Multi-station automobile part cleaning machine

Abstract

The utility model discloses a multi-station automobile spare part cleaning machine which comprises a base, a box body and an ultrasonic cleaning barrel, the box body is installed in the middle of the surface of the base, the ultrasonic cleaning barrel is arranged in the middle of the inner side of the box body, and a top frame is arranged over the box body. A lifting structure is arranged in the middle of the top face of the top frame in a penetrating mode, side station tables are arranged on the two sides of the outer wall of the box body, the two side station tables form a set and are symmetrically arranged about the central axis of the box body, a mechanical manipulator is arranged on one side of the surface of each side station table, and a liquid barrel is placed on one side of each mechanical manipulator. A fixing base is fixedly arranged on one side of the liquid barrel, baffles are installed on the edges, connected with the side station tables, of the two sides of the top face of the box body, and a water outlet pipe is installed below one side of the outer wall of the box body in a penetrating mode. Through the multi-station design, the cleaning machine can process a plurality of automobile parts at the same time, the cleaning efficiency is greatly improved, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts cleaning equipment, in particular to a multi-station automobile parts cleaning machine. Background Art

[0002] At present, during the processing and assembly of automobiles, oil and residual sand often adhere to the outer surfaces and inner surfaces of the parts used for assembly. Therefore, after the parts are processed and manufactured, they usually need to be cleaned and dried to prevent pollutants such as residual sand and oil from affecting the quality of the parts.

[0003] Existing auto parts cleaning equipment does not have the effect of multiple stations working simultaneously during use. For example, the application number CN201910503496.7 discloses a cleaning equipment for auto parts production. Existing auto parts cleaning equipment of this type usually only has a single cleaning workstation when in use. Since there is only one cleaning workstation, only a single batch of auto parts can be cleaned at a time, which leads to low cleaning efficiency. In the production or maintenance process of auto parts, a large number of parts usually need to be cleaned. If the working efficiency of the cleaning equipment is low, it will seriously affect the production or maintenance progress. Equipment with only one cleaning workstation has insufficient resource utilization. On the one hand, the consumption of cleaning fluid and energy on a single workstation may not be balanced enough, resulting in waste of resources. On the other hand, since the equipment cannot process multiple batches of parts at the same time, the overall utilization rate of the equipment is reduced. If the cleaning equipment has only one workstation, then after long-term continuous work, the cleaning quality may be affected to a certain extent.

[0004] Therefore, it is necessary to invent a multi-station automobile spare parts cleaning machine to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a multi-station automobile parts cleaning machine to solve the problem in the art that the multi-stations cannot work simultaneously during use.

[0006] In order to achieve the above-mentioned objectives, the utility model provides the following technical solutions: a multi-station automobile spare parts cleaning machine, comprising a base, a box body, an ultrasonic cleaning bucket, a top frame, a lifting structure, a side workstation, a mechanical operator, a liquid bucket, a fixed seat, a baffle and a water outlet pipe, a box body is installed in the middle of the surface of the base, an ultrasonic cleaning bucket is provided in the middle of the inner side of the box body, a top frame is provided directly above the box body, a lifting structure is provided through the middle of the top surface of the top frame, side workstations are provided on both sides of the outer wall of the box body, two side workstations form a group and are symmetrically arranged about the central axis of the box body, a mechanical operator is provided on one side of the surface of the side workstation, a liquid bucket is placed on one side of the mechanical operator, a fixed seat is fixedly provided on one side of the liquid bucket, baffles are installed at the edges of the top surface of the box body connected to the side workstations, and a water outlet pipe is installed through the lower side of one side of the outer wall of the box body.

[0007] Preferably, a rotating base is provided below the bottom of the ultrasonic cleaning barrel, an axle seat is provided in the middle of the top surface of the rotating base, a docking column is installed in the middle of the top surface of the axle seat, and the docking column passes through the middle of the bottom surface of the ultrasonic cleaning barrel.

[0008] Preferably, a lifting motor is installed in the middle of the top surface of the lifting structure, the output end of the lifting motor is connected to a lifting seat, and the lifting seat is located in the middle of the inner top surface of the top frame.

