Container type concrete block curing system
The design of the containerized concrete block curing system solves the problem of the traditional curing system being unable to move, realizes the integration and mobility of the system, reduces transportation costs, and improves highway construction efficiency.
Patent Information
- Application Number
- CN202422120385.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Traditional concrete curing systems are immobile, resulting in high transportation costs for concrete blocks and slowing down highway construction.
A containerized concrete block curing system is designed, integrating the curing area and the storage area, including a stacker, a sample loading and unloading device, a compression testing device, etc., to achieve the mobility and integration of the system.
It reduces the transportation cost of concrete blocks, improves the efficiency of highway construction, and ensures the timeliness of maintenance inspection and construction guidance.
Smart Images

Figure CN223326638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete product production equipment, in particular to a container-type concrete block curing system. Background Art
[0002] During highway construction, concrete requires curing and testing before use. Only specimens that meet specified mechanical performance standards are accepted. With the continuous introduction of advanced equipment and technology in the highway engineering industry, project quality has been significantly improved and construction progress has been accelerated. Therefore, the efficiency of curing and testing must be aligned with the on-site construction schedule to ensure timely testing and provide timely guidance for on-site construction.
[0003] Traditional concrete curing systems are centrally located at a fixed location, so they cannot be moved with the construction site. There is a possibility that the curing system is far from the construction site, resulting in increased transportation costs for concrete blocks and slowing down the highway construction period. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art. The utility model provides a container-type concrete block curing system, which has high integration, effectively reduces the transportation cost of concrete blocks and improves construction efficiency.
[0005] In order to solve the above problems, the utility model proposes a container-type concrete block curing system, which includes a container, and a curing area and an entry and exit area arranged therein;
[0006] A palletizer guide rail is provided in the maintenance area, and the palletizer guide rail extends into the access area, and a palletizer is slidably connected to the palletizer guide rail; maintenance racks are provided on both sides of the palletizer guide rail, and the maintenance racks are located in the maintenance area;
[0007] The entry and exit area includes a sample entry and exit device, a pressure testing device, a cleaning device, a waste slag conveyor belt and a recovery device; the sample entry and exit device is connected to the palletizer guide rail, the palletizer can transport the sample to the sample entry and exit device, and the sample entry and exit device can transport the sample to the pressure testing device; the cleaning device and the waste slag conveyor belt are respectively provided on both sides of the pressure testing device, and the waste slag conveyor belt is connected to the recovery device.
[0008] As an improvement of the above technical solution, the in-and-out storage area further includes a feed turnover rack and a mobile platform, and the feed turnover rack and the mobile platform are respectively provided on both sides of the palletizer guide rail;
[0009] The moving track of the moving platform is located on one side of the sample entry and exit device, and the moving platform can transport the sample to the sample entry and exit device.
[0010] As an improvement to the above technical solution, a detection platform is provided on one side of the feed turnover rack, and the detection platform is used to test the length of the test piece; a conveyor belt is provided on the detection platform, which can convey the test piece to the palletizer.
[0011] As an improvement to the above technical solution, a sample track is provided at the end of the sample inlet and outlet device close to the compression test device, and the conveying direction of the sample track is perpendicular to the pushing direction of the sample inlet and outlet device;
[0012] The sample in and out device includes a sample delivery part, a first pushing cylinder, a sliding rail and a second pushing cylinder; the sample delivery part is arranged on the pushing end of the first pushing cylinder, the first pushing cylinder is slidably connected to the sliding rail, the sliding rail is fixedly connected to the second pushing cylinder, the pushing end of the second pushing cylinder is fixedly connected to the first pushing cylinder, the second pushing cylinder can drive the first pushing cylinder to slide along the sliding rail, and the driving direction of the second pushing cylinder is consistent with the pushing direction of the first pushing cylinder.
[0013] As an improvement of the above technical solution, the first pushing cylinder includes a fixed seat and a cylinder body; the fixed seat is fixed to the top of the cylinder body, and the fixed seat is slidably connected to the sliding track.
[0014] As an improvement of the above technical solution, the sliding track includes a fixing frame unit, a fixing frame connecting rod and a track body;
[0015] The two fixing frame units are arranged parallel to each other, and a plurality of fixing frame connecting rods arranged parallel to each other are provided between the two fixing frame units; the bottom of the fixing frame unit is fixedly connected to the track body, and the second pushing cylinder is fixed on the fixing frame connecting rod; the first pushing cylinder is slidably connected to the track body, and the pushing end of the second pushing cylinder is fixedly connected to the first pushing cylinder.
[0016] As an improvement of the above technical solution, a humidification area is further provided between the maintenance area and the entry and exit area, and a humidifier is provided in the humidification area.
[0017] As an improvement of the above technical solution, an air curtain is provided at one end of the humidification zone close to the entry and exit zone, and an automatic door is provided at the junction of the drying zone and the humidification zone.
[0018] As an improvement of the above technical solution, a main control area is provided on the side of the access area away from the maintenance area, and a press control system is provided in the main control area, and the press control system is electrically connected to the compression test device.
