Automatic beverage filling and capping machine

Abstract

The utility model discloses an automatic beverage filling and capping machine which comprises a frame body and a conveying belt, the conveying belt is arranged at the top of the frame body, bottles are conveyed by the conveying belt, a limiting assembly for blocking the bottles is arranged at the top of the conveying belt, a filling assembly for filling is arranged at the top of the frame body, and the conveying belt is arranged at the top of the frame body. A frame is fixedly connected to the top of the frame body, the conveying belt penetrates through the frame, a bottle cap guide rail used for guiding bottle caps is fixedly connected into the frame, and a discharging port used for discharging the bottle caps is formed in the upper surface of the bottle cap guide rail. According to the utility model, not only can the filling of beverage and the pressing of bottle caps be integrated for work, the time is saved, the automation degree of beverage filling is improved, but also bottles can be conveyed in order, the regularity of conveying the bottles is ensured, the use of the filling capping machine is facilitated, and the production efficiency is improved. And stable beverage filling and bottle cap pressing can be guaranteed, and the use stability of the filling and capping machine is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of beverage processing, in particular to an automatic beverage filling and capping machine. Background Art

[0002] Beverages refer to liquid foods that use water as the basic raw material, are produced using different formulas and manufacturing processes, and are intended for direct drinking by people. After production, beverages need to be filled using a filling machine.

[0003] The existing beverage filling and capping machine, when in use, not only requires manual filling of beverages, but also manual placement of bottle caps, which are then tightened by a screwing machine. The conversion of beverages between each process is cumbersome and has a low degree of automation. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an automatic beverage filling and capping machine.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The conveyor belt is provided with a limit assembly for resisting the bottles on the top of the frame, and a filling assembly for filling is provided on the top of the frame, the top of the frame is fixedly connected to the frame, and the conveyor belt passes through the frame, a bottle cap guide rail for guiding the bottle caps is fixedly connected in the frame, the upper surface of the bottle cap guide rail is provided with a discharge port for unloading the bottle caps, and a frustum-shaped rubber sleeve is fixedly connected at the bottom position of the discharge port, a slide groove is provided on both sides of the frame, a slide rod is slidably connected in the slide groove, a round rod is fixedly connected to the bottom of the slide rod, and the round rod is located just above the discharge port, a motor is fixedly connected to the top of the slide rod, one end of the motor output shaft passes through the slide rod and is fixedly connected to a capping head, and a groove is provided at the bottom of the capping head for matching with the bottle cap, a power component for pushing the slide rod to move downward is provided on the top of the conveyor belt, and a clamping assembly for clamping and fixing the bottles is provided.

[0007] As a further solution of the present invention, the limiting assembly includes multiple upright frames, and the multiple upright frames are fixedly connected to the top of the frame body. The multiple upright frames are evenly and symmetrically distributed on both sides of the conveyor belt. Two baffles are provided on the top of the conveyor belt, and the baffles pass through the upright frames so that the upright frames support the baffles. A threaded hole is provided on the top of the upright frame, and a hand screw supporting the baffle is threadedly connected to the threaded hole.

[0008] As a further solution of the present invention, the filling assembly includes a support frame, which is fixedly connected to the top of the frame body, a slide is slidably connected to the outside of the support frame, a mounting hole is opened on one side of the slide, a filling head is fixedly connected in the mounting hole, a feeding pipe is provided on the top of the filling head, an infrared sensor for detecting bottles is provided on one side of the support frame, and a driving assembly is provided inside the support frame for driving the slide to move up and down along the support frame.

[0009] As a further solution of the present invention, the driving assembly includes a screw rod, which is rotatably connected in the support frame, passes through the slide and is threadedly connected to the slide, and the top of the support frame is fixedly connected to a reduction motor, and the output shaft of the reduction motor passes through the support frame and is fixed to the screw rod.