[0009] Preferably, a turntable is installed at the output end of the lifting seat, a bearing rod is installed below the turntable, a sleeve is fixedly installed on the outer wall of the bearing rod, and screen frames are provided on both sides of the outer side of the sleeve.

[0010] Preferably, the screen frame is semi-cylindrical, and an insert plate is fixedly installed in the middle of one side of the outer wall of the screen frame. Slots that penetrate and fit with the insert plate are provided on all four sides of the surface of the sleeve. A docking hole is provided in the middle of the bottom surface of the supporting rod, and the docking hole is engaged with the docking part below the ultrasonic cleaning barrel.

[0011] Preferably, a spray frame is fixedly provided on one side of the surface of the side workbench, a drain is provided on one side of the inner bottom surface of the spray frame, a waste water tank is provided below the drain, and the waste water tank is installed on one side of the bottom of the side workbench.

[0012] Preferably, an adjustment seat is provided in the middle of the top surface of the fixing seat, a spray seat is provided in the middle of the top surface of the adjustment seat, a spring tube is installed on the upper front side of the spray seat, and a spray head is installed at the end of the spring tube.

[0013] Preferably, an adjusting handle is installed on one side of the outer wall of the adjusting seat, and a water pump is provided between one side of the outer wall of the fixing seat and the outer wall of the liquid barrel.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] This multi-station auto parts cleaning machine, through its multi-station design, enables it to process multiple auto parts at the same time, greatly improving the cleaning efficiency. Each station can perform cleaning operations independently without interfering with each other, thus realizing parallel processing of cleaning operations. The cleaning machine adopts ultrasonic cleaning technology, which can generate high-frequency vibrations, form tiny bubbles and make them burst, generating strong impact force, quickly stripping off dirt and grease on the surface of parts. At the same time, the spray frame on the side station table can also further spray clean the parts to ensure a more thorough cleaning effect. This design that combines multiple cleaning methods significantly enhances the cleaning effect. The lifting structure can adjust the height of the parts as needed, and the mechanical operator can flexibly transfer the parts from one station to another, improving the flexibility of the device. The connection between each station is tight and stable, ensuring safety and reliability during the cleaning process. At the same time, the operation interface of the equipment is simple and clear, allowing operators to easily grasp the operating status of the equipment and make necessary adjustments and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the screen frame installation structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the bottom-up structure of the screen frame of the present invention;

[0019] Figure 4 This is a schematic diagram of the lifting structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the surface structure of the side workstation of the present utility model.

[0021] Description of reference numerals:

[0022] 1. Base; 2. Box; 3. Ultrasonic cleaning barrel; 301. Rotating machine base; 302. Axle seat; 303. Docking column; 4. Top frame; 5. Lifting structure; 501. Lifting motor; 502. Lifting seat; 503. Turntable; 504. Bearing rod; 505. Sleeve; 506. Mesh frame; 507. Insert plate; 508. Slot; 509. Docking hole; 6. Side workbench; 601. Spray frame; 602. Drain; 603. Wastewater tank; 7. Robot operator; 8. Liquid barrel; 9. Fixed seat; 901. Adjustment seat; 902. Spray seat; 903. Spring tube; 904. Spray head; 905. Adjustment handle; 906. Water pump; 10. Baffle; 11. Water outlet pipe. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0024] The utility model provides Figure 1-5 The multi-station automobile parts cleaning machine shown in the figure includes a base 1, a box body 2, an ultrasonic cleaning barrel 3, a top frame 4 and a lifting structure 5. The box body 2 is installed in the middle of the surface of the base 1, and the ultrasonic cleaning barrel 3 is provided in the middle of the inner side of the box body 2. A rotating machine base 301 is provided below the bottom of the ultrasonic cleaning barrel 3, and an axle seat 302 is provided in the middle of the top surface of the rotating machine base 301. A docking column 303 is installed in the middle of the top surface of the axle seat 302. The docking column 303 passes through the middle of the bottom surface of the ultrasonic cleaning barrel 3. The top frame 4 is provided directly above the box body 2, and the lifting structure 5 is provided in the middle of the top surface of the top frame 4. A lifting motor 501 is installed in the middle of the top surface of the lifting structure 5. The lifting motor 50 1 is connected to the output end of the lifting seat 502, the lifting seat 502 is located in the middle of the inner top surface of the top frame 4, the output end of the lifting seat 502 is installed with a turntable 503, and a carrying rod 504 is installed below the turntable 503. A sleeve 505 is fixedly installed on the outer wall of the carrying rod 504. A screen frame 506 is provided on both sides of the outer wall of the sleeve 505. The screen frame 506 is semi-cylindrical. A plug-in plate 507 is fixedly installed in the middle of one side of the outer wall of the screen frame 506. Slots 508 that penetrate and engage with the plug-in plate 507 are provided on all four sides of the surface of the sleeve 505. A docking hole 509 is provided in the middle of the bottom surface of the carrying rod 504. The docking hole 509 engages with the docking part below the ultrasonic cleaning barrel 3;

