preferably, a first bracket is fixedly installed on the top of the side frame, a second bracket is also fixedly installed on the top of the first bracket, and the electric push rod is fixedly installed on one side of the first bracket, and the deviation sensor is fixedly installed on the bottom of the second bracket. Through the setting of the deviation sensor, the conveyed film can be positioned and detected, thereby monitoring the deviation of the film conveying in real time.
[0009] Preferably, four first mounting grooves are provided on both sides of the coating roller, a slot is provided on the inner side of the first mounting groove, a socket is provided in the first rotating shaft, and one side of the first rotating shaft passes through the corresponding side frame and extends to one side of the side frame and is fixedly installed with a second synchronous wheel, and the second synchronous wheel is connected to the corresponding first bracket through a synchronous belt.
[0010] Preferably, a second rotating shaft is fixedly installed on both sides of the correction block, a fixing rod is fixedly installed on one side of the correction block relative to the axial direction of the coating roller, a second mounting groove is provided on the side of the fixing rod away from the correction block, a rotating block is provided in the second mounting groove, a third rotating shaft is fixedly installed on both sides of the rotating block, a sliding groove is also provided on the outside of the rotating block, the rotating block is rotatably installed in the second mounting groove through the third rotating shaft, and the correction block is rotatably installed in the corresponding first mounting groove through the second rotating shaft, and one side of the slot passes through the corresponding slot and extends into the coating roller.
[0011] Preferably, the push block has a truncated cone structure, four guide rails are fixedly installed on the outer side of the push block, and a pull rod is fixedly installed at the center position of one side of the push block.
[0012] Preferably, the four guide rails on the outside of the push block are respectively inserted into the sliding grooves on the outside of the corresponding rotating blocks, and one side of the pull rod extends through the socket to one side of the second synchronous wheel and is fixedly installed with a side plate.
[0013] Preferably, the pull rod between the push block and one side of the coating roller is provided with a compression spring, and the deviation sensor monitors the edge of the film, so that it can cooperate with the electric push rod to push the side plate, and then the side plate cooperates with the pull rod and the push block to push multiple slots, so that the four correction blocks of one of the coating rollers expand outward synchronously to correct the deviation of the film.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The utility model describes a cutting and laminating device for a box-type house, wherein a plurality of correction blocks are movably installed on both sides of the laminating roller, and a fixing rod is fixedly installed on one side of the correction block, and the fixing rod is movably connected with the push block through a rotating block, so that the film can be corrected without loss in cooperation with the pull rod, the side plate, the electric push rod and the deviation sensor, without affecting the laminating roller in covering the film evenly on the outer surface of the box. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 This is a perspective view of the main structure of the utility model;
[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0019] Figure 4 This is a schematic structural diagram of the laminating mechanism of the present utility model;
[0020] Figure 5 This is a schematic diagram of the partial structure of the laminating roller of the present invention;
[0021] Figure 6 This is a schematic diagram of the connection structure between the correction block and the push block of the utility model.
[0022] In the figure: 1. Machine cover; 2. Conveying mechanism; 3. Auxiliary motor; 4. Reducer; 5. First synchronous wheel; 6. Unwinding mechanism; 7. Laminating mechanism; 8. Side frame; 9. Laminating roller; 10. Correction block; 11. First rotating shaft; 12. Push block; 13. Electric push rod; 14. Deviation sensor; 15. First bracket; 16. Second bracket; 17. First mounting slot; 18. Slot; 19. Second rotating shaft; 20. Second mounting slot; 21. Rotating block; 22. Third rotating shaft; 23. Slide; 24. Guide rail; 25. Side plate; 26. Socket; 27. Second synchronous wheel; 28. Fixing rod; 29. Pull rod. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] Example 1:
[0025] like Figures 1-6 As shown, the utility model provides a cutting and laminating device for a box-type house, including a hood 1, a conveying mechanism 2 is fixedly installed at the bottom of the hood 1, a reeling mechanism 6 is fixedly installed at the upper position of one side of the hood 1, and the conveying mechanism 2 and the reeling mechanism 6 are respectively electrically connected to the main controller on the outside through connecting lines, and a laminating mechanism 7 is also provided in the hood 1 above the conveying mechanism 2, the laminating mechanism 7 includes two side frames 8 and a laminating roller 9, the two side frames 8 are respectively fixedly installed on one side of the hood 1, a plurality of correcting blocks 10 are movably installed on the outside of the laminating roller 9, and push blocks 12 are movably installed on both sides of the laminating roller 9, and a first rotating shaft 11 is fixedly installed on both sides of the laminating roller 9, and the laminating roller 9 is movably installed between the two side frames 8 through the first rotating shaft 11 on both sides, and an electric push rod 13 and a deviation sensor 14 are respectively fixedly installed on the top of the two side frames 8, and the electric push rod 13 and the deviation sensor 14 are respectively electrically connected to the external main controller through connecting lines.
