Modeling robot for casting mold demolding
By designing a molding robot for demolding casting molds, and using a clamping component and a threaded rod drive system to achieve automatic mold flipping and vibration sand cleaning, the low efficiency and safety hazards of traditional manual demolding methods are solved, and production efficiency and casting quality are improved.
Patent Information
- Application Number
- CN202520015034.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Traditional manual demoulding methods are labor-intensive and time-consuming in large or heavy mold casting, affecting production efficiency and posing safety hazards. They are unable to meet the efficient and safe production needs of modern manufacturing.
A molding robot for demolding casting molds is designed. The clamping assembly and threaded rod drive system are used to realize automatic flipping and demolding of the mold. A vibration pump is used to clean the sand to avoid manual contact with the high-temperature mold.
It realizes the automatic demoulding of the mold, reduces the risk of safety accidents, improves production efficiency and casting quality, and reduces scrap rate and production costs.
Smart Images

Figure CN223338349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting demoulding, in particular to a modeling robot used for demoulding a casting mold. Background Art
[0002] Casting molds are the core tools in the casting process. They play a key role in shaping molten metal and forming castings with specific shapes and sizes after cooling and solidification. These molds are usually composed of a mold body, a cavity, a gate and a vent. The mold body constitutes the main structure, the cavity is the space filled with metal, the gate is the channel for the metal to enter the cavity, and the vent is responsible for discharging the gas in the mold. Depending on the casting method and material, casting molds can be divided into gravity casting molds, high-pressure casting molds (die casting molds), low-pressure casting molds, extrusion casting molds, as well as sand molds, metal molds, ceramic molds and resin molds.
[0003] Sand molds are low-cost and easy to operate, making them suitable for mass production; metal molds are strong and durable, making them equally suitable for mass production; ceramic molds have superior heat resistance and are suitable for precision casting; and resin molds, with their high precision, are particularly suitable for casting complex and delicate parts. In the casting process, the casting mold not only plays a molding role, ensuring the shape and dimensional accuracy of the casting, but also affects the microstructure and performance of the casting through its cooling effect, and prevents gas from forming pores or inclusions in the casting through the exhaust holes, thereby ensuring the quality and performance of the casting.
[0004] The traditional demolding method is manual demolding, where workers need to manually flip the mold to pour out the casting inside. For large or heavy molds, this is not only labor-intensive and time-consuming, affecting production efficiency, but also increases workers' physical exertion. At the same time, the speed and accuracy of manual demolding are limited by the workers' physical strength, experience and skill level, making it difficult to meet high-output production needs. In addition, due to the time-consuming and labor-intensive nature of manual demolding, companies often need to hire more workers, increasing labor costs. Long working hours may cause worker fatigue and increase the risk of operational errors. More importantly, during the manual demolding process, workers need to come into close contact with high-temperature molds and castings, facing direct injury risks such as burns and smashing. Improper operation may also cause serious accidents such as mold collapse, posing a serious threat to workers' lives. Therefore, the inefficiency and safety hazards of manual demolding limit the production line's production capacity and can no longer meet the modern manufacturing industry's demand for efficient and safe production.
[0005] Chinese patent document CN214108753U discloses a rapid demoulding device for precision casting molds, comprising a base plate, a drive box fixedly connected to the upper end of the connecting plate, a control handle fixedly connected between the drive box and the connecting plate, a fixed sleeve fixedly connected to the end of the connecting plate away from the support rod, a motor switch for controlling the forward and reverse rotation of the drive gear installed at the bottom of the control handle, an L-shaped vertical rod fixedly connected to the top of the drive box, and a telescopic rod fixedly connected to the bottom surface of the L-shaped vertical rod; however, the following defects still exist during implementation:
[0006] The device in the above-mentioned document is suitable for demoulding of small precision workpieces and is easy to operate. However, the device in the above-mentioned document is not suitable for demoulding of large workpieces. Utility Model Content
[0007] The purpose of the present utility model is to provide a molding robot for demoulding a casting mold, so as to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0009] The cam is connected to the two connecting blocks by a threaded rod, and the cam is connected to the two connecting blocks by a threaded rod.
[0010] The above-mentioned technical solution is adopted. In this solution, when the workpiece needs to be demolded, a support assembly is provided, so that the mold can be clamped and transported to the support assembly by the clamping assembly, and then the upper cover of the mold is clamped and taken away by the clamping assembly, and then the threaded rod three is driven to rotate by the motor, and then the sand screening assembly is driven to move toward the mold by the threaded rod three, and then the connecting plate two is driven to rotate by the motor, so as to drive the entire drive assembly to rotate, and then the support assembly and the sand screening assembly as well as the mold and the workpiece are driven to flip over. After the flipping is completed, the threaded rod two is driven to rotate by the motor, and then the threaded rod two is used to drive the support assembly to move away from the mold, and then the clamping assembly is run, and the lower cover of the mold on the workpiece is clamped and taken away, thereby realizing the demolding of the workpiece.
