Fish-bellied sill cutting waste taking device

Abstract

The utility model relates to a fish belly sill cutting waste material taking device which comprises a material conveying mechanism, a material taking mechanism and a material stacking trolley, the material conveying mechanism comprises a conveying jig frame and a conveying roller way, the material taking mechanism is arranged on one side of the conveying jig frame, the material stacking trolley is arranged between the material taking mechanism and the conveying jig frame, and the conveying roller way comprises a roller set and a conveying motor. The two roller sets are symmetrically arranged on the two sides of the top of the conveying jig frame, a material jacking mechanism is arranged at the position, between the two roller sets, of the top of the conveying jig frame, each roller set comprises conveying rollers and driven rollers, and the conveying rollers and the driven rollers are alternately arranged in the material conveying direction. The conveying rollers on one side of the conveying jig frame are driven by a conveying motor on the top of the conveying jig frame, and a wing plate restraining assembly is further arranged on the top of the conveying jig frame. The cutting device has the advantages that waste materials generated by cutting can be easily taken out, the material blocking phenomenon is avoided, time and labor are saved, and the machining efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of fish belly beam production, and particularly relates to a device for retrieving waste material from fish belly beam cutting. Background Art

[0002] The fish belly beam has high bending strength, with a large middle cross-section that gradually decreases towards both ends of the beam. It can be used as a lower side beam in structures such as locomotives and carriages.

[0003] Fishbelly beams are typically manufactured from I-beams. After loading, the first step is to cut the webs at both ends of the raw material, creating a fishbelly shape. This material, removed during production, becomes waste. To prevent it from impacting subsequent processing, it must be promptly removed. Currently, this process is typically done manually, but manual cleaning is time-consuming and labor-intensive. Furthermore, the materials on either side of the cut tend to gravitate toward each other due to stress from deformation during cutting, causing the waste material to become stuck in the cut and difficult to remove. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide a fish belly beam cutting waste material removal device, which can easily remove the waste generated by cutting without material jamming, saving time and effort and improving processing efficiency.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A fish belly beam cutting waste material retrieving device includes a material transmission mechanism, a retrieving mechanism and a stacking trolley. The material transmission mechanism includes a transmission tire frame and a transmission roller. The retrieving mechanism is arranged on one side of the transmission tire frame. The stacking trolley is arranged between the retrieving mechanism and the transmission tire frame. The transmission roller includes a roller group and a transmission motor. There are two groups of roller groups and the two groups of roller groups are symmetrically arranged on both sides of the top of the transmission tire frame. A top material mechanism is provided on the top of the transmission tire frame between the two groups of roller groups. The roller group includes a transmission roller and a driven roller. The transmission roller and the driven roller are alternately arranged along the material transmission direction. The transmission roller on one side of the transmission tire frame is driven by the transmission motor on the top of the transmission tire frame. A wing plate constraint assembly is also provided on the top of the transmission tire frame.

[0007] Furthermore, the material-grabbing mechanism includes a ground rail, an electric trolley, a column, a boom, a slide rail, a sliding seat, a mounting seat, a material-grabbing cylinder and an electromagnet. The ground rail is arranged on one side of the transmission tire frame along the material transmission direction, the stacking trolley is arranged between the ground rail and the transmission tire frame, the electric trolley is arranged on the ground rail, the column is arranged on the electric trolley, the boom is arranged on the top of the column and is perpendicular to the material transmission direction, the slide rail is arranged on the side wall of the boom near one end of the transmission tire frame, the slide seat is slidably arranged on the slide rail, the mounting seat is arranged on the slide seat, the material-grabbing cylinder is arranged on the mounting seat and the output end of the material-grabbing cylinder is arranged vertically downward, and the electromagnet is arranged at the output end of the material-grabbing cylinder.

[0008] Furthermore, a rack is provided on the boom on one side of the slide rail along the length direction of the slide rail, a drive motor is provided on the slide seat, and a gear meshing with the rack is provided on the output shaft of the drive motor.

[0009] Furthermore, the jacking mechanism includes a support plate, a lifting cylinder and a support plate. The two ends of the support plate are respectively arranged on both sides of the top of the transmission tire frame, the lifting cylinder is arranged on the support plate between the two groups of roller groups, and the support plate is arranged at the output end of the lifting cylinder.

[0010] Furthermore, the wing plate restraint assembly includes a first support, a second support, a corner motor and a restraint lever. The first support and the second support are respectively erected on both sides of the top of the transmission tire frame and arranged opposite to each other. The top and bottom of the first support and the top and bottom of the second support are both provided with corner motors. The restraint lever is arranged on the opposite side of the first support and the second support and is connected to the output end of the corner motor.