[0026] An auxiliary motor 3 is also fixedly installed in the hood 1 located below the conveying mechanism 2. The auxiliary motor 3 is electrically connected to an external main controller through a connecting line. A reducer 4 is fixedly installed on the top of the auxiliary motor 3. First synchronous wheels 5 are fixedly installed on the output ends on both sides of the reducer 4. A first bracket 15 is fixedly installed on the top of the side frame 8. A second bracket 16 is also fixedly installed on the top of the first bracket 15. The electric push rod 13 is fixedly installed on one side of the first bracket 15. A deviation sensor 14 is fixedly installed at the bottom of the second bracket 16. The setting of the deviation sensor 14 can detect the positioning of the conveyed film, thereby monitoring the deviation of the film conveyance in real time.
[0027] Example 2:
[0028] like Figure 3-Figure 6As shown, four first mounting grooves 17 are provided on both sides of the coating roller 9, a slot 18 is provided on the inner side of the first mounting groove 17, a socket 26 is provided in the first rotating shaft 11, and one side of the first rotating shaft 11 passes through the corresponding side frame 8 and extends to one side of the side frame 8 and is fixedly installed with a second synchronous wheel 27, and the second synchronous wheel 27 is transmission-connected to the corresponding first bracket 15 through a synchronous belt, and a second rotating shaft 19 is fixedly installed on both sides of the correcting block 10, and a fixing rod 28 is fixedly installed on one side of the correcting block 10 relative to the axial direction of the coating roller 9, and a second mounting groove 20 is provided on the side of the fixing rod 28 away from the correcting block 10, and a rotating block 21 is provided in the second mounting groove 20, and a third rotating shaft 22 is fixedly installed on both sides of the rotating block 21, and a sliding groove 23 is also provided on the outer side of the rotating block 21. The rotating block 21 is rotatably installed in the second mounting groove 20 through the third rotating shaft 22, and the correcting block 10 is rotated through the second rotating shaft 19 It is dynamically installed in the corresponding first installation groove 17, and one side of the slot 18 passes through the corresponding slot 18 and extends into the coating roller 9. The push block 12 is a truncated cone structure. Four guide rails 24 are fixedly installed on the outside of the push block 12, and a pull rod 29 is fixedly installed at the center position of one side of the push block 12. The four guide rails 24 on the outside of the push block 12 are respectively inserted and installed in the slide groove 23 on the outside of the corresponding rotating block 21, and one side of the pull rod 29 passes through the socket 26 and extends to the side of the second synchronous wheel 27 and is fixedly installed with a side plate 25. The pull rod 29 between the push block 12 and the inner side of the coating roller 9 is equipped with a compression spring. The deviation sensor 14 monitors the edge of the film, so that it can cooperate with the electric push rod 13 to push the side plate 25, and then the side plate 25 cooperates with the pull rod 29 and the push block 12 to push multiple slots 18, so that the four correction blocks 10 of one of the coating rollers 9 expand outward synchronously to correct the film.