[0011] A further improvement of the technical solution of the present utility model is that: the supporting assembly includes a bearing plate 1, the bearing plate 1 is symmetrically fixedly connected with a slider 2, the slider 2 on the same side is slidingly connected to the connecting rod 2, the slider 2 on the same side is threadedly connected to the threaded rod 2, the bearing plate 1 is provided with a plurality of leakage holes, and the bearing plate 1 is symmetrically provided with a sliding groove.
[0012] The above-mentioned technical solution is adopted. In this solution, the threaded rod 2 is threadedly connected to the slider 2, so that the threaded rod 2 can be driven to rotate by the motor, and then the slider 2 can be driven to move. When the slider 2 moves, it can drive the supporting plate 1 to move together. By opening a number of leakage holes on the supporting plate 1, the sand falling on the supporting plate 1 can fall into the sand collecting box from the inner cavity of the leakage holes.
[0013] A further improvement of the technical solution of the present utility model is that: the sand screening assembly includes a connecting frame and a limiting assembly, the connecting frame is slidingly connected to the three connecting rods, the connecting frame is threadedly connected to the three threaded rods, the side of the connecting frame away from the supporting assembly is fixedly connected to the second bearing plate, the side of the connecting frame close to the second bearing plate is fixedly connected to the two limiting assemblies, and one side of the connecting frame is fixedly connected to the second vibration pump.
[0014] The above-mentioned technical solution is adopted. In this solution, the connecting frame is threadedly connected to the threaded rod three, so that when the motor drives the threaded rod three to rotate, the threaded rod three drives the connecting frame to move, and then when the motor drives the driving assembly to rotate, it will drive the sand screening assembly to rotate, so that the supporting plate two can be used to support the mold. By fixing the vibration pump two on one side of the connecting frame, the vibration pump two can be run to generate vibration, so that the sand on the surface of the workpiece can be vibrated off.
[0015] A further improvement of the technical solution of the present utility model is that: the limiting component includes a second slide plate, a shell and a spring, the second slide plate is slidably connected to the connecting frame, the side of the outer surface of the shell close to the connecting frame is fixedly connected to the connecting frame, the middle part of the inner cavity of the shell is fixedly connected to a guide rod second, the side of the second slide plate close to the shell is fixedly connected to a docking block, the side of the inner cavity of the shell close to the docking block is fixedly connected to an electromagnet, the outer surface of the second guide rod is slidably connected to a magnet block, the side of the spring close to the magnet block is fixedly connected to the magnet block, the side of the spring away from the magnet block is fixedly connected to the inner wall of the shell, the magnet block is slidably connected to the electromagnet, and the side of the magnet block away from the spring is fixedly connected to the docking block.
[0016] The above-mentioned technical solution is adopted, in which the magnet block is fixedly connected to the docking block, so that when the electromagnet is energized, a magnetic force is generated, and the magnetic force on the electromagnet repels the magnetic force on the magnet block, thereby pushing the magnet block to move in the direction of the spring, and then driving the slide plate 2 to move on the connecting frame. The slide plate 2 can be used to block the parts located in the inner cavity of the connecting frame to prevent the vibration generated by the vibration pump 2 from driving the workpiece out of the inner cavity of the connecting frame.
[0017] A further improvement of the technical solution of the present utility model is that: the clamping assembly includes a connecting block two, the connecting block two is threadedly connected to the threaded rod one, the connecting block two is slidingly connected to the connecting rod one, the middle part of the connecting block two is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder piston rod is fixedly connected to a connecting plate one, the connecting plate one is symmetrically fixedly connected to a slider one, the connecting block two and the two sliders are slidingly connected together, the upper end of the connecting plate one is fixedly connected to a vibration pump one, the lower part of the connecting plate is symmetrically fixedly connected to a guide rod one, the two guide rods are symmetrically slidingly connected to a rotating assembly, the connecting plate one is symmetrically fixedly connected to an electric push rod, and the output end of the electric push rod piston rod on the same side is fixedly connected to the rotating assembly.
[0018] The above-mentioned technical solution is adopted. In this solution, the output end of the hydraulic cylinder piston rod is fixedly connected to the connecting plate 1, so that when the hydraulic cylinder is in operation, the connecting plate 1 can be driven to rise and fall. The output end of the electric push rod piston rod is fixedly connected to the rotating assembly, so that when the electric push rod is in operation, the rotating assembly can be driven to move. Then, with the cooperation of the two rotating assemblies, the mold can be clamped. A vibration pump 1 is fixedly connected to the upper end of the connecting plate 1, so that when the vibration pump 1 is in operation, the vibration generated by the vibration pump 1 can drive the entire clamping assembly to vibrate, and then the vibration can be transmitted to the mold through the rotating assembly, so that the sand remaining in the inner cavity of the mold can fall off.