[0019] The implementation of this utility model has the following beneficial effects:
[0020] The utility model integrates a curing area and an access area within a container. Prepared concrete block specimens can be transported to the curing area by a stacker for curing. After curing, the stacker then transports them to a specimen access device in the access area. The specimen access device then pushes the concrete block specimens to a compression testing device for pressure testing. After the test is completed, the specimen is removed by the specimen access device. Unqualified debris is then pushed to a waste conveyor belt by a cleaning device, which then transports it to a recycling device. Integrating the curing and access areas within the container allows the entire curing system to move with the construction site, effectively reducing the transportation cost of concrete test blocks and improving the efficiency of highway construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a structural diagram of a concrete block curing system according to an embodiment of the present invention;
[0022] Figure 2 yes Figure 1 A magnified view of point A in the figure;
[0023] Figure 3 This is a three-dimensional view of a sample inlet and outlet device according to an embodiment of the present invention;
[0024] Figure 4 It is a stereoscopic view of the sample inlet and outlet device from another perspective of an embodiment of the present invention. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below with reference to the accompanying drawings.
[0026] See also Figures 1 to 4 As shown, an embodiment of the present invention provides a container-type concrete block curing system, comprising a container 1, and a curing area 2 and an entry and exit area 3 arranged therein.
[0027] The utility model integrates the curing system of the concrete blocks into the container, so that the curing system can be moved according to the construction site, thereby reducing the transportation cost of the concrete blocks and improving the construction efficiency.
[0028] Specifically, a palletizer guide rail 21 is provided in the maintenance area 2, and the palletizer guide rail 21 extends into the access area 3, and a palletizer 22 is slidably connected to the palletizer guide rail 21; maintenance racks 23 are provided on both sides of the palletizer guide rail 21, and the maintenance racks 23 are located in the maintenance area 2;
[0029] The entry and exit area 3 includes a sample entry and exit device 31, a pressure testing device 32, a cleaning device 33, a waste slag conveyor belt 34 and a recovery device 35; the sample entry and exit device 31 is connected to the palletizer guide rail 21, and the palletizer 22 can transport the test piece to the sample entry and exit device 31, and the sample entry and exit device 31 can transport the test piece to the pressure testing device 32; the cleaning device 33 and the waste slag conveyor belt 34 are respectively provided on both sides of the pressure testing device 32, and the waste slag conveyor belt 34 is connected to the recovery device 35.
[0030] The present invention integrates a curing area 2 and an access area 3 within a container. Prepared concrete block specimens can be transported to the curing area 2 by a stacker 22 for curing. After curing, the stacker 22 transports the specimens to a specimen entry and exit device 31 in the access area 3. The specimen entry and exit device 31 pushes the concrete block specimens to a compression testing device 32 for pressure testing. After the test is completed, the specimens are removed by the specimen entry and exit device 31. Unqualified debris is then pushed to a waste slag conveyor belt 34 by a cleaning device 33, and then transported to a recovery device 35 by the waste slag conveyor belt 34. By integrating the curing area 2 and access area 3 for concrete blocks within the container 1, the entire curing system can be moved with the construction site, effectively reducing the transportation cost of concrete test blocks and improving the efficiency of highway construction.
[0031] Preferably, the in-and-out storage area 3 further includes a feed turnover rack 37 and a mobile platform 36, and the feed turnover rack 37 and the mobile platform 36 are respectively provided on both sides of the palletizer guide rail 21;
[0032] The moving track of the moving platform 36 is located on one side of the sample entry and exit device 31 , and the moving platform 36 can transport the sample to the sample entry and exit device 31 .
[0033] Before curing, the concrete blocks are first loaded onto the feed turnover rack 37 , and then the palletizer 21 takes the concrete blocks from the feed turnover rack 37 and transports them to the curing rack 23 in the curing area 2 for curing. The cured concrete blocks are transported by the palletizer 22 to the mobile platform 36 , and the mobile platform 36 then transports the concrete blocks to the sample in and out device 31 .
[0034] Preferably, a testing platform 38 is provided on one side of the feed turntable 37. The testing platform 38 is used to test the length of the test piece. A conveyor belt is provided on the testing platform 38 to transport the test piece to the stacker 22. The concrete blocks are measured on the testing platform 38 before curing.
[0035] Preferably, a sample track 39 is provided at the end of the sample inlet and outlet device 31 close to the compression test device 32, and the conveying direction of the sample track 39 is perpendicular to the pushing direction of the sample inlet and outlet device 31;
[0036] The sample in and out device 31 includes a sample delivery part 311, a first pushing cylinder 312, a sliding rail 313, and a second pushing cylinder 314; the sample delivery part 311 is arranged on the pushing end of the first pushing cylinder 312, the first pushing cylinder 312 is slidingly connected to the sliding rail 313, and the sliding rail 313 is fixedly connected to the second pushing cylinder 314, and the pushing end of the second pushing cylinder 314 is fixedly connected to the first pushing cylinder 312, and the second pushing cylinder 314 can drive the first pushing cylinder 312 to slide along the sliding rail 313, and the driving direction of the second pushing cylinder 314 is consistent with the pushing direction of the first pushing cylinder 312.