[0029] It should be noted that the present invention is a cutting and laminating device for box-type houses. When the reducer 4 is driven by the auxiliary motor 3, and the output ends on both sides of the reducer 4 respectively drive the two second synchronous wheels 27 to rotate through the first synchronous wheel 5 and the synchronous belt, the second synchronous wheel 27 drives the first rotating shaft 11 to rotate, so that the laminating roller 9 separates the film from the release paper or release film, so that the film is covered on the surface of the box. When one of the deviation sensors 14 detects that the film is offset, the deviation sensor 14 transmits the offset information to the external main controller, so that the external main controller starts the electric push rod 13 on the offset side of the film, so that the output end of the electric push rod 13 pushes out a certain process, so that the output end of the electric push rod 13 pushes the corresponding first bracket 15 to one side, so that the side plate 25 pulls the corresponding pull rod 29 to one side. When the film is automatically corrected, the pull rod 29 is used to pull the push block 12 on one side to one side of the coating roller 9. Then, the push block 12 slides in the corresponding slide groove 23 on the outside of the rotating block 21 through the four external guide rails 24 and pushes the fixed rod 28 to one side, so that the fixed rod 28 drives the correction block 10 to rotate in the first mounting groove 17 with the two second rotating shafts 19 as the axis, so that the four correction blocks 10 on one side of the coating roller 9 expand outward synchronously, and then the inclined surface formed by the four correction blocks 10 is used to gradually guide the conveyed film to the other side, so as to complete the automatic correction of the film. When the correction is completed, the output end of the electric push rod 13 is retracted, and the compression spring on the outside of the pull rod 29 is used to push the push block 12 back to reset, thereby cooperating with the pull rod 29 to reset the correction block 10, and the push block 12 can simultaneously pull the side plate 25 to one side through the pull rod 29 to reset it.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A cutting and laminating device for a container-type house, characterized in that: It comprises a hood (1), a conveying mechanism (2) is fixedly installed at the bottom of the hood (1), a reeling mechanism (6) is fixedly installed at the upper position of one side of the hood (1), and the conveying mechanism (2) and the reeling mechanism (6) are respectively electrically connected to the main controller on the outside through connecting lines, and a laminating mechanism (7) is also provided in the hood (1) above the conveying mechanism (2); The laminating mechanism (7) includes two side frames (8) and a laminating roller (9), the two side frames (8) are fixedly mounted on one side of the hood (1), a plurality of correction blocks (10) are movably mounted on the outside of the laminating roller (9), pushing blocks (12) are movably mounted on both sides of the laminating roller (9), a first rotating shaft (11) is fixedly mounted on both sides of the laminating roller (9), the laminating roller (9) is movably mounted between the two side frames (8) through the first rotating shafts (11) on both sides, and an electric push rod (13) and a deviation sensor (14) are fixedly mounted on the top of the two side frames (8), and the electric push rod (13) and the deviation sensor (14) are electrically connected to an external main controller through connecting lines.
2. The cutting and laminating device for container-type houses according to claim 1, characterized in that: An auxiliary motor (3) is also fixedly installed in the hood (1) located below the conveying mechanism (2). The auxiliary motor (3) is electrically connected to an external main controller via a connecting line. A reducer (4) is fixedly installed on the top of the auxiliary motor (3). First synchronous wheels (5) are respectively fixedly installed on the output ends on both sides of the reducer (4).
3. The cutting and laminating device for container-type houses according to claim 2, characterized in that: A first bracket (15) is fixedly mounted on the top of the side frame (8), a second bracket (16) is also fixedly mounted on the top of the first bracket (15), the electric push rod (13) is fixedly mounted on one side of the first bracket (15), and the deviation sensor (14) is fixedly mounted on the bottom of the second bracket (16).
4. The cutting and laminating device for container-type houses according to claim 3, characterized in that: Four first mounting grooves (17) are provided on both sides of the coating roller (9), a slot (18) is provided inside the first mounting groove (17), a socket (26) is provided inside the first rotating shaft (11), and one side of the first rotating shaft (11) passes through the corresponding side frame (8) and extends to one side of the side frame (8) and is fixedly installed with a second synchronous wheel (27), and the second synchronous wheel (27) is connected to the corresponding first bracket (15) through a synchronous belt.
5. The cutting and laminating device for container-type houses according to claim 4, characterized in that: The second rotating shaft (19) is fixedly installed on both sides of the correction block (10), and a fixing rod (28) is fixedly installed on one side of the correction block (10) relative to the axial direction of the coating roller (9). A second installation groove (20) is provided on the side of the fixing rod (28) away from the correction block (10), and a rotating block (21) is provided in the second installation groove (20). The third rotating shaft (22) is fixedly installed on both sides of the rotating block (21), and a sliding groove (23) is also provided on the outer side of the rotating block (21). The rotating block (21) is rotatably installed in the second installation groove (20) through the third rotating shaft (22), and the correction block (10) is rotatably installed in the corresponding first installation groove (17) through the second rotating shaft (19). One side of the slot (18) passes through the corresponding slot (18) and extends into the coating roller (9).
6. The cutting and laminating device for container-type houses according to claim 5, characterized in that: The push block (12) has a truncated cone-shaped structure, four guide rails (24) are fixedly mounted on the outside of the push block (12), and a pull rod (29) is fixedly mounted at the center position of one side of the push block (12).
7. The cutting and laminating device for container-type houses according to claim 6, characterized in that: The four guide rails (24) on the outside of the push block (12) are respectively inserted into the sliding grooves (23) on the outside of the corresponding rotating block (21), and one side of the pull rod (29) passes through the insertion hole (26) and extends to the side of the second synchronous wheel (27) and is fixedly installed with a side plate (25).
8. The cutting and laminating device for container-type houses according to claim 7, characterized in that: A compression spring is sleeved on the pull rod (29) located between the push block (12) and the inner side of the laminating roller (9).