[0010] As a further solution of the present invention, the two groups of clamping assemblies each include two first cylinders, which are respectively fixedly connected to the two sides of the conveyor belt, and one end of the output shaft of the two first cylinders is fixedly connected to a clamping block, and the clamping block is located above the conveyor belt, and two avoidance grooves are provided on one side of the baffle frame for allowing the clamping block to pass through the baffle frame.

[0011] As a further solution of the present invention, the filling head and the capping head are both located directly above and in the center of the conveyor belt, and the two groups of clamping assemblies are respectively located directly below the filling head and the capping head.

[0012] As a further solution of the present invention, the power component is a second cylinder, the second cylinder is fixedly connected to the top of the frame, and one end of the telescopic part of the second cylinder passes through the frame and is fixed to the sliding rod.

[0013] The beneficial effects of the utility model are:

[0014] 1. In the utility model, through the coordinated use of the capping head and the bottle cap guide rail, after the bottles are filled and transported to the bottom of the discharge port, the round rod squeezes the bottle caps that have entered the discharge port and drops them onto the bottles, and then the capping head presses and fixes the bottle caps, thereby integrating the filling of beverages and the pressing of bottle caps into one operation, saving time and improving the degree of automation of beverage filling.

[0015] 2. In the present invention, a limiting component is provided to stop and limit the bottles during the conveyor belt conveying the bottles, so that the bottles can be conveyed neatly, ensuring the neatness of the bottle conveying and facilitating the use of the filling and capping machine.

[0016] 3. In the present invention, two sets of clamping assemblies are provided. When the bottles are filled and the bottle caps are pressed, the clamping assemblies will clamp and fix the bottles, thereby ensuring stable filling of beverages and pressing of bottle caps, thereby improving the stability of the filling and capping machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front perspective structural diagram of an automatic beverage filling and capping machine proposed in the utility model;

[0018] Figure 2 This is a partial structural diagram of an automatic beverage filling and capping machine proposed in the present invention;

[0019] Figure 3 A is a schematic diagram of the structure of an automatic beverage filling and capping machine proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of a frame of an automatic beverage filling and capping machine proposed in the present invention;

[0021] Figure 5 This is a schematic diagram of the enlarged structure of a support frame of an automatic beverage filling and capping machine proposed in the utility model.

[0022] In the figure: 1. frame; 2. frame; 3. support frame; 4. conveyor belt; 5. avoidance groove; 6. clamping block; 7. first cylinder; 8. stand; 9. thumb screw; 10. retaining frame; 11. slide; 12. capping head; 13. slide rod; 14. bottle cap guide rail; 15. frustum-shaped rubber sleeve; 16. round rod; 17. second cylinder; 18. screw rod; 19. slide; 20. infrared sensor; 21. feed pipe; 22. filling head. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, other embodiments obtained by ordinary technicians in this field without making creative work are all within the scope of protection of the present invention.