[0019] A further improvement of the technical solution of the present utility model is that: the rotating assembly includes a slide plate and a splint, the upper part of the slide plate is slidingly connected to the two guide rods, the side of the slide plate close to the splint is rotatably connected to a rotating shaft, the rotating shaft is fixedly connected to the splint, and the side of the splint away from the rotating shaft is symmetrically fixedly connected to a clamping block.
[0020] The above-mentioned technical solution is adopted, in which the rotating shaft is fixedly connected to the clamping plate, and then the rotating shaft is rotationally connected to the slide plate, so that the rotating shaft can be driven to rotate by the motor, and then the rotating shaft is used to drive the clamping plate to rotate, so that when the clamping plate drives the clamping block to clamp the mold, it can drive the mold to rotate, and then facilitate demolding and flipping the mold.
[0021] A further improvement of the technical solution of the present utility model is that the inner cavities of the two slide grooves are slidably connected to one side of the connecting frame close to the support assembly.
[0022] The above-mentioned technical solution is adopted, in which the inner cavity of the slide groove is slidably connected to the side of the connecting frame close to the support assembly, so that when the sand screening assembly moves, the position of the pair of connecting frames of the supporting plate can be avoided from being blocked, which then causes the sand screening assembly to be unable to move to the appropriate position.
[0023] A further improvement of the technical solution of the utility model is that: the connecting frame is made of rubber material.
[0024] By adopting the above technical solution, in this solution, the connecting frame is made of rubber material, so that when the workpiece collides with the inner wall of the connecting frame, the inner wall of the connecting frame can reduce scratches on the surface of the workpiece.
[0025] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:
[0026] 1. The utility model provides a molding robot for demolding a casting mold. By providing a support assembly, the mold can be clamped and transported to the support assembly by the clamping assembly, and then the upper cover of the mold can be clamped and taken away by the clamping assembly. Then, the threaded rod three is driven to rotate by the motor, and then the sand screening assembly is driven to move toward the mold by the threaded rod three. Then, the connecting plate two is driven to rotate by the motor, so as to drive the entire driving assembly to rotate, and then the support assembly, the sand screening assembly, the mold and the workpiece can be driven to flip. After the flip is completed, the threaded rod two is driven to rotate by the motor, and then the threaded rod two is driven to move in a direction away from the mold. Then, by running the clamping assembly, the lower cover of the mold on the workpiece is clamped and taken away, thereby realizing demolding of the workpiece. When the molding robot is used for demolding, it is possible to avoid direct contact between workers and the workpiece and the mold, thereby avoiding direct contact between workers and high-temperature molds and workpieces, thereby effectively reducing the risk of safety accidents. At the same time, since the device can be automated, it can improve production efficiency and casting quality, thereby reducing scrap rate and rework rate, and further reducing production costs.
[0027] 2. The utility model provides a molding robot for demolding casting molds, which is fixedly connected to the docking block through a magnet block. When the electromagnet is energized, a magnetic force is generated. The magnetic force on the electromagnet repels the magnetic force on the magnet block, thereby pushing the magnet block to move in the direction of the spring, and then driving the second slide plate to move on the connecting frame. The second slide plate can be used to block the parts located in the inner cavity of the connecting frame to prevent the vibration generated by the vibration pump second from driving the workpiece out of the inner cavity of the connecting frame, thereby protecting the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described below with reference to the accompanying drawings.
[0029] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;
[0030] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;
[0031] Figure 3 The overall structure of the utility model is shown in FIG. Figure 3 ;
[0032] Figure 4 The overall structure of the utility model is shown in FIG. Figure 4 ;
[0033] Figure 5 Schematic diagram of the drive assembly of the present invention Figure 1 ;
[0034] Figure 6 Schematic diagram of the drive assembly of the present invention Figure 2 ;
[0035] Figure 7 This is a schematic diagram of the sand screening component of the present utility model;
[0036] Figure 8 This is a schematic diagram of the limit assembly of the utility model;
[0037] Figure 9 This is a schematic diagram of the clamping assembly of the present utility model;
[0038] Figure 10 This is a schematic diagram of the rotating assembly of the present invention.