[0011] Furthermore, a plurality of base plates are sequentially provided on the top of the conveying frame along the material conveying direction, and the two ends of the base plates are respectively provided on both sides of the top of the conveying frame, and a wing plate constraint assembly is provided on the base plate. The first support is fixed to one end of the base plate, and the second support is movably provided at the other end of the base plate. Two parallel strip holes are provided at the other end of the base plate along the length direction of the base plate, and an adjusting bolt which is slidably connected to the strip hole is passed through the strip hole, and the adjusting bolt passes upward through the bottom of the second support and is connected with an adjusting nut.

[0012] Furthermore, lateral guide wheels are provided on both sides of the top of the transmission tire frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The utility model is equipped with a transmission frame, a transmission roller, a material pushing mechanism, a material taking mechanism, and a stacking trolley, so that the material pushing mechanism can push the waste generated by cutting upward out of the transmission roller, and then the material taking mechanism transfers the waste to the stacking trolley for collection, thereby realizing waste cleaning, saving time and labor, and improving processing efficiency.

[0015] 2. The utility model can constrain the wings on both sides of the material through the setting of the wing plate constraint component, thereby preventing the materials on both sides of the incision from approaching each other due to the stress generated by cutting deformation, causing the waste generated by cutting to be stuck in the incision and unable to be smoothly ejected by the ejection mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial structural diagram of the material transmission mechanism in the present utility model;

[0018] Figure 3This is a schematic diagram of the overall structure of the material taking mechanism in the present utility model;

[0019] Figure 4 for Figure 3 A schematic diagram of the structure enlargement at point A;

[0020] Figure 5 This is a structural diagram of the wing panel restraint assembly of the present invention.

[0021] In the figure: 1. Material conveying mechanism; 11. Transmission frame; 12. Transmission motor; 13. Transmission roller; 14. Driven roller; 2. Material picking mechanism; 21. Ground rail; 22. Electric trolley; 23. Column; 24. Boom; 25. Slide rail; 26. Slide seat; 27. Mounting seat; 28. Material picking cylinder; 29. ​​Electromagnet; 3. Stacking trolley; 4. Material lifting mechanism; 41. Support plate; 42. Lifting cylinder; 43. Support plate; 5. Wing plate constraint assembly; 51. First support; 52. Second support; 53. Corner motor; 54. Constraint lever; 6. Bottom plate; 7. Strip hole; 8. Adjustment bolt; 9. Adjustment nut; 10. Lateral guide wheel; 15. Laser cutting machine; 16. Rack; 17. Drive motor. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.

[0023] Such as 1- Figure 5 As shown in the figure, a fish belly beam cutting waste material picking device includes a material conveying mechanism 1, a picking mechanism 2 and a stacking trolley 3. The material conveying mechanism 1 includes a conveying tire frame 11 and a conveying roller. The picking mechanism 2 is arranged on one side of the conveying tire frame 11, and the stacking trolley 3 is arranged between the picking mechanism 2 and the conveying tire frame 11.

[0024] like Figure 2 As shown, the conveyor roller conveyor includes two roller assemblies and a conveyor motor 12. Two roller assemblies are symmetrically positioned on either side of a conveyor frame 11. A material-lifting mechanism 4 is located on the top of the conveyor frame 11 between the two roller assemblies. The roller assembly includes conveyor rollers 13 and driven rollers 14, which are alternately mounted on the top of the conveyor frame 11 along the material conveying direction. The conveyor rollers 13 on one side of the conveyor frame 11 are driven by a conveyor motor 12 mounted on the top of the conveyor frame 11. A wing plate restraining assembly 5 is also located on the top of the conveyor frame 11. Materials are placed on the conveyor roller conveyor, and the conveyor motor 12 drives the conveyor rollers 13 to rotate, thereby conveying the materials in coordination with the rolling action of the driven rollers 14. Furthermore, lateral guide wheels 10 are mounted on either side of the conveyor frame 11. During material conveyance, the lateral guide wheels 10 roll in contact with the wing plates on either side of the material, thereby guiding the material.

[0025] After the material is transferred to the right position, the wing plate restraint assembly 5 restrains the wing plates on both sides of the material. Then, the laser cutting machine 11 installed above the transmission tire frame 11 cuts the middle part of the web of the material. After cutting, the material on both sides of the incision is supported on the transmission roller. The waste material at the incision is pushed out of the transmission roller by the ejection mechanism 4. The material retrieving mechanism 2 then removes the waste material and transfers it to the stacking trolley 3 for collection, thus achieving waste cleaning, saving time and effort, and improving processing efficiency. The wing plate restraint assembly 5 is not only used to restrain and fix the material, but also prevents the material on both sides of the incision from approaching each other due to the stress generated by cutting deformation, causing the waste material generated by cutting to be stuck in the incision and unable to be smoothly ejected by the ejection mechanism 4.