[0024] Reference Figure 1-Figure 5, an automatic beverage filling and capping machine, including a frame 1 and a conveyor belt 4, the conveyor belt 4 is arranged on the top of the frame 1, so that the conveyor belt 4 transports the bottles, the top of the conveyor belt 4 is provided with a limit assembly for resisting the bottles, the top of the frame 1 is provided with a filling assembly for filling, the top of the frame 1 is fixed with a frame 2 by bolts, and the conveyor belt 4 passes through the frame 2, and a bottle cap guide rail 14 for guiding the bottle caps is fixed in the frame 2 by bolts, the upper surface of the bottle cap guide rail 14 is provided with a discharge port for unloading the bottle caps, and a frustum-shaped Rubber sleeve 15, both sides of the frame 2 are provided with a slide 11, the slide 11 is slidably connected with a slide rod 13, the bottom of the slide rod 13 is welded with a round rod 16, and the round rod 16 is located just above the discharge port, the top of the slide rod 13 is fixed with a motor by bolts, one end of the motor output shaft passes through the slide rod 13 and is fixed with a capping head 12 by bolts, the bottom of the capping head 12 is provided with a groove adapted to the bottle cap, the top of the frame 2 is provided with a power component for pushing the slide rod 13 to move downward, the top of the conveyor belt 4 is provided with a clamping assembly for clamping and fixing the bottle, and the bottle is fixed by the conveyor belt 4. During the conveying process, the beverage is filled by the filling assembly. After the filling is completed, the conveyor belt 4 will continue to convey the filled bottles. When the bottles are conveyed to the bottom of the discharge port, the power component pushes the slide bar 13 to move downward, and the slide bar 13 drives the round rod 16 to move downward, so that the round rod 16 passes the bottle cap in the discharge port through the truncated cone rubber sleeve 15 and falls onto the bottle. Then the round rod 16 is separated from the discharge port by the power component. At this time, the bottle cap in the bottle cap guide rail 14 will fall into the discharge port and support the bottle cap through the truncated cone rubber sleeve 15, and then The conveyor belt 4 continues to convey the bottles. When the bottle is conveyed to the bottom of the capping head 12, the capping head 12 is moved downward so that the bottle cap enters the groove on the capping head 12. Then the motor is started, and the motor drives the capping head 12 to move, so that the capping head 12 drives the bottle cap to rotate and tighten the bottle cap. At the same time, the next bottle will be conveyed to the bottom of the discharge port, so that the round rod 16 squeezes the bottle cap in the discharge port out and drops it onto the bottle, thereby concentrating the filling of the beverage and the pressing of the bottle cap to perform the work together, saving time and improving the degree of automation of beverage filling.

[0025] In the present invention, the limiting assembly includes a plurality of upright frames 8, and the plurality of upright frames 8 are fixed to the top of the frame body 1 by bolts. The plurality of upright frames 8 are evenly and symmetrically distributed on both sides of the conveyor belt 4. Two blocking frames 10 are provided on the top of the conveyor belt 4, and the blocking frames 10 pass through the upright frames 8 so that the upright frames 8 support the blocking frames 10. A threaded hole is provided on the top of the upright frame 8, and a hand screw 9 for supporting the blocking frames 10 is connected to the threaded hole. In the process of conveying the bottles, the blocking frames 10 will resist and limit the bottles, so that the bottles can be conveyed neatly. At the same time, the hand screw 9 can be loosened, and the distance between the two blocking frames 10 can be adjusted. Then, the blocking frames 10 are fixed by the hand screw 9, so that bottles of different sizes can be adapted for neat conveying.

[0026] In particular, the filling assembly includes a support frame 3, which is fixed to the top of the frame body 1 by bolts, and a slide 19 is slidably connected to the outside of the support frame 3. A mounting hole is opened on one side of the slide 19, and a filling head 22 is fixed in the mounting hole by bolts. A feeding pipe 21 is provided on the top of the filling head 22, and an infrared sensor 20 for detecting the bottle is provided on one side of the support frame 3. The model of the infrared sensor 20 is HC-SR501. A driving assembly for driving the slide 19 to move up and down along the support frame 3 is provided in the support frame 3, and the driving assembly includes a screw rod 18, which is rotatably connected to the support frame 3, and the screw rod 18 The top of the support frame 3 is fixed with a reduction motor by bolts, and the output shaft of the reduction motor passes through the support frame 3 and is fixed with the screw rod 18. The two sets of clamping assemblies include two first cylinders 7, and the two first cylinders 7 are respectively fixed to the two sides of the conveyor belt 4 by bolts. One end of the output shaft of the two first cylinders 7 is fixed with a clamping block 6 by bolts, and the clamping block 6 is located above the conveyor belt 4. One side of the retaining frame 10 is provided with two avoidance grooves 5 for allowing the clamping block 6 to pass through the retaining frame 10. The filling head 22 and the capping head 12 are both located directly above the conveyor belt 4 and in the center. The two sets of clamping assemblies The components are respectively located directly below the filling head 22 and the capping head 12. During the bottle conveying process, when the infrared sensor 20 senses the bottle, the first cylinder 7 is started to extend, and the first cylinder 7 pushes the clamping block 6 to pass through the avoidance groove 5 so that the clamping block 6 clamps and fixes the bottle. Then the motor is started to drive the screw rod 18 to rotate. The screw rod 18 drives the slide 19 to move downward along the support frame 3 through the threaded engagement between the screw rod 18 and the slide 19. The slide 19 drives the filling head 22 to move downward, so that the filling head 22 enters the bottle, thereby filling the bottle. After the filling is completed, the motor is reversed to separate the filling head 22 from the bottle. At the same time, the first cylinder 7 contracts so that the clamping block 6 no longer clamps the bottle. At this time, the conveyor belt 4 will continue to transport the filled bottles. In the process of pressing the bottle caps, another set of first cylinders 7 will extend, so that the clamping block 6 passes through the avoidance groove 5 so that the clamping block 6 clamps and fixes the bottle, ensuring stable bottle filling and bottle cap pressing. The power component is the second cylinder 17, and the second cylinder 17 is fixed to the top of the frame 2 by bolts. One end of the telescopic part of the second cylinder 17 passes through the frame 2 and is fixed to the slide bar 13. The extension and contraction of the second cylinder 17 will drive the slide bar 13 to move up and down.

