Knitted textile surface treatment device
By designing an adjustable smoothing table and an automatic steam heating system, the problems of existing devices being unable to adjust fabric thickness and manual placement are solved, efficient fabric ironing and smoothing processing is achieved, work efficiency is improved and the surface of textiles is protected.
Patent Information
- Application Number
- CN202422327193.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Existing needle textile processing devices cannot adjust the thickness of fabric during ironing and smoothing, resulting in low work efficiency and the need for manual placement of fabric.
A device including a workbench, a smoothing table, an adjusting plate, a pressing roller and a rubber sleeve was designed. The height adjustment of the smoothing table was achieved through the meshing connection of the adjusting plate and the half gear. Combined with the automated processing of the steam engine and the pressing roller, the continuous ironing and automated operation of fabrics of different thicknesses were achieved.
It realizes the automatic ironing and smoothing of fabrics of different thicknesses, improves work efficiency, avoids manual operation, and protects the surface of textiles from being scratched.
Smart Images

Figure CN223329568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of needle textile processing, and in particular to a surface treatment device for needle textiles. Background Art
[0002] When textiles are produced, a lot of wrinkles or dust may appear due to storage or transportation problems. Generally, textiles must be kept flat and clean before printing to ensure the quality and effect of textile printing. Generally, machines are used for processing. Traditional manual processing has low work efficiency.
[0003] Prior art 1 (application number: CN202111065475.5) A needle textile processing ironing device, the needle textile processing ironing device comprising a base plate, both sides of the top of the base plate are fixedly connected with support plates, a sliding plate is slidably connected between the opposite sides of the two support plates, the top of the sliding plate is fixedly connected with a fixed frame, and a threaded rod is rotatably connected between the two sides of the inner wall of the fixed frame. The needle textile processing ironing device provided by the utility model drives the straight rod to move by the pull handle, the straight rod drives the cross rod to move, and the cross rod drives the clamping block to move, and the needle textile is fixed to the placement table by the clamping block to prevent the needle textile from leaving the placement table during the ironing process, affecting its ironing effect. It is simple to operate and easy to disassemble, which is conducive to widespread promotion and use. By using the electrostatic friction rod, impurities on the surface of the needle textile can be removed, thereby improving the quality of the needle textile after ironing.
[0004] However, in the implementation of related technologies, it was found that the above-mentioned needle textile processing device has the following problems: when ironing and smoothing the cloth, the thickness of the cloth cannot be adjusted, and a continuous ironing process cannot be performed. The cloth needs to be placed manually, resulting in relatively low work efficiency. Utility Model Content
[0005] The utility model proposes a surface treatment device for needle textiles, which solves the problem in the related art that when ironing and smoothing the cloth, the thickness of the cloth cannot be adjusted, and continuous ironing cannot be performed, and the cloth needs to be placed manually, resulting in low work efficiency.
[0006] The technical solution of the utility model is as follows: a surface treatment device for knitted textiles, comprising a workbench placed on the ground, a small steam engine installed inside the front end of the workbench, and a ventilation hole opened on the lower front side of the workbench;
[0007] The motor is installed at the rear end of the cloth receiving rack on the upper left rear side of the workbench, and the cloth receiving rack is connected to the upper left end of the workbench by bolts, and a cloth receiving roller is installed and connected between the cloth receiving racks;
[0008] The cloth placing rack is fixedly installed on the upper right end of the workbench by bolts, and a cloth placing roller is rotatably connected between the cloth placing racks;
[0009] Also includes:
[0010] A leveling table, the leveling table is installed at the upper end opening of the workbench, and the lower end of the leveling table is fixedly connected to a connecting piece;
[0011] An adjustment plate, wherein the interior of the adjustment plate is connected through a limit column, and the limit column is fixedly connected to the left and right side walls of the workbench;
[0012] The pressing roller is rotatably mounted on the upper side wall of the workbench, and the pressing roller is mounted above the leveling table.
[0013] Preferably, the leveling table is provided with heat dissipation vents in a strip structure at equal intervals, and the inner width of the heat dissipation vents is 0.5CM. The leveling table forms an integrated structure with the adjustment plate through a connecting piece, and the connection between the adjustment plate and the half gear is a meshing connection. At the same time, the half gear is installed on both the left and right sides of the workbench.
[0014] Preferably, the half gear is integrally connected to the ratchet through a rotating shaft, and a pawl is meshed and connected to the upper side of the ratchet, a ratchet and pawl structure is formed between the ratchet and the pawl, and the pawl is fixedly mounted on the right side wall of the workbench through a connecting shaft, and the pawl is rotatably mounted on the connecting shaft.
