Tunnel mesh belt hot air flow drying integrated process equipment for flocculent refined cotton

By designing an integrated process equipment for hot air flow drying of flocculent refined cotton tunnel mesh belt, and utilizing a combination of conveying mechanism, opener and drying mechanism, the automation and intelligent control of cotton drying is realized, solving the problems of high energy consumption, low efficiency and poor uniformity of traditional drying equipment, and improving production efficiency and product quality.

CN223319501UActive Publication Date: 2025-09-09YANCHENG JINYANG NEW MATERIAL SCI&TECH CO LTD
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Patent Information

Application Number
CN202422525786.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-09
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Traditional drying equipment has problems such as large dust, high noise, high energy consumption, low drying efficiency and poor uniformity during the cotton processing process.

Method used

A tunnel mesh belt hot air flow drying integrated process equipment for flocculent refined cotton is designed. The equipment adopts a combination of a conveying mechanism, a loosening machine, a loosening mechanism and a drying mechanism. The loosening frame is driven by a motor to rotate in the drying channel. The temperature and humidity sensors and the drying mechanism are combined to precisely control the parameters, thus realizing automated and intelligent drying.

Benefits of technology

It improves the efficiency and uniformity of cotton drying, reduces energy consumption, and improves the production environment and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses tunnel mesh belt hot air flow drying integrated process equipment for flocculent refined cotton. The tunnel mesh belt hot air flow drying integrated process equipment comprises a conveying mechanism, the opener is arranged on one side of the conveying mechanism, the conveying mechanism is arranged on the other side of the opener, the drying channel is arranged on the surface of the conveying mechanism, and the loosening mechanisms are arranged in the drying channel at equal intervals; the loosening mechanisms are arranged in the drying channel at equal intervals, cotton in the drying channel is subjected to hot air drying processing through the drying mechanisms, the output end of the motor is used for driving the loosening frames to rotate in the inner cavity of the drying channel, the cotton in the drying channel is turned over, and the cotton drying efficiency is improved. And through cooperative use of a temperature and humidity sensor, the drying channel and the drying mechanism, parameters such as the hot air temperature, the air speed and the turning frequency in the drying channel can be further accurately controlled, automation and intelligence of the drying process are achieved, and therefore the cotton drying work efficiency of the device can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machinery, in particular to a flocculent refined cotton tunnel mesh belt hot air flow drying integrated process equipment. Background Art

[0002] In the textile industry, the processing of refined cotton includes multiple steps, including dehydration, opening, and drying. Traditional drying equipment has problems such as high dust production, high noise, and high energy consumption, which seriously affect the production environment and product quality.

[0003] When the device is processing cotton wool, it is generally broken up by a disperser and then dried by a drying mechanism. However, the cotton is turned over inside the drying channel, which will to a certain extent cause problems such as low drying efficiency, high energy consumption, and uneven drying in the cotton wool drying method. Utility Model Content

[0004] The purpose of the utility model is to provide a flocculent refined cotton tunnel mesh belt hot air flow drying integrated process equipment to solve the problems raised in the above background technology.

[0005] The utility model provides the following technical solution: a tunnel mesh belt hot air flow drying integrated process equipment for flocculent refined cotton, comprising a conveying mechanism; an opener is provided on one side of the conveying mechanism, a conveying mechanism is provided on the other side of the opener, a drying channel is provided on the surface of the conveying mechanism, and loosening mechanisms are provided at equal intervals inside the drying channel;

[0006] The loosening mechanism includes a loosening frame and a motor. The loosening frame is rotatably installed in the inner cavity of the drying channel. One end of the loosening frame passes through the outside of the drying channel and is fixedly connected to the output end of the motor.

[0007] Preferably, multiple groups of loosening rollers are installed in the inner cavity of the opener, and dust removal rollers are rotatably installed between the multiple groups of loosening rollers.

[0008] Preferably, a dumping plate is provided at one end of the interior of the opener, and the dumping plate is installed in close contact with the conveying mechanism on one side of the opener.

[0009] Preferably, a temperature and humidity sensor is embedded in the inner wall of the drying channel, and a drying mechanism is fixedly installed on the top of the drying channel.