[0027] Working principle: When in use, the bottles are transported by the conveyor belt 4. During the process of transporting the bottles, the bottles can be stopped and limited by the blocking frame 10, so that the bottles can be transported neatly. During the process of transporting the bottles, when the infrared sensor 20 senses the bottle, the first cylinder 7 is started to extend, and the first cylinder 7 pushes the clamping block 6 to pass through the avoidance groove 5 so that the clamping block 6 clamps and fixes the bottle. Then the motor is started to drive the screw rod 18 to rotate. The screw rod 18 is engaged with the thread between the slide 19 to drive the slide 19 along the support The frame 3 moves downward, and the slide 19 drives the filling head 22 to move downward, so that the filling head 22 enters the bottle, thereby filling the bottle. After the filling is completed, the motor reverses to separate the filling head 22 from the bottle. At the same time, the first cylinder 7 contracts so that the clamping block 6 no longer clamps the bottle. At this time, the conveyor belt 4 will continue to transport the filled bottle. When the bottle is transported to the bottom of the discharge port, the second cylinder 17 extends and pushes the slide rod 13 to move downward along the chute 11. The slide rod 13 drives the round rod 16 to move downward. The rod 16 passes the bottle cap in the discharge port through the truncated cone rubber sleeve 15 and drops it onto the bottle. Then the second cylinder 17 contracts to move the slide bar 13 upward, thereby separating the round rod 16 from the discharge port. At this time, the bottle cap in the bottle cap guide rail 14 will fall into the discharge port and be supported by the truncated cone rubber sleeve 15. Then the conveyor belt 4 continues to transport the bottle. When the bottle is transported to the bottom of the capping head 12, another group of first cylinders 7 is started to extend. The first cylinder 7 pushes the clamping block 6 to pass through the avoidance groove 5 to clamp the bottle. Then the second cylinder 17 is pressed The cylinder 17 continues to extend to push the slide bar 13 downward, thereby moving the capping head 12 downward and allowing the bottle cap to enter the groove on the capping head 12. Then the motor is started, and the motor drives the capping head 12 to move, so that the capping head 12 drives the bottle cap to rotate and tighten the bottle cap. At the same time, the next bottle will be conveyed to the bottom of the discharge port, so that the round rod 16 will squeeze the bottle cap in the discharge port out and drop it onto the bottle, thereby concentrating the filling of the beverage and the pressing of the bottle cap to work together, saving time and improving the degree of automation of beverage filling.

