Up-down vibration ultrasonic transverse seal welding device and transverse seal welding structure

By designing an up-down vibration ultrasonic cross-seal welding device, the hollow area is used to reduce weight and air resistance, the problems of cumbersome and low efficiency in the prior art are solved, and efficient and stable welding effects are achieved.

CN223289144UActive Publication Date: 2025-09-02SHENZHEN B&LSONIC ULTRASONIC AUTOMATIC MACHINE CO LTD
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Patent Information

Application Number
CN202422520410.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-02
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing ultrasonic cross-seal welding process is cumbersome and has low working efficiency, which cannot meet production needs.

Method used

Design of upper and lower vibration ultrasonic cross-seal welding device, with multiple hollow areas in the welding head, and the welding surface vibrates up and down, reducing weight and air resistance, and improving stability and efficiency.

Benefits of technology

Simplify the welding process, improve work efficiency, reduce costs, and optimize the overall structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic waves, and discloses an up-and-down vibration ultrasonic wave transverse sealing welding device and a transverse sealing welding structure, which comprise a plate-shaped welding head, welding surfaces are respectively formed on the front side and the rear side of the welding head, connecting structures connected with ultrasonic wave vibrators are respectively formed at the two ends of the welding head, and a plurality of hollow areas are arranged in the welding head. The hollow area extends between the two welding surfaces and is arranged in a strip shape; according to the welding head, the overall weight of the welding head and the air resistance in the rotating welding process of the welding head can be reduced through the multiple hollowed-out areas, so that the working efficiency of ultrasonic transverse sealing welding is improved, the stability of the welding head in the up-down vibration process is improved, the ultrasonic transverse sealing welding process is simple, and the welding efficiency is improved. The problems that the working process of ultrasonic transverse sealing welding is too tedious and the working efficiency is low are solved. The welding efficiency of continuous transverse sealing welding can be improved, the overall structure of transverse sealing welding is optimized, and therefore the welding cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasound, in particular to a vertically vibrating ultrasonic transverse sealing welder and a transverse sealing welding structure. Background Art

[0002] Ultrasonic welding utilizes a generator to generate a high-voltage, high-frequency signal. This signal is converted into high-frequency mechanical vibrations through a transducer system. This vibration is then applied to the plastic workpiece. Friction between the workpiece surface and internal molecules causes the temperature of the weld to rise. When the temperature reaches the melting point of the workpiece itself, the workpiece interface rapidly melts, filling the gap between the interfaces. When the vibration stops, the workpiece cools and sets under a certain pressure, completing the weld.

[0003] In the prior art, ultrasonic transverse sealing welding is completed by moving the welding surface of an ultrasonic welding head relative to a welding base to complete ultrasonic welding, or by moving the welding surfaces of two ultrasonic welding heads relative to each other to complete ultrasonic welding. This working process is too cumbersome and inefficient, and cannot meet the application requirements of the production market. Utility Model Content

[0004] The purpose of the utility model is to provide an up and down vibration ultrasonic transverse seal welding device and a transverse seal welding structure, aiming to solve the problem in the prior art that the ultrasonic transverse seal welding process is too complicated and the work efficiency is low.

[0005] The utility model is realized as follows: a vertical vibration ultrasonic transverse sealing welder includes a plate-shaped welding head, a front and rear side of the welding head are respectively formed with welding surfaces, and both ends of the welding head are respectively formed with connection structures for connecting ultrasonic vibrators, and a plurality of hollow areas are provided in the welding head, and the hollow areas are arranged in a strip shape along the extension between the two welding surfaces;

[0006] The ultrasonic vibrator achieves the effect of up and down vibration of the welding surface in the process of driving the welding head to vibrate.

[0007] Furthermore, along the length direction of the welding surface, a plurality of hollow areas are sequentially spaced apart in the welding head.

[0008] Furthermore, the front and rear sides of the welding head respectively have convex side portions, and the outer ends of the side portions are formed with the flat welding surfaces.

[0009] Furthermore, along the direction in which the side portion bulges outward, the upper and lower sides of the side portion gradually converge and extend inward.

[0010] Furthermore, along the direction from top to bottom, the hollow area passes through the welding head and the two side portions.

[0011] Furthermore, the multiple hollow areas are two first hollow grooves and two second hollow grooves, the length of the first hollow groove is greater than the length of the second hollow groove, the two second hollow grooves are arranged adjacent to each other, and the two first hollow grooves are respectively located on the left and right sides of the two second hollow grooves.

[0012] Furthermore, the front and rear ends of the side portion respectively have outer end surfaces, the welding surface is connected between the two outer end surfaces, and the outer end surfaces are inwardly recessed to form a groove, and the groove passes through the side portion from top to bottom.