[0025] Side workstations 6 are provided on both sides of the outer wall of the box body 2. The two side workstations 6 form a group and are symmetrically arranged about the central axis of the box body 2. A spray frame 601 is fixedly provided on one side of the surface of the side workstation 6. A water outlet 602 is provided on one side of the inner bottom surface of the spray frame 601. A waste water tank 603 is provided below the water outlet 602. The waste water tank 603 is installed on one side of the bottom of the side workstation 6. A mechanical operating hand 7 is provided on one side of the surface of the side workstation 6. A liquid barrel 8 is placed on one side of the mechanical operating hand 7. A fixing seat 9 is fixed on one side of the liquid barrel 8. An adjusting seat 901 is provided in the middle of the top surface of the fixing seat 9, and a spray seat 902 is provided in the middle of the top surface of the adjusting seat 901. A spring tube 903 is installed on the upper front side of the spray seat 902, and a spray head 904 is installed on the end of the spring tube 903. An adjusting handle 905 is installed on one side of the outer wall of the adjusting seat 901, and a water pump 906 is provided between one side of the outer wall of the fixing seat 9 and the outer wall of the liquid barrel 8. Baffles 10 are installed on both sides of the top surface of the box body 2 at the edges where they are connected to the side workstation 6, and a water outlet pipe 11 is installed through the lower side of one side of the outer wall of the box body 2.

[0026] This utility works as follows:

[0027] Refer to the instruction manual Figure 1-5 , for this type of multi-station auto parts cleaning machine, when in use, the auto parts are first placed in the screen frame 506 of the lifting structure 5, the lifting motor 501 is started, and the screen frame 506 and the parts are lowered into the ultrasonic cleaning barrel 3 through the lifting seat 502 and the turntable 503. The ultrasonic generator in the ultrasonic cleaning barrel 3 generates high-frequency vibration, which is transmitted to the surface of the parts through the water medium, forming a strong scouring and stripping effect to remove oil and impurities. During the cleaning process, the rotating machine base 301 and the docking column 303 can drive the ultrasonic cleaning barrel 3 or the parts to rotate to improve the cleaning effect. The cleaned parts are lifted to the top by the lifting structure 5 and then transferred to the spray frame 601 of the side station table 6. The mechanical operation The operator 7 or manually places the spare parts in the spray frame 601. The spring tube 903 and the spray head 904 are supported by the adjustment seat 901 and the spray seat 902 to spray and clean the spare parts. The cleaning water comes from the liquid barrel 8 and is pressurized by the water pump 906 and supplied to the spray head 904. The waste water flows into the waste water tank 603 through the drain port 602 for subsequent treatment. The lifting structure 5 realizes the lifting and transportation of the spare parts through the lifting motor 501 and the lifting seat 502. The design of the bearing rod 504 and the sleeve 505 makes it easy to install and remove the screen frame 506. The design of the plug plate 507 and the slot 508 ensures the stability and safety of the screen frame 506 during the lifting process and enhances the overall detachability of the device.

[0028] When using the device, place the auto parts that need to be cleaned into the mesh frame 506 of the lifting structure 5, check the water levels in the ultrasonic cleaning barrel 3 and the spray frame 601 to ensure that there is enough water for cleaning, start the water pump 906, check whether the spray system is working properly, start the lifting motor 501, and lower the mesh frame 506 and the parts into the ultrasonic cleaning barrel 3 for cleaning. Adjust the vibration frequency and cleaning time of the ultrasonic cleaning barrel 3 according to the cleaning requirements. After the cleaning is completed, start the lifting motor 501, lift the mesh frame 506 and the parts to the top, transfer the parts to the spray frame 601 of the side work station 6, and spray clean them. Adjust the direct spray angle of the spray head 904 as needed. After the cleaning is completed, turn off all power and water sources, drain the wastewater in the wastewater tank 603, and carry out subsequent treatment, cleaning and maintenance of the equipment to ensure that it is in good condition when used next time.