[0015] Preferably, a spring is sleeved on the outer surface of the upper end of the limiting column, and the spring is arranged above the adjustment plate. At the same time, the adjustment plate forms a lifting structure on the limiting column through a half gear.
[0016] Preferably, the leveling table forms a lifting structure inside the workbench through the adjustment plate, and the movement path of the leveling table inside the workbench does not contact the opening of the small steam engine, and the opening of the small steam engine inside the workbench is arranged to be tilted upward.
[0017] Preferably, the outer surface of the pressing roller is connected to a rubber sleeve by Velcro, and a disassembly structure is formed between the rubber sleeve and the pressing roller, and two groups of pressing rollers are installed and fixed on the inner wall of the upper end of the workbench.
[0018] Preferably, the upper end surface of the pressing roller is lower than the lower end surface of the cloth placing roller, and the spacing between the left pressing roller and the left inner wall of the workbench is smaller than the spacing between the right pressing roller and the right inner wall of the workbench, and the minimum spacing between the two groups of pressing rollers is less than 1CM.
[0019] Preferably, the connecting member is in an inverted "F" shape, and the connecting member slides up and down on the side wall of the workbench through the lifting structure of the adjustment plate and the half gear, and the sliding track of the connecting member is not greater than the internal height dimension of the workbench.
[0020] Preferably, the adjustment plate forms a telescopic structure on the limiting column through a spring, and the limiting column is equal in height to the side wall of the workbench.
[0021] Preferably, the longitudinal section of the workbench is in a concave shape, and the upper opening size of the workbench is larger than the cross-sectional size of the leveling platform.
[0022] The working principle and beneficial effects of the utility model are as follows: when ironing and flattening the cloth, the thickness of the cloth is adjusted and pressed to be fixed, and a continuous ironing process can be performed without manually placing the cloth, thereby improving work efficiency.
[0023] 1. In the utility model, a pressing roller and a rubber sleeve are provided. The rubber sleeve forms a disassembly structure on the outer surface of the pressing roller, so that the rubber sleeve is easy to replace. At the same time, the rubber sleeve is made of a relatively soft and smooth material, so that the textiles will not be scratched when pressed flat, and the textiles are also protected and flattened.
[0024] 2. In the utility model, a cloth-laying roller, a cloth-collecting roller and a small steam engine are provided. The small steam engine performs steam heat and moisture treatment on the textiles at the leveling table on the upper side of the workbench. The cloth-laying roller lays the textiles, and the cloth-collecting roller rewinds the textiles through a motor. The cloth-laying and cloth-collecting operations facilitate automatic processing of the textiles, avoid manual processing, improve work efficiency, and facilitate uniform humidification and heating for better leveling.
[0025] 3. In the present invention, an adjustment plate, a half gear and a ratchet are provided. The adjustment plate and the half gear are meshed and connected, so that when the rotating shaft is rotated, the half gear and the ratchet are driven to rotate at the same time, and then the adjustment plate is driven to slide up and down, so as to adjust the height position of the leveling table, so as to level the textiles of different thicknesses. At the same time, the pawl has a limiting effect on the ratchet to prevent looseness and affect the leveling of the textiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] Figure 1 This is a schematic diagram of the overall structure proposed by the utility model;
[0028] Figure 2 This is a schematic diagram of the overall structure of the connection between the leveling table and the adjustment plate proposed in the present invention;
[0029] Figure 3 The utility model proposed Figure 1 A in the middle is an enlarged structural diagram;
[0030] Figure 4 This is a schematic diagram of the three-dimensional structure of the connection between the half gear and the ratchet proposed in the present invention.
[0031] In the figure: 1. Workbench; 2. Small steam engine; 3. Ventilation hole; 4. Cloth placing rack; 5. Cloth placing roller; 6. Cloth collecting roller; 7. Cloth collecting rack; 8. Motor; 9. Leveling table; 10. Adjustment plate; 11. Limiting column; 12. Spring; 13. Half gear; 14. Connecting part; 15. Rotating shaft; 16. Heat dissipation vent; 17. Pressing roller; 18. Rubber sleeve; 19. Ratchet; 20. Pawl; 21. Connecting shaft. DETAILED DESCRIPTION
[0032] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] See also Figures 1-4 The utility model provides a technical solution for a surface treatment device for needle textiles, which includes a workbench 1, a small steam engine 2, a ventilation hole 3, a cloth placing rack 4, a cloth placing roller 5, a cloth collecting roller 6, a cloth collecting rack 7, a motor 8, a leveling table 9, an adjustment plate 10, a limit column 11, a spring 12, a half gear 13, a connecting piece 14, a rotating shaft 15, a heat dissipation port 16, a pressing roller 17, a rubber sleeve 18, a ratchet 19, a pawl 20 and a connecting shaft 21.