[0013] Furthermore, the groove has an inner wall surface, and both sides of the inner wall surface are arc-shaped curved surfaces.

[0014] Furthermore, transition sections are provided on both left and right ends of the welding head, protruding outwards. The transition section and the welding head are an integrated structure, and the connection structure is located in one of the transition sections.

[0015] Compared with the existing technology, the ultrasonic horizontal seal welding device with up and down vibration provided by the utility model can reduce the overall weight of the welding head and reduce the air resistance during the rotation welding process of the welding head through multiple hollow areas, thereby improving the working efficiency of the ultrasonic horizontal seal welding and improving the stability of the welding head during the up and down vibration process, making the ultrasonic horizontal seal welding process simple and solving the problem that the working process of the ultrasonic horizontal seal welding is too complicated and the working efficiency is low.

[0016] The utility model also provides a transverse sealing welding structure, comprising the above-mentioned upper and lower vibration ultrasonic transverse sealing welder, comprising two upper and lower vibration ultrasonic transverse sealing welders, the two welders being arranged in a rotational manner;

[0017] When the welding surfaces of the two welders are arranged facing each other, a welding gap is formed for the material to pass through. When the welding surfaces of the welding heads are rotated and separated, the material passes through the welding gap.

[0018] Compared with the prior art, the transverse sealing welding structure provided by the present invention can improve the welding efficiency of continuous transverse sealing welding and optimize the overall structure of transverse sealing welding, thereby reducing welding costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional schematic diagram of the vertical vibration ultrasonic transverse sealing welder provided by the utility model;

[0020] Figure 2 This is a schematic diagram of the top view of the structure of the vertical vibration ultrasonic horizontal sealing welder provided by the utility model;

[0021] Figure 3 It is a schematic diagram of the structural arrangement of the horizontal sealing welding structure provided by the utility model.

[0022] In the figure: welding head 10, welding surface 20, side portion 30, hollow area 40, transition section 50, connecting structure 60, outer end surface 11, groove 12, inner wall surface 13, first hollow groove 41, second hollow groove 42. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0024] The implementation of the present invention is described in detail below with reference to specific embodiments.

[0025] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "up", "down", "left", "right", etc. indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0026] Reference Figure 1-3 The figure shows a preferred embodiment of the present invention.

[0027] The vertical vibration ultrasonic transverse seal welder includes a plate-shaped welding head 10, with welding surfaces 20 formed on the front and rear sides of the welding head 10, and connecting structures 60 for connecting ultrasonic vibrators formed at both ends of the welding head 10. The welding head 10 is provided with a plurality of hollow areas 40, which are arranged in strips extending between the two welding surfaces 20.

[0028] When the ultrasonic vibrator drives the welding head 10 to vibrate, the welding surface 20 is vibrated up and down.

[0029] The above-mentioned up-and-down vibration ultrasonic transverse sealing welder, the welding head 10 can reduce the overall weight of the welding head 10 and reduce the air resistance during the rotation welding process of the welding head 10 through multiple hollow areas 40, thereby improving the working efficiency of the ultrasonic transverse sealing welding, and improving the stability of the welding head 10 during the up-and-down vibration process, making the ultrasonic transverse sealing welding process simple, and solving the problem that the working process of the ultrasonic transverse sealing welding is too complicated and the working efficiency is low.

[0030] In this embodiment, multiple hollow areas 40 are sequentially spaced apart in the welding head 10 along the length of the welding surface 20. This can reduce the overall weight of the welding head 10, reduce air resistance during the welding process of the welding head 10 during rotation, and increase the stability of the welding head 10 during the up and down vibration process.

[0031] In this embodiment, the front and rear sides of the welding head 10 respectively have convex side portions 30, and the outer ends of the side portions 30 are formed with flat welding surfaces 20. In this way, the welding head 10 can be prevented from interfering with the material during rotation.

[0032] In this embodiment, along the direction in which the side portion 30 bulges outward, the upper and lower sides of the side portion 30 gradually converge inward. In this way, the welding head 10 designed in this way has the characteristics of overall structural stability and uniform force at all positions when the welding surface 20 is pressed down.

[0033] In this embodiment, the hollow area 40 extends from top to bottom through the welding head 10 and the two side portions 30. This can reduce the overall weight of the welding head 10, reduce air resistance during the welding process of the welding head 10, and increase the stability of the welding head 10 during the up and down vibration process.