[0039] In the figure: 1. Support frame; 2. Connecting block 1; 3. Threaded rod 1; 4. Connecting rod 1; 5. Clamping assembly; 51. Connecting block 2; 52. Hydraulic cylinder; 53. Vibration pump 1; 54. Slider 1; 55. Connecting plate 1; 56. Guide rod 1; 57. Rotating assembly; 571. Slide plate 1; 572. Clamping plate; 573. Rotating shaft; 574. Clamping block; 58. Electric push rod; 6. Driving assembly; 61. Support plate; 62. Connecting plate 2; 63. Threaded rod 2; 64. Connecting rod 2; 65. Connecting rod 3; 66. Threaded rod 3; 67. Connecting block 3; 7. Support assembly; 71. Loading plate 1; 72. Leakage hole; 73. Slide; 74. Slider 2; 8. Sand screening assembly; 81. Connecting frame; 82. Loading plate 2; 83. Limiting assembly; 831. Slide plate 2; 832. Docking block; 833. Housing; 834. Guide rod 2; 835. Spring; 836. Magnet block; 837. Electromagnet; 84. Vibration pump 2. DETAILED DESCRIPTION
[0040] The present invention is further described in detail below with reference to the embodiments:
[0041] Example 1
[0042] like Figures 1-6 As shown, the utility model provides a molding robot for demoulding a casting mold, comprising a driving assembly 6, a supporting assembly 7, a sand screening assembly 8, a threaded rod 3, a connecting rod 4 and two supporting frames 1; the driving assembly 6 comprises two supporting plates 61, the opposite surfaces of the two supporting plates 61 are rotatably connected to the connecting blocks 3 67, the opposite surfaces of the two connecting blocks 3 67 are fixedly connected to the connecting plates 2 62, the two connecting plates 2 62 are fixedly connected to the connecting rod 2 64, the two connecting plates 2 62 are fixedly connected to the connecting rod 3 65, the two connecting plates 2 62 are rotatably connected to the threaded rod 2 63, and the two The two connecting plates 62 are rotatably connected with the threaded rod 3 66, the threaded rod 2 63 is threadedly connected to the support assembly 7, the connecting rod 2 64 is slidably connected to the support assembly 7, the threaded rod 3 66 is threadedly connected to the sand screening assembly 8, and the connecting rod 3 65 is slidably connected to the sand screening assembly 8. The upper parts of the two support frames 1 are symmetrically fixedly connected with the connecting block 2, the threaded rod 3 on the same side is rotatably connected to the two connecting blocks 2, the connecting rod 1 4 on the same side is fixedly connected to the two connecting blocks 2, the threaded rod 3 is threadedly connected with the clamping assembly 5, the clamping assembly 5 is used to clamp the mold, and the clamping assembly 5 is slidably connected to the connecting rod 1 4.
[0043] In this embodiment, by providing a support assembly 7, the clamping assembly 5 can be used to clamp and convey the mold to the support assembly 7, and then the clamping assembly 5 can be used to clamp and take away the upper cover of the mold, and then the threaded rod three 66 is driven to rotate by the motor, and then the threaded rod three 66 is used to drive the sand screening assembly 8 to move toward the mold, and then the connecting plate two 62 is driven to rotate by the motor, so as to drive the entire drive assembly 6 to rotate, and then the support assembly 7 and the sand screening assembly 8 as well as the mold and the workpiece can be driven to flip over. After the flipping is completed, the threaded rod two 63 is driven to rotate by the motor, and then the threaded rod two 63 is used to drive the support assembly 7 to move away from the mold, and then the clamping assembly 5 is run to clamp the lower cover of the mold on the workpiece and take it away, thereby realizing demolding of the workpiece.
[0044] Example 2
[0045] like Figure 9 and Figure 10 As shown, on the basis of embodiment 1, the utility model provides a technical solution: preferably, the clamping assembly 5 includes a connecting block 2 51, the connecting block 2 51 is threadedly connected to the threaded rod 3, the connecting block 2 51 is slidably connected to the connecting rod 4, the middle part of the connecting block 2 51 is fixedly connected to the hydraulic cylinder 52, the output end of the piston rod of the hydraulic cylinder 52 is fixedly connected to the connecting plate 1 55, the connecting plate 1 55 is symmetrically fixedly connected to the slider 1 54, the connecting block 2 51 and the two sliders 1 54 are slidably connected together, the upper end of the connecting plate 1 55 is fixedly connected to the vibration pump 1 53, and the lower end of the connecting plate 1 55 is symmetrically fixedly connected to It is connected to a guide rod 56, and the two guide rods 56 are symmetrically and slidingly connected to a rotating assembly 57. The connecting plate 55 is symmetrically and fixedly connected to an electric push rod 58. The piston rod output end of the electric push rod 58 on the same side is fixedly connected to the rotating assembly 57. The rotating assembly 57 includes a slide plate 571 and a splint 572. The upper part of the slide plate 571 is slidably connected to the two guide rods 56. The side of the slide plate 571 close to the splint 572 is rotatably connected to a rotating shaft 573. The rotating shaft 573 is fixedly connected to the splint 572. The side of the splint 572 away from the rotating shaft 573 is symmetrically and fixedly connected to a clamping block 574.
