Ceramic packaging and splitting device

By designing automated pushing, pressing and lobe mechanisms, the problem of difficulty in achieving continuous operation of existing ceramic packaging devices is solved, and automated continuous operation and efficient cut-off of ceramic substrates are achieved.

CN223301950UActive Publication Date: 2025-09-05NANJING GUANGZHAO MEASUREMENT & CONTROL TECH CO LTD
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Patent Information

Application Number
CN202422747528.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-05
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

After the existing ceramic packaging lobe device cuts off the ceramic substrate, it requires manual removal of materials and replacement, making it difficult to achieve continuous operation and reduces working efficiency.

Method used

A ceramic encapsulated lobe device including pushing, pressing and lobe mechanism is designed. The pushing plate and pressing mechanism are driven by the motor to automatically load and press the ceramic substrate, and the lobe mechanism is used to achieve automatic cut-off, combining silicone gaskets to improve stability and anti-slip properties.

Benefits of technology

Automatic continuous operation of ceramic substrates is realized, working efficiency is improved, substrate offset is avoided, and the practicality of the device is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ceramic substrate processing equipment, and particularly discloses a ceramic packaging and splitting device which comprises a bottom plate and a material pushing mechanism, a supporting base, a first fixing support and a second fixing support are arranged above the bottom plate, and the supporting base is located between the first fixing support and the second fixing support; a pressing mechanism is arranged above the first fixing support, a splitting mechanism is arranged above the second fixing support, a material groove is formed above the supporting base, a discharging box is fixed above the material groove, the discharging box communicates with the material groove, a through groove is formed in the first fixing support, and the discharging box is used for placing ceramic substrates in an overlapped mode. The ceramic substrate positioned at the bottommost part falls into the trough; the pushing mechanism comprises a connecting plate, a first telescopic motor and a pushing plate, the pushing plate is pushed through the first telescopic motor, the pushing plate is used for pushing out the ceramic substrates falling into the trough, then the ceramic substrates are pressed through the pressing mechanism, and the splitting mechanism is used for splitting the ceramic substrates.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic substrate processing equipment, in particular to a ceramic package cracking device. Background Art

[0002] With the increasing demand for miniaturization and integration of electronic devices, high-performance and highly reliable RF vertical interconnect structures are needed. With the continuous development of communications and cloud AI technologies, the demand for ceramic packaging is increasing, both for military and civilian consumer electronics.

[0003] In order to improve the process stability of ceramic substrate cracking, it is usually necessary to set a pressing mechanism to press the ceramic substrate, and then cut off the leaked part of the ceramic substrate through a pressing plate, so as to realize the operation of ceramic package cracking.

[0004] However, in the actual working process of the existing ceramic package cracking device, people will find that after cutting the ceramic substrate, the staff needs to manually remove the material on the workbench, and then place a new ceramic substrate on the workbench for cracking, which makes it difficult to achieve continuous operation and greatly reduces its work efficiency. Utility Model Content

[0005] The purpose of the present invention is to provide a ceramic package splitting device to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a ceramic package cracking device, comprising a base plate and a pushing mechanism, wherein a support base, a first fixed bracket and a second fixed bracket are arranged above the base plate, and the support base is located between the first fixed bracket and the second fixed bracket.

[0007] A pressing mechanism is provided above the first fixed bracket, a splitting mechanism is provided above the second fixed bracket, a material trough is provided above the support base, a discharge box is fixed above the material trough, the discharge box and the material trough are connected to each other, a through groove is provided on the first fixed bracket, and a pushing mechanism is provided on the through groove; the discharge box is used for overlapping ceramic substrates, the ceramic substrate at the bottom will fall into the material trough, and the space between the material trough and the discharge box can allow one ceramic substrate to pass through.

[0008] The pushing mechanism includes a connecting plate, a first telescopic motor and a pushing plate. The connecting plate is L-shaped and fixed above the through slot. The first telescopic motor is fixed on the connecting plate. The pushing plate is fixed at the output end of the first telescopic motor and is inserted into the material trough. The pushing plate is pushed by the first telescopic motor to push out the ceramic substrate that falls into the material trough. The ceramic substrate is then pressed by the clamping mechanism and split using the splitting mechanism.

[0009] Preferably, the clamping mechanism includes a second telescopic motor, a limiting pressure plate, a second slide rail and a second slide seat. The second telescopic motor and the second slide rail are both fixed on the first fixed bracket. The limiting pressure plate is fixed on the output end of the second telescopic motor. The second slide seat is slidably connected to the second slide rail, and the end of the second slide seat is fixed on the limiting pressure plate. The limiting pressure plate is pushed down by the second telescopic motor, and the ceramic substrate is clamped by the limiting pressure plate.

