ALC autoclaved aerated concrete cavity pipeline integrated wallboard

By introducing rock wool board and kraft paper pipe body into the integrated wall panel of ALC autoclaved aerated concrete cavity pipeline, combining stress plates and keel structures, the problems of inconvenient construction, poor waterproof performance and low load-bearing capacity in the prior art are solved, and convenient construction and efficient thermal insulation effects are achieved.

CN223240942UActive Publication Date: 2025-08-19河南盈顺建筑科技有限公司
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Patent Information

Application Number
CN202422578687.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-19
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The existing ALC autoclaved aerated concrete cavity pipeline integrated wall panel lacks thermal insulation and heat insulation, has poor waterproof performance, is prone to deformation, is inconvenient to construction, is high in cost, and has low load-bearing capacity.

Method used

The concrete shell is equipped with rock wool board and kraft paper pipe embedded pipe, combined with stress plate and keel structure, and the pipeline wiring is realized through positioning grooves and installation bumps, avoiding separate grooves, and using high-temperature waterproof layer and reinforcement partition to improve the structural firmness.

Benefits of technology

The pipeline wiring without separate grooves is realized, the construction cost is reduced, the insulation, and sound absorption effects of the wall panels are improved, and the structure is strengthened.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ALC (autoclaved aerated concrete) cavity pipeline integrated wallboard, which relates to the technical field of building boards and comprises a concrete shell, vertical keels are arranged on two sides of the concrete shell, a rock wool board is arranged in the concrete shell, a channel is arranged at the front end of the concrete shell and the front end of the rock wool board in a penetrating manner, and the vertical keels are arranged on the vertical keels. Transverse keels are arranged at the front end and the rear end of the concrete shell above and below the channel, a plurality of embedded pipes are arranged at the top end and the bottom end of the rock wool board, kraft paper pipe bodies are arranged in the embedded pipes, and a high-temperature-resistant waterproof layer is arranged on the inner wall face of each kraft paper pipe body. And stress plates are detachably mounted at the front end and the rear end of the channel. According to the cavity pipeline integrated wallboard, a series of structures are arranged, the cavity pipeline integrated board does not need to be grooved independently after being laid, the effects of heat preservation, flame insulation and sound absorption are achieved, the embedded pipelines are good in waterproof effect and not prone to deformation, and the ALC autoclaved aerated concrete cavity pipeline integrated wallboard is higher in firmness and good in bearing effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of building panels, in particular to an ALC autoclaved aerated concrete cavity pipeline integrated wall panel. Background Art

[0002] Compressed lightweight aerated concrete partition board, referred to as ALC board, has the advantages of light weight, green environmental protection, economy, and convenient construction. The integrated board is a wall decoration material that is environmentally friendly and fashionable.

[0003] Most of the existing ALC autoclaved aerated concrete cavity pipeline integrated wall panels have pre-buried metal pipes, which do not have thermal insulation and heat insulation effects, have poor waterproof effects, and are prone to deformation. Other panels need to be installed after laying, which is inconvenient to operate and costly. In addition, most of the existing ALC autoclaved aerated concrete cavity pipeline integrated wall panels are made of concrete pouring, do not have steel structures, and have low bearing capacity. Utility Model Content

[0004] The purpose of the utility model is to provide an ALC autoclaved aerated concrete cavity pipeline integrated wall panel to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ALC autoclaved aerated concrete cavity pipeline integrated wall panel, comprising a concrete shell, vertical keels are provided on both sides of the concrete shell, a rock wool board is provided inside the concrete shell, a channel is penetrated through the front end of the concrete shell and the rock wool board, horizontal keels are provided at the front end and rear end of the concrete shell above and below the channel, a plurality of embedded pipes are provided at the top and bottom ends of the rock wool board, the interior of the embedded pipe is a kraft paper tube body, the inner wall surface of the kraft paper tube body is provided with a high-temperature resistant waterproof layer, the front end and rear end of the channel are detachably installed with stress plates, and the interior of the stress plates is provided with a reinforcement barrier.

[0006] Preferably, positioning grooves are provided at the connection positions between the front and rear ends of the channel and the stress plate, and mounting protrusions are provided at the edges on both sides of the top and bottom ends of the stress plate. After the pipeline wiring is completed, the stress plate seals the channel to improve the bearing capacity of the ALC autoclaved aerated concrete cavity pipeline integrated wall panel.

[0007] Preferably, the positioning groove is adapted to the mounting protrusion, and a mounting hole is provided through the front end of the mounting protrusion. When installing the stress plate, the mounting protrusion is installed inside the positioning groove, and then screws are installed inside the mounting hole to reinforce it so that the stress plate will not fall off.

[0008] Preferably, grooves are provided on one side of the two vertical purlins away from the concrete shell. When laying the ALC autoclaved aerated concrete cavity pipeline integrated wall panel, concrete is poured on both sides of the vertical purlins for fixation, and the grooves increase friction.