[0010] Preferably, the drying mechanism includes a drying box, a placement cavity, a heating wire and a blowing fan. The drying box is arranged at the top of the drying channel. A placement cavity is opened in the inner cavity of the drying box. Heating wires are installed at equal intervals at the bottom of the placement cavity. A blowing fan is embedded in the top of the drying box.

[0011] Preferably, a discharge port is installed on the surface of the conveying mechanism at one side of the drying channel.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model arranges loosening mechanisms at equal intervals inside the drying channel, and utilizes the drying mechanism to perform hot air drying on the cotton inside the drying channel. During the drying process, the motor can be turned on by the controller, and the output end of the motor can be used to drive the loosening rack to rotate in the inner cavity of the drying channel to turn the cotton inside the drying channel. Through the coordinated use of temperature and humidity sensors, the drying channel and the drying mechanism, the hot air temperature, wind speed, turning frequency and other parameters inside the drying channel can be further controlled accurately, thereby realizing the automation and intelligence of the drying process, thereby further improving the working efficiency of the device for drying cotton. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a front cross-sectional structural diagram of the present utility model;

[0016] Figure 3 This is a schematic cross-sectional view of the connection between the drying channel and the loosening mechanism of the present invention;

[0017] Figure 4 This is a side structural diagram of the connection between the drying channel and the loosening mechanism of the present invention.

[0018] In the figure: 1. Conveying mechanism; 2. Opener; 3. Loosening roller; 4. Dust removal roller; 5. Discharging plate; 6. Loosening mechanism; 601. Loosening rack; 602. Motor; 7. Drying channel; 8. Temperature and humidity sensor; 9. Drying mechanism; 901. Drying box; 902. Placement chamber; 903. Heating wire; 904. Blowing fan; 10. Discharge port. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0022] The technical solution of the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0023] Example 1:

[0024] The present application provides an integrated process equipment for drying flocculent refined cotton with a mesh-belt hot air flow, comprising a conveying mechanism 1; an opener 2 is provided on one side of the conveying mechanism 1, and a conveying mechanism 1 is provided on the other side of the opener 2; a drying channel 7 is provided on the surface of the conveying mechanism 1, and loosening mechanisms 6 are provided at equal intervals inside the drying channel 7;

[0025] The loosening mechanism 6 includes a loosening frame 601 and a motor 602. The loosening frame 601 is rotatably installed in the inner cavity of the drying channel 7. One end of the loosening frame 601 passes through the outside of the drying channel 7 and is fixedly connected to the output end of the motor 602. Multiple groups of loosening rollers 3 are installed in the inner cavity of the opener 2. Dust removal rollers 4 are rotatably installed between the multiple groups of loosening rollers 3. A dumping plate 5 is provided at one end of the interior of the opener 2. The dumping plate 5 is installed in contact with the conveying mechanism 1 on one side of the opener 2.

[0026] Specifically, such as Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, when the device is loosening the cotton, the cotton to be loosened is input into the interior of the opener 2 through the conveying mechanism 1, and the cotton is loosened by the loosening roller 3 and the dust removal roller 4 inside the opener 2. After the cotton is broken up by the loosening roller 3 and the dust removal roller 4, the loosened cotton is conveyed to the inner cavity of the drying channel 7 through the pouring plate 5, and the cotton inside the drying channel 7 is dried with hot air by the drying mechanism 9. During the drying process, the motor 602 can be turned on by the controller, and the output end of the motor 602 can be used to drive the loosening frame 601 to rotate in the inner cavity of the drying channel 7 to turn the cotton inside the drying channel 7. Through the coordinated use of the temperature and humidity sensor 8, the drying channel 7 and the drying mechanism 9, the hot air temperature, wind speed, turning frequency and other parameters inside the drying channel 7 can be further controlled for precise control, thereby realizing the automation and intelligence of the drying process, thereby further improving the working efficiency of the device in drying cotton.