[0010] Preferably, the splitting mechanism includes a third telescopic motor, a splitting pressure plate, a third slide rail and a third slide seat. The third telescopic motor and the third slide rail are both fixed on the second fixed bracket. The splitting pressure plate is fixed on the output end of the third telescopic motor. The third slide seat is slidably connected to the third slide rail, and the end of the third slide seat is fixed on the splitting pressure plate. The splitting pressure plate is pushed down by the third telescopic motor, and the leaked part of the ceramic substrate is cut off by the splitting pressure plate.

[0011] Preferably, both the limiting pressure plate and the splitting pressure plate are provided with silicone gaskets, which mainly play an anti-slip and certain buffering role.

[0012] Preferably, the support base and the bottom plate are integrally formed to improve stability.

[0013] Preferably, the blanking box is fixed to the support base by bolts to achieve detachable installation, which is convenient for later disassembly and maintenance.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model realizes automatic loading by overlapping and placing ceramic substrates in a blanking box, and a first telescopic motor pushes out the ceramic substrate at the bottom through a pushing plate, and presses and restricts the ceramic substrate through a pressing mechanism, thereby avoiding the phenomenon that the ceramic substrate deviates during the splitting operation of the splitting mechanism, effectively improving the practicality of the device, and after the splitting operation is completed, the pushing mechanism is used again to load the material, so as to realize continuous operation and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0018] Figure 3 This is a structural schematic diagram of the utility model after removing the first fixing bracket.

[0019] In the figure: 1. Bottom plate; 2. Support base; 201. Material trough; 3. Material discharge box; 4. First fixed bracket; 5. Connecting plate; 501. First telescopic motor; 502. Push plate; 6. Second telescopic motor; 601. Limiting pressure plate; 602. Second slide rail; 603. Second slide seat; 7. Second fixed bracket; 8. Third telescopic motor; 801. Split pressure plate; 802. Third slide rail; 803. Third slide seat. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0022] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0023] See also Figure 1-3 The utility model provides a technical solution: a ceramic package cracking device, including a base plate 1 and a pushing mechanism, a support base 2, a first fixed bracket 4 and a second fixed bracket 7 are arranged above the base plate 1, and the support base 2 is located between the first fixed bracket 4 and the second fixed bracket 7.

[0024] Furthermore, a clamping mechanism is provided above the first fixed bracket 4, a splitting mechanism is provided above the second fixed bracket 7, a material trough 201 is provided above the support base 2, a discharge box 3 is fixed above the material trough 201, the discharge box 3 and the material trough 201 are connected to each other, a through groove is provided on the first fixed bracket 4, and a pushing mechanism is provided on the through groove; the discharge box 3 is used to place ceramic substrates in an overlapping manner, and the ceramic substrate at the bottom will fall into the material trough 201, and the space between the material trough 201 and the discharge box 3 can allow a ceramic substrate to pass through.

[0025] Furthermore, the pushing mechanism includes a connecting plate 5, a first telescopic motor 501 and a pushing plate 502. The connecting plate 5 is L-shaped, the connecting plate 5 is fixed above the through slot, the first telescopic motor 501 is fixed on the connecting plate 5, the pushing plate 502 is fixed at the output end of the first telescopic motor 501, and the pushing plate 502 is inserted into the material trough 201; the pushing plate 502 is pushed by the first telescopic motor 501, and the ceramic substrate fallen in the material trough 201 is pushed out by the pushing plate 502, and then it is compacted by the clamping mechanism and split using the splitting mechanism.

[0026] Furthermore, the clamping mechanism includes a second telescopic motor 6, a limiting pressure plate 601, a second slide rail 602 and a second slide 603. The second telescopic motor 6 and the second slide rail 602 are both fixed on the first fixed bracket 4. The limiting pressure plate 601 is fixed to the output end of the second telescopic motor 6. The second slide 603 is slidably connected to the second slide rail 602, and the end of the second slide 603 is fixed on the limiting pressure plate 601. The limiting pressure plate 601 is pushed down by the second telescopic motor 6, and the ceramic substrate is clamped by the limiting pressure plate 601.