[0009] Preferably, blocks are provided on both sides of the horizontal keel, and slots adapted to the blocks are provided at the front and rear ends of the vertical keel, so that the horizontal keel is fixedly mounted on the front and rear ends of the concrete shell, thereby improving the firmness of the concrete shell.

[0010] Preferably, one end of several of the embedded pipes extends into the interior of the channel, which is convenient for arranging the pipelines and the operation is convenient, and no grooving is required after laying.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. This ALC autoclaved aerated concrete cavity pipeline integrated wall panel is equipped with embedded pipes inside the channel. When wiring or installing electrical equipment inside the channel, there is no need to make separate grooves, which is convenient to operate. The embedded pipes are composed of kraft paper tubes and high-temperature resistant waterproof layers, which can greatly reduce production and construction costs. In order to avoid the erosion of kraft paper in the high temperature and high humidity environment during the wall production process, even if the outer layer of kraft paper is corroded, the tubular aluminum film can also play the role of embedded pipes. Rock wool boards are set inside the concrete shell. Rock wool boards have excellent thermal insulation, flame isolation and sound absorption effects, so that the cavity pipeline integrated board does not need to be separately grooved after laying, and has thermal insulation, flame isolation and sound absorption effects. The embedded pipes have good waterproof effect and are not easy to deform.

[0013] 2. This ALC autoclaved aerated concrete cavity pipeline integrated wall panel is installed with stress plates, vertical keels and horizontal keels. After the wiring is completed, the installation protrusions are installed inside the positioning grooves, and then screws are installed inside the installation holes for reinforcement to prevent the stress plates from falling off. A reinforcement layer is provided inside the stress plate. The reinforcement layer has a mesh structure with good supporting effect. Vertical keels are provided on both sides of the concrete shell, and horizontal keels are provided at the front and rear ends of the concrete shell, which further strengthens the strength of the ALC autoclaved aerated concrete cavity pipeline integrated wall panel, making the ALC autoclaved aerated concrete cavity pipeline integrated wall panel stronger and having good load-bearing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the overall structure of the utility model in a disassembled state;

[0016] Figure 3 For the utility model Figure 2 A schematic diagram of the structure at center A;

[0017] Figure 4 This is a schematic diagram of the vertical keel and horizontal keel structure of the utility model;

[0018] Figure 5 This is a schematic diagram of the internal structure of the embedded pipe of the present utility model.

[0019] In the figure: 1. Concrete shell; 2. Groove; 3. Vertical purlin; 4. Embedded pipe; 5. Rock wool board; 6. Stress plate; 7. Channel; 8. Positioning groove; 9. Reinforcement barrier; 10. Mounting bump; 11. Mounting hole; 12. Horizontal purlin; 13. Block; 14. Slot; 15. High-temperature resistant waterproof layer; 16. Kraft paper tube. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] like Figures 1 to 5As shown, the ALC autoclaved aerated concrete cavity pipeline integrated wall panel of this embodiment includes a concrete shell 1. Vertical keels 3 are provided on both sides of the concrete shell 1. The material of the vertical keels 3 is steel. The two sides of the concrete shell 1 are clamped to improve the strength of the ALC autoclaved aerated concrete cavity pipeline integrated wall panel. A rock wool board 5 is provided inside the concrete shell 1. The rock wool board 5 has excellent thermal insulation, flame isolation and sound absorption effects. A channel 7 is opened through the front end of the concrete shell 1 and the rock wool board 5. The front end and rear end of the concrete shell 1 above and below the channel 7 are provided with horizontal keels 12. The top and bottom ends of the rock wool board 5 are provided with a plurality of embedded pipes 4. The length of the embedded pipe 4 is the same as the length of the casting material layer. The interior of the embedded pipe 4 is a kraft paper tube body 16. The inner wall surface of the kraft paper tube body 16 is provided with a high-temperature resistant waterproof layer 15. The kraft paper tube body 16 is a circular tube, and the high-temperature resistant waterproof layer 15 is an aluminum film to prevent the kraft paper from being corroded by the high temperature and high humidity environment during the wall manufacturing process. A high-temperature resistant waterproof layer 15 is provided on the inner wall of the kraft paper tube body 16. Even if the outer layer of kraft paper is corroded, the tubular aluminum film can also play the role of a tube body, which is convenient for pipeline wiring and electrical equipment installation. The front and rear ends of the channel 7 are detachably installed with stress plates 6, and the interior of the stress plate 6 is provided with a reinforcement interlayer 9. After the wiring is completed, the stress plate 6 is installed at the position of the channel 7. The reinforcement interlayer 9 is a mesh structure with good supporting effect. After the wiring is completed, the stress plate 6 supports the channel 7 to improve the bearing capacity of the ALC autoclaved aerated concrete cavity pipeline integrated wall panel.