[0026] like Figure 2 As shown, the ejection mechanism 4 includes a support plate 41, a lifting cylinder 42, and a support plate 43. The two ends of the support plate 41 are fixed to the top of the conveyor frame 11. The lifting cylinder 42 is installed on the support plate 41 between the two sets of rollers. The support plate 43 is fixed to the output end of the lifting cylinder 42. After the material is cut, the lifting cylinder 42 drives the support plate 43 to move upward, thereby ejecting the waste material from the conveyor roller.

[0027] like Figure 3 As shown, the material-retrieving mechanism 2 includes a ground rail 21, an electric trolley 22, a column 23, a boom 24, a slide rail 25, a slide 26, a mounting seat 27, a material-retrieving cylinder 28, and an electromagnet 29. The ground rail 21 is arranged on one side of the transmission frame 11 along the material transmission direction, the stacking trolley 3 is arranged between the ground rail 21 and the transmission frame 11, the electric trolley 22 is mounted on the ground rail 21, the column 23 is fixed on the electric trolley 22, the boom 24 is fixed on the top of the column 23 and is perpendicular to the material transmission direction, the slide rail 25 is mounted on the side wall of the boom 24 near one end of the transmission frame 11, the slide 26 is slidably arranged on the slide rail 25, the mounting seat 27 is fixed on the slide 26, the material-retrieving cylinder 28 is mounted on the mounting seat 27, and the output end of the material-retrieving cylinder 28 is arranged vertically downward, and the electromagnet 29 is fixed to the output end of the material-retrieving cylinder 28. As shown Figure 4 As shown, a rack 16 is fixed on the arm 24 on one side of the slide rail 25 along the length direction of the slide rail 25 , a drive motor 17 is installed on the slide 26 , and a gear meshing with the rack 16 is installed on the output shaft of the drive motor 17 .

[0028] When the ejecting mechanism 4 ejects the waste out of the conveying roller, the electric trolley 22 moves on the ground rail 21 until the boom 24 is located above the cut of the material, and then the driving motor 17 drives the gear to rotate, and adjusts the position of the slide 26 in cooperation with the gear and the rack 16 until the electromagnet 29 corresponds to the waste, and then the feeding cylinder 28 drives the electromagnet 29 to move downward, and then the electromagnet 29 sucks the waste, and then the feeding cylinder 28 drives the electromagnet 29 to move upward to lift the waste, and then the electric trolley 22 and the driving motor 17 work at the same time to adjust the position of the slide 26 until the waste is located directly above the stacking trolley 3, and finally the feeding cylinder 28 drives the electromagnet 29 to move downward, and the electromagnet 29 releases the waste and places the waste on the stacking trolley 3.

[0029] like Figure 2 、 Figure 5 As shown, a plurality of base plates 6 are sequentially provided on the top of the conveying tire frame 11 along the material conveying direction. The ends of the base plates 6 are fixed to the two sides of the top of the conveying tire frame 11, and a wing plate restraining assembly 5 is provided on the base plates 6. The wing plate restraining assembly 5 includes a first support 51, a second support 52, a cornering motor 53, and a restraining bar 54. The first support 51 and the second support 52 are respectively erected on the two sides of the top of the conveying tire frame 11 and arranged opposite each other. The cornering motor 53 is mounted on the top and bottom of the first support 51 and the top and bottom of the second support 52. The restraining bar 54 is fixed to the opposite side of the first support 51 and the second support 52 and is connected to the output end of the cornering motor 53. When the material is being transferred, the material is positioned between the first support 51 and the second support 52, and the restraining lever 54 is in its initial state, with the free end of the restraining lever 54 away from the material. When the material is transferred to its proper position, the corner motor 53 drives the restraining lever 54 to rotate, causing the free end of the restraining lever to rotate to the inside of the material's wing plate and abut against the inner side of the wing plate, thereby restraining the material wing plate through the lever, thereby securing the material. When cutting the material, the restraining levers 54 at both ends of the support plate 41 act to pull the material wing plate outward, thereby preventing the material on both sides of the incision from being brought together due to stress caused by cutting deformation, and preventing waste material from being stuck in the incision. In addition, in order to facilitate the restraint of materials of different widths, the first support 51 is fixed to one end of the base plate 6, and two parallel strip holes 7 are provided at the other end of the base plate 6 along the length direction of the base plate 6. An adjusting bolt 8 is passed through the strip hole 7 and is slidably connected to the strip hole 7. The adjusting bolt 8 passes upward through the bottom of the second support 52 and is connected to the adjusting nut 9, so that the second support 52 can move along the strip hole 7 at the other end of the base plate 6. Through the movement of the second support 52, the distance between the first support 51 and the second support 52 can be adjusted according to the width of the material. After the distance is adjusted, the adjusting bolt 8 and the adjusting nut 9 are tightened to fix the second support 52.