[0046] In this embodiment, when the workpiece needs to be demoulded, first, the electric push rod 58 is operated, and the piston rod output end of the electric push rod 58 is used to push the rotating assembly 57 toward the mold, and then the rotating assembly 57 is driven to move toward the mold. After the clamping block 574 is docked with the clamping cavity on the mold, the mold can be clamped. Then, the hydraulic cylinder 52 is operated, and the piston rod output end of the hydraulic cylinder 52 is used to drive the connecting plate 1 55 to move upward. When the connecting plate 1 55 moves, the rotating assembly 57 and the mold are driven to move together. Then, the motor drives the threaded rod 1 3 to operate, and the threaded rod 1 3 cooperates with the connecting block 2 51 to drive the connecting plate 1 55 to move upward. The second connecting block 51 moves toward the direction of the supporting assembly 7, and then the clamping assembly 5 is used to clamp the mold and transport it to the carrier plate 1 71. Then, the controller controls the operation of the electric push rod 58, and the piston rod of the electric push rod 58 drives the rotating assembly 57 to move away from the mold to release the clamping of the part. Then, the output end of the piston rod of the hydraulic cylinder 52 drives the connecting plate 1 55 to move upward, and then drives the rotating assembly 57 to move upward. Then, the piston rod of the electric push rod 58 pushes the rotating assembly 57 toward the upper cover of the mold, and then drives the clamping block 574 into the clamping cavity of the upper cover. Then, the hydraulic cylinder 52 drives the connecting plate 1 55 to move upward.
[0047] When the connecting plate 55 moves, it will drive the rotating assembly 57 and the upper cover of the mold to move upward together, and then the controller will control the vibration pump 53 to operate, and the vibration generated by the vibration pump 53 will drive the upper cover of the mold to vibrate, and then the sand remaining in the inner cavity of the upper cover can be cleaned. After cleaning the sand in the inner cavity of the upper cover of the mold, the motor will drive the rotating shaft 573 to rotate, and then the clamping plate 572 and the clamped upper cover of the mold will rotate together, and then the motor will drive the threaded rod 3 to operate, and the threaded rod 3 will drive the clamping assembly 5 to move in the direction away from the supporting assembly 7, and then the upper cover of the mold will be transported to the conveyor belt, and the cleaned upper cover of the mold will be driven to the next process by the conveyor belt.
[0048] Example 3
[0049] like Figure 8As shown, on the basis of Example 2, the present invention provides a technical solution: preferably, the support assembly 7 includes a bearing plate 1 71, the bearing plate 1 71 is symmetrically fixedly connected with a slider 2 74, the slider 2 74 on the same side is slidably connected to the connecting rod 2 64, the slider 2 74 on the same side is threadedly connected to the threaded rod 2 63, the bearing plate 1 71 is provided with a plurality of leakage holes 72, the bearing plate 1 71 is symmetrically provided with a slide groove 73, the limiting assembly 83 includes a slide plate 2 831, a shell 833 and a spring 835, the slide plate 2 831 is slidably connected to the connecting frame 81, the outer surface of the shell 833 is fixedly connected to the connecting frame 81 on one side, and the middle of the inner cavity of the shell 833 is fixedly connected It is connected to guide rod 2 834, and the side of slide plate 2 831 close to the shell 833 is fixedly connected to the docking block 832, and the inner cavity of the shell 833 is fixedly connected to the side of the docking block 832, and the outer surface of guide rod 2 834 is slidably connected to the magnet block 836, and the side of the spring 835 close to the magnet block 836 is fixedly connected to the magnet block 836, and the side of the spring 835 away from the magnet block 836 is fixedly connected to the inner wall of the shell 833, the magnet block 836 is slidably connected to the electromagnet 837, and the side of the magnet block 836 away from the spring 835 is fixedly connected to the docking block 832, and the inner cavities of the two slide grooves 73 are slidably connected to the side of the connecting frame 81 close to the support assembly 7.
[0050] In this embodiment, the motor is then controlled by the controller to operate, and the motor is used to drive the threaded rod three 66 to rotate, and then the threaded rod three 66 cooperates with the connecting frame 81 to drive the sand screening assembly 8 to move toward the direction of the support assembly 7, and then the inner cavity of the connecting frame 81 is driven to contact the mold and the workpiece, and then the electromagnet 837 is energized. After the electromagnet 837 is energized, a magnetic force is generated, and then the magnetic force generated by the electromagnet 837 repels the magnetic force of the magnet block 836, and then the magnet block 836 is driven to move in the direction away from the docking block 832, and then the docking block 832 is driven. 32 moves together, and then drives the second slide plate 831 to slide on the connecting frame 81. Then, with the cooperation of the two second slide plates 831, the workpiece in the inner cavity of the connecting frame 81 can be limited to prevent the workpiece from being separated from the inner cavity of the connecting frame 81 under the vibration force of the vibration pump 84. Then, the motor is controlled by the controller to run, and then the motor is used to drive the second connecting plate 62 to rotate. Then, when the second connecting plate 62 rotates, it will drive the entire driving assembly 6 to rotate together, and then drive the support assembly 7 and the sand screening assembly 8 as well as the workpiece located in the inner cavity of the connecting frame 81 to flip together.