[0023] Specifically, positioning grooves 8 are provided at the connection positions between the front and rear ends of the channel 7 and the stress plate 6, and mounting protrusions 10 are provided at the edges of both sides of the top and bottom ends of the stress plate 6. After the pipeline wiring is completed, the stress plate 6 seals the channel 7 to improve the bearing capacity of the ALC autoclaved aerated concrete cavity pipeline integrated wall panel.

[0024] Furthermore, the positioning groove 8 is adapted to the mounting protrusion 10, and a mounting hole 11 is provided through the front end of the mounting protrusion 10. When installing the stress plate 6, the mounting protrusion 10 is installed inside the positioning groove 8, and then screws are installed inside the mounting hole 11 to reinforce it so that the stress plate 6 will not fall off.

[0025] Furthermore, grooves 2 are provided on one side of the two vertical purlins 3 away from the concrete shell 1. When laying the ALC autoclaved aerated concrete cavity pipeline integrated wall panel, concrete is poured on both sides of the vertical purlins 3 for fixation, and the friction is increased through the grooves 2.

[0026] Furthermore, blocks 13 are provided on both sides of the transverse keel 12, and slots 14 adapted to the blocks 13 are provided at the front and rear ends of the vertical keel 3, so that the transverse keel 12 is fixedly installed at the front and rear ends of the concrete shell 1, thereby improving the strength of the concrete shell 1.

[0027] Furthermore, one end of several embedded pipes 4 extends to the interior of the channel 7, which is convenient for pipeline arrangement and easy operation, and no grooving is required after laying.

[0028] The method of using this embodiment is as follows: after the ALC autoclaved aerated concrete cavity pipeline integrated wall panel is laid, the stress plate 6 is removed, and a pre-buried pipe 4 is provided inside the channel 7 to prevent the high temperature and high humidity environment from corroding the kraft paper during the wall manufacturing process. A high temperature resistant waterproof layer 15 is provided on the inner wall of the kraft paper tube body 16. Even if the outer layer of kraft paper is corroded, the tubular aluminum film can also play the role of the tube body, which is convenient for pipeline wiring and electrical equipment installation. When wiring or electrical equipment is installed inside the channel 7, there is no need to make separate grooves, and the operation is convenient. A rock wool board 5 is provided, which has excellent thermal insulation, flame isolation and sound absorption effects. After the wiring is completed, the installation protrusion 10 is installed inside the positioning groove 8, and then screws are installed inside the installation hole 11 for reinforcement to prevent the stress plate 6 from falling off. A reinforcement layer 9 is provided inside the stress plate 6. The reinforcement layer 9 is a mesh structure with good supporting effect. Vertical keels 3 are provided on both sides of the concrete shell 1, and horizontal keels 12 are provided at the front and rear ends of the concrete shell 1 to further enhance the firmness of the ALC autoclaved aerated concrete cavity pipeline integrated wall panel.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An ALC autoclaved aerated concrete cavity pipeline integrated wall panel, comprising a concrete shell (1), characterized in that: Vertical keels (3) are provided on both sides of the concrete shell (1), a rock wool board (5) is provided inside the concrete shell (1), a channel (7) is provided through the front ends of the concrete shell (1) and the rock wool board (5), and transverse keels (12) are provided at the front and rear ends of the concrete shell (1) above and below the channel (7), and a plurality of pre-buried pipes (4) are provided at the top and bottom ends of the rock wool board (5), the interior of the pre-buried pipe (4) is a kraft paper tube body (16), and the inner wall surface of the kraft paper tube body (16) is provided with a high-temperature resistant waterproof layer (15), and stress plates (6) are detachably installed at the front and rear ends of the channel (7), and a reinforcing interlayer (9) is provided inside the stress plate (6).

2. The ALC autoclaved aerated concrete cavity pipeline integrated wallboard according to claim 1, characterized in that: Positioning grooves (8) are provided at the connection positions between the front end and the rear end of the channel (7) and the stress plate (6), and mounting protrusions (10) are provided at both side edges of the top end and the bottom end of the stress plate (6).

3. The ALC autoclaved aerated concrete cavity pipeline integrated wallboard according to claim 2, characterized in that: The positioning groove (8) is adapted to the mounting protrusion (10), and a mounting hole (11) is provided through the front end of the mounting protrusion (10).

4. The ALC autoclaved aerated concrete cavity pipeline integrated wallboard according to claim 1, characterized in that: A groove (2) is provided on one side of the two vertical keels (3) at a position away from the concrete shell (1).

5. The ALC autoclaved aerated concrete cavity pipeline integrated wallboard according to claim 1, characterized in that: Both sides of the transverse keel (12) are provided with clamping blocks (13), and the front and rear ends of the vertical keel (3) are provided with clamping slots (14) adapted to the clamping blocks (13).

6. The ALC autoclaved aerated concrete cavity pipeline integrated wallboard according to claim 1, characterized in that: One end of each of the plurality of pre-buried pipes (4) extends into the interior of the channel (7).