[0034] The multiple hollow areas 40 are two first hollow grooves 41 and two second hollow grooves 42. The length of the first hollow groove 41 is greater than that of the second hollow groove 42. The two second hollow grooves 42 are arranged adjacent to each other, and the two first hollow grooves 41 are respectively located on the left and right sides of the two second hollow grooves 42.

[0035] In this embodiment, the side portion 30 has outer end surfaces 11 at both ends, with a welding surface 20 connecting the two outer end surfaces 11. The outer end surfaces 11 are recessed inward to form a groove 12, which extends vertically through the side portion 30. This enhances structural stability and makes the side portion 30 more stable when subjected to stress.

[0036] The groove 12 has an inner wall surface 13 , and both sides of the inner wall surface 13 are arc-shaped curved surfaces.

[0037] In this embodiment, transition sections 50 are provided on both ends of the welding head 10, projecting outward. The transition sections 50 and the welding head 10 are integrated into one structure, and the connecting structure 60 is located within one of the transition sections 50. This allows the ultrasonic transducer to be connected to the connecting structure 60, and the connecting structure 60 and the welding head 10 to achieve structural strength through the transition sections 50, while also improving heat dissipation performance.

[0038] The utility model also provides a transverse sealing welding structure, comprising the above-mentioned upper and lower vibration ultrasonic transverse sealing welder, comprising two upper and lower vibration ultrasonic transverse sealing welders, the two welders being arranged in a rotational manner;

[0039] When the welding surfaces 20 of the two welders are arranged facing each other, a welding gap is formed for the material to pass through. When the welding surfaces 20 of the welding heads 10 rotate and separate, the material passes through the welding gap.

[0040] Compared with the prior art, the transverse sealing welding structure provided by the present invention can improve the welding efficiency of continuous transverse sealing welding and optimize the overall structure of transverse sealing welding, thereby reducing welding costs.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Up and down vibration ultrasonic horizontal seal welding machine, characterized by: The welding head comprises a plate-shaped welding head, wherein welding surfaces are formed on the front and rear sides of the welding head, and connection structures for connecting ultrasonic vibrators are formed on both ends of the welding head. The welding head is provided with a plurality of hollow areas, and the hollow areas are arranged in a strip shape extending between the two welding surfaces. The ultrasonic vibrator achieves the effect of up and down vibration of the welding surface in the process of driving the welding head to vibrate.

2. The vertical vibration ultrasonic horizontal sealing welder according to claim 1, characterized in that: Along the length direction of the welding surface, a plurality of hollow areas are sequentially arranged at intervals in the welding head.

3. The vertical vibration ultrasonic horizontal sealing welder according to claim 2, characterized in that: The front and rear sides of the welding head respectively have convex side portions, and the outer ends of the side portions are formed with the flat welding surfaces.

4. The vertical vibration ultrasonic horizontal sealing welder according to claim 3, characterized in that: Along the direction in which the side portion bulges outward, the upper and lower sides of the side portion gradually converge and extend inward.

5. The vertical vibration ultrasonic transverse sealing welder according to claim 4, characterized in that: Along the direction from top to bottom, the hollow area passes through the welding head and the two side portions.

6. The vertical vibration ultrasonic transverse sealing welder according to any one of claims 3 to 5, characterized in that: The multiple hollow areas are two first hollow grooves and two second hollow grooves, the length of the first hollow groove is greater than the length of the second hollow groove, the two second hollow grooves are arranged adjacent to each other, and the two first hollow grooves are respectively located on the left and right sides of the two second hollow grooves.

7. The vertical vibration ultrasonic horizontal sealing welder according to claim 6, characterized in that: The front and rear ends of the side portion respectively have outer end surfaces, the welding surface is connected between the two outer end surfaces, and the outer end surfaces are inwardly recessed to form a groove, and the groove passes through the side portion from top to bottom.

8. The vertical vibration ultrasonic transverse sealing welder according to claim 7, characterized in that: The groove has an inner wall surface, and both sides of the inner wall surface are arc-shaped curved surfaces.

9. The vertical vibration ultrasonic transverse sealing welder according to any one of claims 1 to 5, characterized in that: Transition sections are protruding outwards on the left and right ends of the welding head. The transition section and the welding head are an integrated structure, and the connection structure is located in one of the transition sections.

10. Horizontal seal welding structure, characterized in that, The upper and lower vibration ultrasonic transverse sealing welder according to any one of claims 1 to 9, comprising two upper and lower vibration ultrasonic transverse sealing welders, wherein the two welders are arranged in a rotating manner; When the welding surfaces of the two welders are arranged facing each other, a welding gap is formed for the material to pass through. When the welding surfaces of the welding heads are rotated and separated, the material passes through the welding gap.