[0051] Then, the controller controls the motor to operate, and the motor drives the threaded rod 2 63 to rotate. Then, with the cooperation of the threaded rod 2 63 and the slider 2 74, the slider 2 74 can be driven to move in the direction away from the sand screening assembly 8. Then, with the cooperation of the two sliders 2 74, the entire support assembly 7 will be driven to move together, releasing the seal on the inner cavity of the connecting frame 81. Then, the controller controls the motor to operate, and the motor drives the threaded rod 1 3 to rotate. Then, with the cooperation of the threaded rod 1 3 and the connecting block 2 51, the clamping assembly 5 will be driven to move toward the workpiece. Then, the piston rod output end of the hydraulic cylinder 52 pushes the connecting plate 1 55 downward, and then drives the two rotating assemblies 57 to move downward together. Then, the controller controls the electric push rod 58 to operate, and the piston rod of the electric push rod 58 pushes the rotating assembly 57 toward the mold. The two rotating components 57 cooperate to drive the clamping block 574 into the clamping cavity, and the two rotating components 57 cooperate to clamp the lower cover of the mold and separate it from the workpiece. The vibration pump 53 is then operated to generate vibration, which drives the lower cover of the mold to vibrate, and the sand remaining in the inner cavity of the upper cover is cleaned. After cleaning the sand in the inner cavity of the lower cover of the mold, the rotating shaft 573 is driven to rotate by the motor, and then the clamping plate 572 and the clamped lower cover of the mold are driven to rotate together. The threaded rod 3 is then driven to operate by the motor, and the threaded rod 3 is used to drive the clamping component 5 to move in the direction away from the supporting component 7. The lower cover of the mold is then transported to the conveyor belt, and the cleaned lower cover of the mold is driven to the next process by the conveyor belt.
[0052] Example 4
[0053] like Figure 7 As shown, on the basis of Example 3, the utility model provides a technical solution: preferably, the sand screening assembly 8 includes a connecting frame 81 and a limiting assembly 83, the connecting frame 81 is slidingly connected to the connecting rod three 65, the connecting frame 81 is threadedly connected to the threaded rod three 66, the side of the connecting frame 81 away from the supporting assembly 7 is fixedly connected to the supporting plate two 82, the side of the connecting frame 81 close to the supporting plate two 82 is fixedly connected to the two limiting assemblies 83, one side of the connecting frame 81 is fixedly connected to the vibration pump two 84, and the connecting frame 81 is made of rubber material.
[0054] In this embodiment, the vibration pump 2 84 is then controlled to operate by the controller, and the vibration generated by the vibration pump 2 84 is transmitted to the connecting frame 81 and the supporting plate 2 82, and then the sand on the workpiece is driven to fall off the workpiece, so that the sand on the workpiece can be cleaned, thereby completing the demolding of the casting mold.
[0055] The working principle of the molding robot for demoulding of casting molds is described in detail below.
[0056] like Figures 1-10 As shown, when the workpiece needs to be demoulded, first, the electric push rod 58 is operated, and the piston rod output end of the electric push rod 58 is used to push the rotating assembly 57 toward the mold, and then the rotating assembly 57 is driven to move toward the mold. After the clamping block 574 is docked with the clamping cavity on the mold, the mold can be clamped. Then, the hydraulic cylinder 52 is operated, and the piston rod output end of the hydraulic cylinder 52 is used to drive the connecting plate 1 55 to move upward. When the connecting plate 1 55 moves, it drives the rotating assembly 57 and the mold to move together. Then, the motor drives the threaded rod 1 3 to operate, and the threaded rod 1 3 cooperates with the connecting block 2 51 to drive the connecting block 1 The second 51 moves toward the direction of the support assembly 7, and then the clamping assembly 5 is used to clamp the mold and transport it to the carrier plate 1 71. Then, the controller controls the operation of the electric push rod 58, and the piston rod of the electric push rod 58 drives the rotating assembly 57 to move away from the mold to release the clamping of the part. Then, the output end of the piston rod of the hydraulic cylinder 52 drives the connecting plate 1 55 to move upward, and then drives the rotating assembly 57 to move upward. Then, the piston rod of the electric push rod 58 pushes the rotating assembly 57 toward the upper cover of the mold, and then drives the clamping block 574 into the clamping cavity of the upper cover. Then, the hydraulic cylinder 52 drives the connecting plate 1 55 to move upward.