[0034] The working principle and use process of this utility model: Figure 1 、 Figure 2 and Figure 4As shown, after the textiles are installed and placed by the cloth placing rack 4 and the cloth placing roller 5, since the heat dissipation vents 16 with strip structures are opened at equal intervals on the leveling table 9, and the inner width of the heat dissipation vents 16 is 0.5CM, the leveling table 9 is integrated with the adjustment plate 10 through the connecting member 14, and the connection between the adjustment plate 10 and the half gear 13 is a meshing connection. At the same time, the half gear 13 is installed on both sides of the workbench 1, and the half gear 13 is integrated with the ratchet 19 through the rotating shaft 15, and the ratchet 19 The upper side of the workbench 1 is engaged with a pawl 20, and a ratchet and pawl structure is formed between the ratchet 19 and the pawl 20, and the pawl 20 is fixedly mounted on the right side wall of the workbench 1 through the connecting shaft 21, and the pawl 20 is rotatably mounted on the connecting shaft 21. The leveling table 9 forms a lifting structure inside the workbench 1 through the adjusting plate 10, and the movement path of the leveling table 9 inside the workbench 1 does not contact the opening of the small steam engine 2, and the opening of the small steam engine 2 inside the workbench 1 is tilted upward, and the connecting piece 14 is in an inverted "F " shaped structure, and the connecting member 14 slides up and down on the side wall of the workbench 1 through the lifting structure of the adjusting plate 10 and the half gear 13, and the sliding track of the connecting member 14 is not greater than the internal height dimension of the workbench 1, which is convenient for the adjusting plate 10 to drive the leveling table 9 to perform stable lifting and lowering adjustment on the workbench 1, which is convenient to use. The adjusting plate 10 forms a telescopic structure on the limiting column 11 through the spring 12, and the limiting column 11 is equal to the side wall height of the workbench 1, and the half gear 13 and the ratchet 1 are driven by the rotating shaft 15. 9 rotates, the half gear 13 and the adjusting plate 10 engage to drive the adjusting plate 10 and the leveling table 9 to rise and fall on the workbench 1, thereby adjusting the distance between the leveling table 9 and the rolling roller 17, which is convenient for rolling processing of textiles of different thicknesses. Due to the limiting effect of the pawl 20, the ratchet 19 is prevented from rotating under force, thereby preventing the adjusting plate 10 from loosening. After the work is completed, the pawl 20 is no longer in contact with the ratchet 19, and the adjusting plate 10 is automatically reset under the elastic action of the spring 12, which is convenient for the next work;
[0035] Combine Figure 1 and Figure 3As shown, the power of the small steam engine 2 (a high-temperature and high-pressure steam cleaning machine of model VCX) is turned on, and the small steam engine 2 sprays hot steam to the inside of the workbench 1 in an inclined upward manner. The outer surface of the pressing roller 17 is connected to a rubber sleeve 18 by Velcro, and a disassembly structure is formed between the rubber sleeve 18 and the pressing roller 17, and two groups of pressing rollers 17 are fixed on the upper inner wall of the workbench 1. The upper end surface of the pressing roller 17 is lower than the lower end surface of the cloth-releasing roller 5, and the spacing between the left pressing roller 17 and the left inner wall of the workbench 1 is smaller than the spacing between the right pressing roller 17 and the right inner wall of the workbench 1, and the minimum spacing between the two groups of pressing rollers 17 is less than 1CM, so as to fully roll the textiles. The rubber sleeve 18 on the outer surface of the pressing roller 17 is convenient for installation, disassembly and replacement, and the material is smooth and soft, so as to protect the textiles and avoid scratches.