[0027] Furthermore, the splitting mechanism includes a third telescopic motor 8, a splitting pressure plate 801, a third slide rail 802 and a third slide 803. The third telescopic motor 8 and the third slide rail 802 are both fixed on the second fixed bracket 7. The splitting pressure plate 801 is fixed to the output end of the third telescopic motor 8. The third slide 803 is slidingly connected to the third slide rail 802, and the end of the third slide 803 is fixed on the splitting pressure plate 801. The splitting pressure plate 801 is pushed down by the third telescopic motor 8, and the leaked part of the ceramic substrate is cut off by the splitting pressure plate 801.

[0028] Furthermore, silicone gaskets are provided on both the limiting pressure plate 601 and the splitting pressure plate 801. The silicone gaskets are provided to prevent slipping and provide a certain buffering effect.

[0029] Furthermore, the support base 2 and the bottom plate 1 are integrally formed to improve stability.

[0030] Furthermore, the blanking box 3 is fixed to the support base 2 by bolts to achieve detachable installation, which is convenient for later disassembly and maintenance.

[0031] In summary, the present device stacks ceramic substrates and places them into the discharge box 3, with the bottommost ceramic substrate falling into the trough 201. The first telescopic motor 501 is then activated, causing it to push the push plate 502 forward. After the push plate 502 pushes out the ceramic substrate, the first telescopic motor 501 pulls the push plate 502 back until it reaches below the clamping mechanism and leaks out of the support base 2. The leaked portion is then cut off. The second telescopic motor 6 is then activated, causing it to push the limiting pressure plate 601 downward, causing it to press the ceramic substrate against the support base 2, completing the restriction. The third telescopic motor 8 is then activated, causing it to push the splitting pressure plate 801 downward, using the splitting pressure plate 801 to cut off the leaking portion of the ceramic substrate. After cut-off, the first telescopic motor 501 is used again to push the push plate 502 forward, pushing out a new ceramic substrate and squeezing the cut ceramic substrate off the support base 2, thereby achieving continuous operation.

[0032] It is worth noting that the entire device is controlled by a master control button. Since the devices matched with the control button are commonly used devices and belong to existing mature technologies, their electrical connection relationships and specific circuit structures will not be described in detail here.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic package splitting device, characterized in that: It comprises a bottom plate (1) and a material pushing mechanism, wherein a support base (2), a first fixed bracket (4) and a second fixed bracket (7) are arranged above the bottom plate (1), and the support base (2) is located between the first fixed bracket (4) and the second fixed bracket (7); A pressing mechanism is provided above the first fixed bracket (4), a splitting mechanism is provided above the second fixed bracket (7), a material trough (201) is provided above the support base (2), a material discharge box (3) is fixed above the material trough (201), the material discharge box (3) and the material trough (201) are communicated with each other, a through slot is provided on the first fixed bracket (4), and a material pushing mechanism is provided on the through slot; The material pushing mechanism comprises a connecting plate (5), a first telescopic motor (501) and a pushing plate (502); the connecting plate (5) is L-shaped, the connecting plate (5) is fixed above the through slot, the first telescopic motor (501) is fixed on the connecting plate (5), the pushing plate (502) is fixed to the output end of the first telescopic motor (501), and the pushing plate (502) is inserted into the material trough (201).

2. The ceramic package cracking device according to claim 1, characterized in that: The clamping mechanism comprises a second telescopic motor (6), a limiting pressure plate (601), a second slide rail (602) and a second slide seat (603), wherein the second telescopic motor (6) and the second slide rail (602) are both fixed on the first fixed bracket (4), the limiting pressure plate (601) is fixed to the output end of the second telescopic motor (6), the second slide seat (603) is slidably connected to the second slide rail (602), and the end of the second slide seat (603) is fixed on the limiting pressure plate (601).

3. The ceramic package splitting device according to claim 1, characterized in that: The splitting mechanism comprises a third telescopic motor (8), a splitting pressure plate (801), a third slide rail (802) and a third slide seat (803), wherein the third telescopic motor (8) and the third slide rail (802) are both fixed on the second fixed bracket (7), the splitting pressure plate (801) is fixed to the output end of the third telescopic motor (8), the third slide seat (803) is slidably connected to the third slide rail (802), and the end of the third slide seat (803) is fixed to the splitting pressure plate (801).

4. The ceramic package cracking device according to claim 2, characterized in that: Both the limiting pressure plate (601) and the splitting pressure plate (801) are provided with silica gel gaskets.

5. The ceramic package cracking device according to claim 1, characterized in that: The support base (2) and the bottom plate (1) are integrally formed.

6. The ceramic package cracking device according to claim 1, characterized in that: The blanking box (3) and the supporting base (2) are fixed by bolts.