[0028] Furthermore, the terms "installed," "disposed," "connected," and "socketed" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

Claims

1. An automatic beverage filling and capping machine, comprising a frame (1) and a conveyor belt (4), wherein the conveyor belt (4) is arranged on the top of the frame (1) so that the conveyor belt (4) transports bottles, and is characterized in that: The top of the conveyor belt (4) is provided with a limiting component for resisting the bottles, the top of the frame (1) is provided with a filling component for filling, the top of the frame (1) is fixedly connected to the frame (2), and the conveyor belt (4) passes through the frame (2), the frame (2) is fixedly connected with a bottle cap guide rail (14) for guiding the bottle caps, the upper surface of the bottle cap guide rail (14) is provided with a discharge port for unloading the bottle caps, and a truncated cone-shaped rubber sleeve (15) is fixedly connected to the position at the bottom of the discharge port, and both sides of the frame (2) are provided with a slide groove (1 1), a slide rod (13) is slidably connected in the slide groove (11), a round rod (16) is fixedly connected to the bottom of the slide rod (13), and the round rod (16) is located just above the discharge port, a motor is fixedly connected to the top of the slide rod (13), one end of the motor output shaft passes through the slide rod (13) and is fixedly connected to the capping head (12), a groove adapted to the bottle cap is provided at the bottom of the capping head (12), a power component for pushing the slide rod (13) to move downward is provided at the top of the frame (2), and a clamping assembly for clamping and fixing the bottle is provided at the top of the conveyor belt (4).

2. The automatic beverage filling and capping machine according to claim 1, characterized in that: The limiting assembly includes a plurality of upright frames (8), and the plurality of upright frames (8) are fixedly connected to the top of the frame body (1). The plurality of upright frames (8) are evenly and symmetrically distributed on both sides of the conveyor belt (4). Two retaining frames (10) are provided on the top of the conveyor belt (4), and the retaining frames (10) pass through the upright frames (8) so that the upright frames (8) support the retaining frames (10). A threaded hole is provided on the top of the upright frame (8), and a hand screw (9) supporting the retaining frame (10) is threadedly connected in the threaded hole.

3. The automatic beverage filling and capping machine according to claim 2, characterized in that: The filling assembly comprises a support frame (3), the support frame (3) being fixedly connected to the top of the frame body (1), a slide frame (19) being slidably connected to the outer side of the support frame (3), a mounting hole being provided on one side of the slide frame (19), a filling head (22) being fixedly connected in the mounting hole, a feeding pipe (21) being provided on the top of the filling head (22), an infrared sensor (20) for detecting bottles being provided on one side of the support frame (3), and a driving assembly being provided inside the support frame (3) for driving the slide frame (19) to move up and down along the support frame (3).

4. The automatic beverage filling and capping machine according to claim 3, characterized in that: The driving assembly includes a screw rod (18), the screw rod (18) is rotatably connected in the support frame (3), the screw rod (18) passes through the slide (19) and is threadedly connected to the slide (19), the top of the support frame (3) is fixedly connected to a reduction motor, and the output shaft of the reduction motor passes through the support frame (3) and is fixed to the screw rod (18).

5. The automatic beverage filling and capping machine according to claim 3, characterized in that: The two groups of clamping assemblies each include two first cylinders (7), the two first cylinders (7) are fixedly connected to both sides of the conveyor belt (4), one end of the output shaft of the two first cylinders (7) is fixedly connected to a clamping block (6), and the clamping block (6) is located above the conveyor belt (4), and one side of the retaining frame (10) is provided with two avoidance grooves (5) for allowing the clamping block (6) to pass through the retaining frame (10).

6. The automatic beverage filling and capping machine according to claim 5, characterized in that: The filling head (22) and the capping head (12) are both located directly above and in the center of the conveyor belt (4), and the two groups of clamping assemblies are respectively located directly below the filling head (22) and the capping head (12).

7. The automatic beverage filling and capping machine according to claim 1, characterized in that: The power component is a second cylinder (17), which is fixedly connected to the top of the frame (2), and one end of the telescopic part of the second cylinder (17) passes through the frame (2) and is fixed to the slide rod (13).

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