[0030] Finally, although the above description has shown and described the embodiments of the present invention, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for collecting waste material from fish belly beam cutting, characterized in that: The invention comprises a material transmission mechanism (1), a material taking mechanism (2) and a material stacking trolley (3). The material transmission mechanism (1) comprises a transmission frame (11) and a transmission roller. The material taking mechanism (2) is arranged on one side of the transmission frame (11). The material stacking trolley (3) is arranged between the material taking mechanism (2) and the transmission frame (11). The transmission roller comprises a roller group and a transmission motor (12). Two roller groups are provided and the two roller groups are symmetrically arranged on both sides of the top of the transmission frame (11). A material lifting mechanism (4) is provided on the top of the transmission frame (11) between the two roller groups. The roller group comprises a transmission roller (13) and a driven roller (14). The transmission roller (13) and the driven roller (14) are alternately arranged along the material transmission direction. The transmission roller (13) on one side of the transmission frame (11) is driven by the transmission motor (12) on the top of the transmission frame (11). A wing plate restraining assembly (5) is also provided on the top of the transmission frame (11).

2. The device for removing waste material from fish belly beam cutting according to claim 1, characterized in that: The material taking mechanism (2) comprises a ground rail (21), an electric trolley (22), a column (23), a boom (24), a slide rail (25), a slide seat (26), a mounting seat (27), a material taking cylinder (28) and an electromagnet (29). The ground rail (21) is arranged on one side of the transmission tire frame (11) along the material transmission direction. The stacking trolley (3) is arranged between the ground rail (21) and the transmission tire frame (11). The electric trolley (22) is arranged on the ground rail (21). The column (23) is arranged on the electric On the trolley (22), the boom (24) is located on the top of the column (23) and is perpendicular to the material transmission direction, the slide rail (25) is located on the side wall of the boom (24) near one end of the transmission tire frame (11), the slide seat (26) is slidably located on the slide rail (25), the mounting seat (27) is located on the slide seat (26), the material cylinder (28) is located on the mounting seat (27) and the output end of the material cylinder (28) is vertically arranged downward, and the electromagnet (29) is located at the output end of the material cylinder (28).

3. The device for removing waste material from fish belly beam cutting according to claim 1, characterized in that: A rack (16) is provided on the arm (24) on one side of the slide rail (25) along the length direction of the slide rail (25); a driving motor (17) is provided on the slide seat (26); and a gear meshing with the rack (16) is provided on the output shaft of the driving motor (17).

4. The device for removing waste material from fish belly beam cutting according to claim 1, characterized in that: The jacking mechanism (4) comprises a support plate (41), a jacking cylinder (42) and a support disc (43); the two ends of the support plate (41) are respectively arranged on both sides of the top of the transmission tire frame (11); the jacking cylinder (42) is arranged on the support plate (41) between the two groups of roller groups; and the support disc (43) is arranged at the output end of the jacking cylinder (42).

5. The device for removing waste material from fish belly beam cutting according to claim 1, characterized in that: The wing plate restraining assembly (5) comprises a first support (51), a second support (52), a corner motor (53) and a restraining bar (54). The first support (51) and the second support (52) are respectively erected on both sides of the top of the transmission tire frame (11) and are arranged opposite to each other. The top and bottom of the first support (51) and the top and bottom of the second support (52) are both provided with the corner motor (53). The restraining bar (54) is provided on the side opposite to the first support (51) and the second support (52) and is connected to the output end of the corner motor (53).

6. The device for removing waste material from fish belly beam cutting according to claim 5, characterized in that: A plurality of bottom plates (6) are sequentially arranged on the top of the transmission frame (11) along the material transmission direction, and the two ends of the bottom plates (6) are respectively arranged on both sides of the top of the transmission frame (11). A wing plate restraining assembly (5) is provided on the bottom plate (6). The first support (51) is fixed to one end of the bottom plate (6), and the second support (52) is movably arranged at the other end of the bottom plate (6). The other end of the bottom plate (6) is provided with two parallel strip holes (7) along the length direction of the bottom plate (6). An adjusting bolt (8) is inserted into the strip hole (7) and is slidably connected to the strip hole (7). The adjusting bolt (8) passes upward through the bottom of the second support (52) and is connected to an adjusting nut (9).

7. The device for removing waste material from fish belly beam cutting according to claim 1, characterized in that: Lateral guide wheels (10) are also provided on both sides of the top of the transmission tire frame (11).

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