[0027] Furthermore, a temperature and humidity sensor 8 is embedded in the inner wall of the drying channel 7, and a drying mechanism 9 is fixedly installed on the top of the drying channel 7. The drying mechanism 9 includes a drying box 901, a placement cavity 902, a heating wire 903 and a blowing fan 904. The drying box 901 is arranged at the top of the drying channel 7, and a placement cavity 902 is opened in the inner cavity of the drying box 901. Heating wires 903 are installed at equal intervals at the bottom of the placement cavity 902. A blowing fan 904 is embedded in the top of the drying box 901, and a discharge port 10 is installed on the surface of the conveying mechanism 1 on one side of the drying channel 7;

[0028] Specifically, such as Figure 1 、 Figure 2 As shown, when the device is loosening the cotton, the temperature and humidity of the cotton inside the drying channel 7 can be detected by the temperature and humidity sensor 8, and then the heating wire 903 is turned on according to the controller, and heat is generated by energizing the heating wire 903. Then, the heat generated by the heating wire 903 is blown into the inner cavity of the drying channel 7 by the blowing fan 904, and the loosened cotton inside the drying channel 7 is dried and then discharged outward through the cotton discharge port 10 after the drying operation.

[0029] Working principle: When the device is loosening the cotton, the cotton to be loosened is input into the interior of the opener 2 through the conveying mechanism 1, and the cotton is loosened by the loosening roller 3 and the dust removal roller 4 inside the opener 2. After the cotton is broken up by the loosening roller 3 and the dust removal roller 4, the loosened cotton is conveyed to the inner cavity of the drying channel 7 through the pouring plate 5, and the cotton inside the drying channel 7 is dried with hot air by the drying mechanism 9. During the drying process, the motor 602 can be turned on by the controller, and the output end of the motor 602 can be used to drive the loosening frame 601 to rotate in the inner cavity of the drying channel 7, and the cotton inside the drying channel 7 can be turned over, thereby further improving the working efficiency of the device for drying cotton.

[0030] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A tunnel mesh belt hot air flow drying integrated process equipment for flocculent refined cotton, comprising a conveying mechanism (1); characterized in that: An opener (2) is provided on one side of the conveying mechanism (1), and a conveying mechanism (1) is provided on the other side of the opener (2). A drying channel (7) is provided on the surface of the conveying mechanism (1), and loosening mechanisms (6) are provided at equal intervals inside the drying channel (7); The loosening mechanism (6) comprises a loosening frame (601) and a motor (602). The loosening frame (601) is rotatably mounted in the inner cavity of the drying channel (7). One end of the loosening frame (601) passes through the outside of the drying channel (7) and is fixedly connected to the output end of the motor (602).

2. The integrated process equipment for drying flocculent refined cotton with a tunnel mesh belt and hot air flow according to claim 1, characterized in that: Multiple groups of loose rollers (3) are installed in the inner cavity of the opener (2), and dust removal rollers (4) are rotatably installed between the multiple groups of loose rollers (3).

3. The integrated process equipment for drying flocculent refined cotton with a tunnel mesh belt and hot air flow according to claim 1, characterized in that: A dumping plate (5) is provided at one end of the interior of the opener (2), and the dumping plate (5) is fitted and installed with a conveying mechanism (1) on one side of the opener (2).

4. The integrated process equipment for drying flocculent refined cotton with a tunnel mesh belt and hot air flow according to claim 1, characterized in that: A temperature and humidity sensor (8) is embedded in the inner wall of the drying channel (7), and a drying mechanism (9) is fixedly installed on the top of the drying channel (7).

5. The integrated process equipment for drying flocculent refined cotton using a tunnel mesh belt and hot air flow according to claim 4, characterized in that: The drying mechanism (9) comprises a drying box (901), a placement cavity (902), a heating wire (903) and a blowing fan (904). The drying box (901) is arranged at the top of the drying channel (7). The placement cavity (902) is opened in the inner cavity of the drying box (901). The bottom of the placement cavity (902) is equipped with heating wires (903) at equal intervals. The blowing fan (904) is embedded in the top of the drying box (901).

6. The integrated process equipment for drying flocculent refined cotton using a tunnel mesh belt and hot air flow according to claim 1, characterized in that: A discharge port (10) is installed on the surface of the conveying mechanism (1) at one side of the drying channel (7).