[0057] When the connecting plate 155 moves, it drives the rotating assembly 57 and the upper cover of the mold to move upward together, and then the controller controls the vibration pump 153 to operate, and the vibration generated by the vibration pump 153 drives the upper cover of the mold to vibrate, and then the sand remaining in the inner cavity of the upper cover can be cleaned. After the sand in the inner cavity of the upper cover of the mold is cleaned, the rotating shaft 573 is driven to rotate by the motor, and then the clamping plate 572 and the clamped upper cover of the mold are driven to rotate together, and then the threaded rod 13 is driven to operate by the motor, and the threaded rod 13 is used to drive the clamping assembly 5 to move in the direction away from the supporting assembly 7, and then the upper cover of the mold is transported to the conveyor belt, and the cleaned upper cover of the mold is driven to the next process by the conveyor belt;
[0058] Then, the controller controls the motor to operate, and the motor drives the threaded rod three 66 to rotate. Then, the threaded rod three 66 cooperates with the connecting frame 81 to drive the sand screening assembly 8 to move toward the direction of the supporting assembly 7. Then, the inner cavity of the connecting frame 81 is driven to contact the mold and the workpiece. Then, the electromagnet 837 is energized. After the electromagnet 837 is energized, a magnetic force is generated. Then, the magnetic force generated by the electromagnet 837 repels the magnetic force of the magnet block 836, and then the magnet block 836 is driven to move in the direction away from the docking block 832. Then, the docking block 832 is driven. The second slide 831 is moved, and then the second slide 831 is driven to slide on the connecting frame 81. Then, with the cooperation of the two second slides 831, the workpiece in the inner cavity of the connecting frame 81 can be limited to prevent the workpiece from being separated from the inner cavity of the connecting frame 81 under the vibration force of the vibration pump 84. Then, the motor is controlled to run through the controller, and then the motor is used to drive the second connecting plate 62 to rotate. Then, when the second connecting plate 62 rotates, the entire driving assembly 6 is driven to rotate together, and then the supporting assembly 7 and the sand screening assembly 8 as well as the workpiece located in the inner cavity of the connecting frame 81 are driven to turn over together.
[0059] Then, the controller controls the motor to operate, and the motor drives the threaded rod 2 63 to rotate. Then, with the cooperation of the threaded rod 2 63 and the slider 2 74, the slider 2 74 can be driven to move in the direction away from the sand screening assembly 8. Then, with the cooperation of the two sliders 2 74, the entire support assembly 7 will be driven to move together, releasing the seal on the inner cavity of the connecting frame 81. Then, the controller controls the motor to operate, and the motor drives the threaded rod 1 3 to rotate. Then, with the cooperation of the threaded rod 1 3 and the connecting block 2 51, the clamping assembly 5 will be driven to move toward the workpiece. Then, the piston rod output end of the hydraulic cylinder 52 pushes the connecting plate 1 55 downward, and then drives the two rotating assemblies 57 to move downward together. Then, the controller controls the electric push rod 58 to operate, and the piston rod of the electric push rod 58 pushes the rotating assembly 57 toward the mold. The clamping assembly 574 is driven to enter the clamping cavity with the cooperation of the two rotating assemblies 57, and the lower cover of the mold can be clamped and separated from the workpiece with the cooperation of the two rotating assemblies 57. The vibration pump 53 is then operated to generate vibration, and then the lower cover of the mold is driven to vibrate, and then the sand remaining in the inner cavity of the upper cover can be cleaned. After the sand in the inner cavity of the lower cover of the mold is cleaned, the rotating shaft 573 is driven to rotate by the motor, and then the clamping plate 572 and the clamped lower cover of the mold are driven to rotate together. The threaded rod 3 is driven to operate by the motor, and the threaded rod 3 is used to drive the clamping assembly 5 to move in the direction away from the supporting assembly 7. The lower cover of the mold is then transported to the conveyor belt, and the cleaned lower cover of the mold is driven to the next process by the conveyor belt.
[0060] Then, the controller controls the vibration pump 2 84 to operate, and the vibration generated by the vibration pump 2 84 will be transmitted to the connecting frame 81 and the supporting plate 2 82, and then the sand on the workpiece will be driven to fall off the workpiece, so that the sand on the workpiece can be cleaned, thereby completing the demolding of the casting mold.
[0061] It should be noted that the specific installation methods of the hydraulic cylinder 52, vibration pump 1 53, electric push rod 58, and vibration pump 2 84, as well as the circuit connection methods and control methods in this article are all conventional designs and are conventional design methods of designers.
[0062] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A molding robot for demoulding a casting mold, comprising a driving assembly (6), a supporting assembly (7), a sand screening assembly (8), a threaded rod (3), a connecting rod (4) and two supporting frames (1); characterized in that: The driving assembly (6) includes two supporting plates (61), the opposite surfaces of the two supporting plates (61) are rotatably connected to the connecting block three (67), the opposite surfaces of the two connecting blocks three (67) are fixedly connected to the connecting plate two (62), the two connecting plates two (62) are commonly fixedly connected to the connecting rod two (64), the two connecting plates two (62) are commonly fixedly connected to the connecting rod three (65), the two connecting plates two (62) are commonly rotatably connected to the threaded rod two (63), the two connecting plates two (62) are commonly rotatably connected to the threaded rod three (66), and the threaded rod two (63) is threadedly connected to the supporting assembly (7). The connecting rod 2 (64) is slidably connected to the support assembly (7), the threaded rod 3 (66) is threadedly connected to the sand screening assembly (8), and the connecting rod 3 (65) is slidably connected to the sand screening assembly (8). The upper parts of the two support frames (1) are symmetrically fixedly connected with the connecting block 1 (2), the threaded rod 1 (3) on the same side is rotatably connected to the two connecting blocks 1 (2), and the connecting rod 1 (4) on the same side is fixedly connected to the two connecting blocks 1 (2). The threaded rod 1 (3) is threadedly connected to the clamping assembly (5), and the clamping assembly (5) is used to clamp the mold. The clamping assembly (5) is slidably connected to the connecting rod 1 (4).