Claims

1. A multi-station auto parts cleaning machine, comprising a base (1), a box (2), an ultrasonic cleaning bucket (3), a top frame (4), a lifting structure (5), a side station (6), a mechanical operator (7), a liquid bucket (8), a fixing seat (9), a baffle (10) and a water outlet pipe (11), characterized in that: A box body (2) is installed in the middle of the surface of the base (1), an ultrasonic cleaning barrel (3) is provided in the middle of the inner side of the box body (2), a top frame (4) is provided directly above the box body (2), a lifting structure (5) is provided through the middle of the top surface of the top frame (4), side workstations (6) are provided on both sides of the outer wall of the box body (2), two side workstations (6) form a group and are symmetrically arranged about the central axis of the box body (2), a mechanical operating hand (7) is provided on one side of the surface of the side workstation (6), a liquid barrel (8) is placed on one side of the mechanical operating hand (7), and a fixed seat (9) is fixed on one side of the liquid barrel (8), baffles (10) are installed at the edges of the top surface of the box body (2) connected to the side workstations (6), and a water outlet pipe (11) is provided through the lower side of one side of the outer wall of the box body (2).

2. The multi-station automobile parts cleaning machine according to claim 1, characterized in that: A rotating machine base (301) is provided below the bottom of the ultrasonic cleaning barrel (3), an axle seat (302) is provided in the middle of the top surface of the rotating machine base (301), a docking column (303) is installed in the middle of the top surface of the axle seat (302), and the docking column (303) passes through the middle of the bottom surface of the ultrasonic cleaning barrel (3).

3. The multi-station automobile parts cleaning machine according to claim 1, characterized in that: A lifting motor (501) is installed in the middle of the top surface of the lifting structure (5), and the output end of the lifting motor (501) is connected to a lifting seat (502), and the lifting seat (502) is located in the middle of the inner top surface of the top frame (4).

4. The multi-station automobile parts cleaning machine according to claim 3, characterized in that: A turntable (503) is installed at the output end of the lifting seat (502), a bearing rod (504) is installed below the turntable (503), a sleeve (505) is fixedly installed on the outer wall of the bearing rod (504), and a screen frame (506) is provided on both sides of the outer side of the sleeve (505).

5. The multi-station automobile parts cleaning machine according to claim 4, characterized in that: The mesh frame (506) is semi-cylindrical, and a plug plate (507) is fixedly installed in the middle of one side of the outer wall of the mesh frame (506). The surface of the sleeve (505) is provided with slots (508) on all four sides thereof, which penetrate and engage with the plug plate (507). A docking hole (509) is provided in the middle of the bottom surface of the supporting rod (504), and the docking hole (509) engages and matches with the docking parts below the ultrasonic cleaning barrel (3).

6. The multi-station automobile parts cleaning machine according to claim 1, characterized in that: A spray frame (601) is fixedly provided on one side of the surface of the side work station (6), a water outlet (602) is provided on one side of the inner bottom surface of the spray frame (601), a waste water tank (603) is provided below the water outlet (602), and the waste water tank (603) is installed on one side of the bottom of the side work station (6).

7. The multi-station automobile parts cleaning machine according to claim 1, characterized in that: An adjustment seat (901) is provided in the middle of the top surface of the fixing seat (9), a spray seat (902) is provided in the middle of the top surface of the adjustment seat (901), a spring tube (903) is installed above the front side of the spray seat (902), and a spray head (904) is installed at the end of the spring tube (903).

8. The multi-station automobile parts cleaning machine according to claim 7, characterized in that: An adjusting handle (905) is installed on one side of the outer wall of the adjusting seat (901), and a water pump (906) is provided between one side of the outer wall of the fixing seat (9) and the outer wall of the liquid barrel (8).

Images