[0037] The sample in-and-out device 31 has two pushing strokes, which can quickly push the concrete block into the compression test device 32, and can directly push the concrete block out after the compression test is completed.
[0038] More preferably, the first pushing cylinder 312 includes a fixing seat 315 and a cylinder body 316 ; the fixing seat 315 is fixed to the top of the cylinder body 316 , and the fixing seat 315 is slidably connected to the sliding rail 313 .
[0039] More preferably, the sliding track 313 includes a fixing frame unit 317 , a fixing frame connecting rod and a track body 318 ;
[0040] The two fixing frame units 317 are arranged parallel to each other, and a number of fixing frame connecting rods arranged parallel to each other are provided between the two fixing frame units 317; the bottom of the fixing frame unit 317 is fixedly connected to the track body 318, and the second pushing cylinder 314 is fixed on the fixing frame connecting rod; the first pushing cylinder 312 is slidably connected to the track body 318, and the pushing end of the second pushing cylinder 314 is fixedly connected to the first pushing cylinder 312.
[0041] Preferably, a humidification area 4 is provided between the curing area 2 and the storage area 3, and a humidifier 41 is provided in the humidification area 4. The humidifier 41 can maintain the humidity of the curing area 2 within an optimal range to ensure the curing effect.
[0042] Preferably, an air curtain is provided at one end of the humidification zone 4 close to the storage entry and exit zone 3 .
[0043] Preferably, a main control area is provided on a side of the entry and exit area 3 away from the maintenance area 2, and a press control system is provided in the main control area. The press control system is electrically connected to the pressure resistance testing device.
[0044] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. A containerized concrete block curing system, characterized in that: Including containers, as well as the maintenance area and entry and exit areas located inside them; A palletizer guide rail is provided in the maintenance area, and the palletizer guide rail extends into the access area, and a palletizer is slidably connected to the palletizer guide rail; maintenance racks are provided on both sides of the palletizer guide rail, and the maintenance racks are located in the maintenance area; The entry and exit area includes a sample entry and exit device, a pressure testing device, a cleaning device, a waste slag conveyor belt and a recovery device; the sample entry and exit device is connected to the palletizer guide rail, the palletizer can transport the sample to the sample entry and exit device, and the sample entry and exit device can transport the sample to the pressure testing device; the cleaning device and the waste slag conveyor belt are respectively provided on both sides of the pressure testing device, and the waste slag conveyor belt is connected to the recovery device.
2. The concrete block curing system according to claim 1, wherein: The in-and-out storage area also includes a feed turnover rack and a mobile platform, and the feed turnover rack and the mobile platform are respectively provided on both sides of the palletizer guide rail; The moving track of the moving platform is located on one side of the sample entry and exit device, and the moving platform can transport the sample to the sample entry and exit device.
3. The concrete block curing system according to claim 2, wherein: A detection platform is provided on one side of the feed turnover frame, and the detection platform is used to test the length of the test piece; a conveyor belt is provided on the detection platform, which can convey the test piece to the palletizer.
4. The concrete block curing system according to claim 1, wherein: The sample inlet and outlet device is provided with a sample crawler at the end thereof close to the compression test device, and the conveying direction of the sample crawler is perpendicular to the pushing direction of the sample inlet and outlet device; The sample in and out device includes a sample delivery part, a first pushing cylinder, a sliding rail and a second pushing cylinder; the sample delivery part is arranged on the pushing end of the first pushing cylinder, the first pushing cylinder is slidably connected to the sliding rail, the sliding rail is fixedly connected to the second pushing cylinder, the pushing end of the second pushing cylinder is fixedly connected to the first pushing cylinder, the second pushing cylinder can drive the first pushing cylinder to slide along the sliding rail, and the driving direction of the second pushing cylinder is consistent with the pushing direction of the first pushing cylinder.
5. The concrete block curing system according to claim 4, wherein: The first pushing cylinder includes a fixing seat and a cylinder body; the fixing seat is fixed to the top of the cylinder body, and the fixing seat is slidably connected to the sliding track.
6. The concrete block curing system according to claim 4, wherein: The sliding track includes a fixing frame unit, a fixing frame connecting rod and a track body; The two fixing frame units are arranged parallel to each other, and a plurality of fixing frame connecting rods arranged parallel to each other are provided between the two fixing frame units; the bottom of the fixing frame unit is fixedly connected to the track body, and the second pushing cylinder is fixed on the fixing frame connecting rod; the first pushing cylinder is slidably connected to the track body, and the pushing end of the second pushing cylinder is fixedly connected to the first pushing cylinder.
7. The concrete block curing system according to claim 1, wherein: A humidification area is further provided between the maintenance area and the entry and exit area, and a humidifier is provided in the humidification area.
8. The concrete block curing system according to claim 7, wherein: An air curtain is provided at one end of the humidification zone close to the entry and exit zone.
9. The concrete block curing system according to claim 1, wherein: A main control area is provided on a side of the entry and exit area away from the maintenance area. A press control system is provided in the main control area. The press control system is electrically connected to the compression test device.