2. A molding robot for demoulding a casting mold according to claim 1, characterized in that: The support assembly (7) includes a bearing plate (71), the bearing plate (71) is symmetrically fixedly connected to a slider (74), the slider (74) on the same side is slidably connected to the connecting rod (64), the slider (74) on the same side is threadedly connected to the threaded rod (63), the bearing plate (71) is provided with a plurality of leakage holes (72), and the bearing plate (71) is symmetrically provided with a sliding groove (73).
3. A molding robot for demoulding a casting mold according to claim 1, characterized in that: The sand screening assembly (8) includes a connecting frame (81) and a limiting assembly (83), wherein the connecting frame (81) is slidably connected to the connecting rod three (65), and the connecting frame (81) is threadedly connected to the threaded rod three (66). The side of the connecting frame (81) away from the supporting assembly (7) is fixedly connected to the second bearing plate (82), and the side of the connecting frame (81) close to the second bearing plate (82) is fixedly connected to the two limiting assemblies (83), and one side of the connecting frame (81) is fixedly connected to the second vibration pump (84).
4. A molding robot for demoulding a casting mold according to claim 3, characterized in that: The limiting assembly (83) includes a second slide plate (831), a shell (833) and a spring (835), wherein the second slide plate (831) is slidably connected to the connecting frame (81), and the outer surface of the shell (833) is fixedly connected to the connecting frame (81) on a side close to the connecting frame (81), and the middle part of the inner cavity of the shell (833) is fixedly connected to the second guide rod (834), and the side of the second slide plate (831) close to the shell (833) is fixedly connected to the docking block (832), and the inner cavity of the shell (833) close to the docking block (83 2) is fixedly connected to an electromagnet (837), the outer surface of the guide rod 2 (834) is slidably connected to a magnet block (836), the side of the spring (835) close to the magnet block (836) is fixedly connected to the magnet block (836), the side of the spring (835) away from the magnet block (836) is fixedly connected to the inner wall of the shell (833), the magnet block (836) is slidably connected to the electromagnet (837), and the side of the magnet block (836) away from the spring (835) is fixedly connected to the docking block (832).
5. The molding robot for demoulding a casting mold according to claim 1, characterized in that: The clamping assembly (5) includes a connecting block 2 (51), the connecting block 2 (51) is threadedly connected to the threaded rod 1 (3), the connecting block 2 (51) is slidably connected to the connecting rod 1 (4), the middle part of the connecting block 2 (51) is fixedly connected to a hydraulic cylinder (52), the piston rod output end of the hydraulic cylinder (52) is fixedly connected to a connecting plate 1 (55), the connecting plate 1 (55) is symmetrically fixedly connected to a slider 1 (54), the connecting block 2 (51) and the two sliders 1 (54) are slidably connected together, the upper end of the connecting plate 1 (55) is fixedly connected to a vibration pump 1 (53), the lower part of the connecting plate 1 (55) is symmetrically fixedly connected to a guide rod 1 (56), the two guide rods 1 (56) are symmetrically slidably connected together to a rotating assembly (57), the connecting plate 1 (55) is symmetrically fixedly connected to an electric push rod (58), and the piston rod output end of the electric push rod (58) on the same side is fixedly connected to the rotating assembly (57).
6. A molding robot for demoulding a casting mold according to claim 5, characterized in that: The rotating assembly (57) includes a slide plate (571) and a clamping plate (572). The upper portion of the slide plate (571) is slidably connected to the two guide rods (56). The side of the slide plate (571) close to the clamping plate (572) is rotatably connected to a rotating shaft (573). The rotating shaft (573) is fixedly connected to the clamping plate (572). The side of the clamping plate (572) away from the rotating shaft (573) is symmetrically fixedly connected to a clamping block (574).
7. The molding robot for demoulding a casting mold according to claim 2, characterized in that: The inner cavities of the two slide grooves (73) are slidably connected to one side of the connecting frame (81) close to the support assembly (7).
8. The molding robot for demoulding a casting mold according to claim 3, characterized in that: The connecting frame (81) is made of rubber material.
Citation Information
Patent Citations
Rapid demolding device for precision casting mold
CN214108753U