[0036] Then the power supply of the motor 8 (model is YE5) is turned on, so that the cloth roller 6 can roll up the textile. The textile is humidified and heated by steam, and then rolled by the rolling roller 17, so that it can be quickly flattened. While the cloth roller 6 rotates, it is also convenient for automatic spreading of cloth and rolling up of textiles, which is convenient for operation and improves work efficiency. This is the working process of the needle textile smoothing device.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A surface treatment device for knitted textiles, comprising a workbench (1), the workbench (1) being placed on the ground, a small steam engine (2) being installed inside the front end of the workbench (1), and a ventilation hole (3) being opened on the front lower side of the workbench (1); A motor (8), wherein the motor (8) is mounted on the rear end of a cloth receiving frame (7) on the upper left rear side of the workbench (1), and the cloth receiving frame (7) is connected to the upper left end of the workbench (1) by bolts, and a cloth receiving roller (6) is installed and connected between the cloth receiving frame (7) and the cloth receiving frame (7); A cloth placing rack (4), wherein the cloth placing rack (4) is fixedly installed at the upper right end of the workbench (1) by means of bolts, and a cloth placing roller (5) is rotatably connected between the cloth placing rack (4); It is characterized in that Also includes: A leveling table (9), wherein the leveling table (9) is installed at the upper opening of the workbench (1), and a connecting piece (14) is fixedly connected to the lower end of the leveling table (9); An adjustment plate (10), wherein the interior of the adjustment plate (10) is penetrated and connected with a limiting column (11), and the limiting column (11) is fixedly connected to both the left and right side walls of the workbench (1); A pressing roller (17) is rotatably mounted on the upper side wall of the workbench (1), and the pressing roller (17) is mounted above the leveling platform (9).
2. A surface treatment device for knitted textiles according to claim 1, characterized in that: The leveling table (9) is provided with heat dissipation openings (16) in a strip-shaped structure at equal intervals, and the inner width of the heat dissipation openings (16) is 0.5 cm. The leveling table (9) is connected to the adjustment plate (10) through a connecting piece (14) to form an integrated structure, and the connection between the adjustment plate (10) and the half gear (13) is a meshing connection. At the same time, the half gear (13) is installed on both the left and right sides of the workbench (1).
3. A surface treatment device for knitted textiles according to claim 2, characterized in that: The half gear (13) is integrally connected to the ratchet (19) via a rotating shaft (15), and a pawl (20) is meshedly connected to the upper side of the ratchet (19), and a ratchet-pawl structure is formed between the ratchet (19) and the pawl (20), and the pawl (20) is fixedly mounted on the right side wall of the workbench (1) via a connecting shaft (21), and the pawl (20) is rotatably mounted on the connecting shaft (21).
4. The surface treatment device for knitted textiles according to claim 1, characterized in that: The outer surface of the upper end of the limiting column (11) is sleeved with a spring (12), and the spring (12) is arranged above the adjustment plate (10). At the same time, the adjustment plate (10) forms a lifting structure on the limiting column (11) through a half gear (13).
5. The surface treatment device for knitted textiles according to claim 4, characterized in that: The leveling platform (9) forms a lifting structure inside the workbench (1) through the adjustment plate (10), and the movement path of the leveling platform (9) inside the workbench (1) does not contact the opening of the small steam engine (2), and the opening of the small steam engine (2) inside the workbench (1) is arranged to be inclined upward.
6. The surface treatment device for knitted textiles according to claim 1, characterized in that: The outer surface of the pressing roller (17) is connected to a rubber sleeve (18) by Velcro, and a disassembly structure is formed between the rubber sleeve (18) and the pressing roller (17), and two groups of pressing rollers (17) are fixed on the inner wall of the upper end of the workbench (1).
7. The surface treatment device for knitted textiles according to claim 6, characterized in that: The upper end surface of the pressing roller (17) is lower than the lower end surface of the cloth placing roller (5), and the spacing between the left pressing roller (17) and the left inner wall of the workbench (1) is smaller than the spacing between the right pressing roller (17) and the right inner wall of the workbench (1), and the minimum spacing between the two groups of pressing rollers (17) is less than 1CM.
8. The surface treatment device for knitted textiles according to claim 2, characterized in that: The connecting member (14) has an inverted "F"-shaped structure, and the connecting member (14) slides up and down on the side wall of the workbench (1) through the lifting structure of the adjustment plate (10) and the half gear (13), and the sliding track of the connecting member (14) is no greater than the internal height dimension of the workbench (1).
9. The surface treatment device for knitted textiles according to claim 8, characterized in that: The regulating plate (10) forms a telescopic structure on the limiting column (11) through a spring (12), and the limiting column (11) has the same height as the side wall of the workbench (1).
10. The surface treatment device for knitted textiles according to claim 1, characterized in that: The longitudinal section of the workbench (1) is in a concave shape, and the upper end opening size of the workbench (1) is larger than the cross-sectional size of the leveling platform (9).
Citation Information
Patent Citations
A textile printing device
CN113500852B