Bottle cap assembling equipment for bottled polymer laundry detergent
Through the combination of upper and lower cylinders, transverse cylinders and guide rail sliding connections, combined with sensor monitoring and motor-driven conveyor racks, the problems of low precision and low efficiency of traditional bottle cap assembly equipment are solved, an efficient and stable bottle cap assembly process is achieved, and the defective rate and production costs are reduced.
Patent Information
- Application Number
- CN202422945285.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional bottle cap assembly methods rely on manual operation or a single mechanical structure, which has low precision, low efficiency, poor stability, and cannot accurately control the bottle cap grabbing and installation position, resulting in a high defective rate and increased production costs.
A combination of upper and lower cylinders, transverse cylinders and guide rail sliding connections, combined with sensor monitoring, enables precise grasping and positioning of bottle caps. A motor-driven conveyor rack and turntable ensure automated conveying and assembly of bottle caps. Springs and extrusion blocks are installed on the turntable to stabilize the bottle position and prevent shaking.
It improves the automation level and precision of bottle cap assembly, reduces workers' labor intensity, improves assembly efficiency, reduces defective rate and production costs, and ensures the stability and flexibility of the equipment.
Smart Images

Figure CN223342391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle cap assembly equipment, in particular to a bottle cap assembly equipment for bottled polymer laundry detergent. Background Art
[0002] With the rapid development of the laundry detergent industry, bottled products are gaining market favor due to their convenience and wide applicability. During the production process, bottle cap installation is a crucial step, directly impacting the product's sealing and quality. However, traditional bottle cap assembly methods, which mostly rely on manual operation or a single mechanical structure, suffer from low precision, low efficiency, and poor stability. Manual operation is prone to bottle cap installation failures due to fatigue or errors, increasing defective product rates and production costs. Furthermore, traditional mechanical equipment lacks flexibility and is often unable to precisely control the grip and installation position of the bottle cap. Problems such as cap displacement and unstable assembly are also prone to occur during operation. Utility Model Content
[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.
[0004] Base comprises support, castor, and frame, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry out pin connection respectively.
[0005] Preferably, a No. 1 sensor is fixedly installed inside the mounting base. Here, the No. 1 sensor can monitor the working status of the mounting base in real time, ensuring that the suction head can accurately grasp and place the bottle cap, thereby improving the accuracy and reliability of the device.
[0006] Preferably, side plates are fixedly mounted on both ends of the guide rail, and a second sensor is fixedly mounted inside the side plates. Here, the second sensor ensures accurate detection of the movement position of the upper and lower cylinders driven by the traverse cylinder, thereby avoiding bottle cap installation failure caused by the position deviation of the upper and lower cylinders.
[0007] Preferably, a limit ring is fixedly mounted on the surface of the turntable, and a limit slot is formed on the surface of the bracket, and the turntable rotates within the limit slot via the limit ring. Here, the cooperation between the limit ring and the limit slot can effectively control the rotation range of the turntable, preventing the turntable from being misaligned or damaged due to excessive rotation.
[0008] Preferably, the frames are distributed in a circular pattern on the surface of the turntable, and the frames correspond to the suction heads on the mounting base. Here, it is ensured that the suction heads on the mounting base are stable and the bottle caps are moved to the top of the frames so that the bottle caps can be accurately docked with the bottle bodies inside the frames.
[0009] Preferably, a spring is fixedly mounted inside the frame, a pressing block is fixedly mounted on the other end of the spring, and a pressing sleeve is inserted on the surface of the pressing block. Here, when the bottle body is placed inside the frame, the spring force helps the pressing sleeve to stabilize the bottle body, so that the bottle body does not shake during the rotation of the turntable.
[0010] Preferably, a slider is fixedly mounted on the surface of the compression sleeve, an elastic insert is fixedly mounted on the side of the slider, a sliding groove is formed on the surface of the extrusion block, an insert groove is formed inside the sliding groove, and the elastic insert is engaged with the insert groove. This makes the fixing and removal of the compression sleeve more convenient, and facilitates personnel to maintain and clean the compression sleeve.
[0011] Compared with the prior art, the advantages and positive effects of the present invention are:
[0012] 1. In the utility model, the upper and lower cylinders, the transverse cylinder and the sliding connection of the guide rail are used to realize the precise grasping and positioning of the bottle cap by the suction head. The conveyor frame drives the active shaft through the No. 1 motor to drive the conveyor belt to transport the bottle cap, so that the suction head can adsorb the bottle cap. The degree of automation is high, which reduces the labor intensity of workers. The turntable is driven to rotate by the No. 2 motor so that the frames distributed circumferentially on the turntable can correspond to the suction heads respectively, so that the bottle cap assembly process can be carried out continuously, thereby improving the assembly efficiency of the bottle cap.
[0013] 2. In the utility model, a spring and an extrusion block are built into the frame, and the bottle body is stably clamped by the elastic force to prevent the bottle body from shaking or shifting during the rotation of the turntable. The engagement between the slider and the embedding groove of the pressing sleeve makes the fixing and disassembly of the pressing sleeve more convenient, provides convenience for the maintenance and cleaning of the pressing sleeve, and reduces the time and cost required for parts replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of a bottle cap assembly device for bottled polymer laundry detergent proposed in the present invention;
[0015] Figure 2This is a schematic diagram of a frame of a bottle cap assembly device for bottled polymer laundry detergent proposed in the present invention;
[0016] Figure 3 This is a schematic diagram of a conveyor belt of a bottle cap assembly device for bottled polymer laundry detergent proposed in the present invention;
[0017] Figure 4 This is a schematic diagram of a suction head of a bottle cap assembly device for bottled polymer laundry detergent proposed in the present invention;
[0018] Figure 5 This is a schematic diagram of a turntable of a bottle cap assembly device for bottled polymer laundry detergent proposed in the present invention;
[0019] Figure 6 The utility model provides a schematic diagram of a frame and a pressing sleeve of a bottle cap assembly device for bottled polymer laundry detergent.
[0020] Legend:
[0021] 1. Base plate; 2. Frame; 3. Guide rail; 4. Upper and lower cylinders; 5. Mounting seat; 6. Suction head; 7. Sensor No. 1; 8. Transverse cylinder; 9. Side plate; 10. Sensor No. 2; 11. Conveyor frame; 12. Driving shaft; 13. Driven shaft; 14. Motor No. 1; 15. Conveyor belt; 16. Bracket; 17. Motor No. 2; 18. Turntable; 19. Limiting ring; 20. Limiting groove; 21. Frame; 22. Spring; 23. Extrusion block; 24. Press sleeve; 25. Slider; 26. Elastic insert; 27. Slide groove; 28. Insert groove. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] Example 1
[0025] See also Figure 1-6The utility model provides a technical solution: a bottle cap assembly device for bottled polymer laundry liquid, comprising a bottom plate 1, a frame 2 is fixedly mounted on the surface of the bottom plate 1, a guide rail 3 is fixedly mounted on the surface of the frame 2, and an upper and lower cylinders 4 are slidably connected to the surface of the guide rail 3, and side plates 9 are fixedly mounted on both ends of the guide rail 3. A second sensor 10 is fixedly mounted inside the side plate 9. The second sensor 10 ensures that the transverse cylinder 8 drives the upper and lower cylinders 4 to move accurately detect the position, thereby avoiding the bottle cap installation failure caused by the position deviation of the upper and lower cylinders 4. The output end of the upper and lower cylinders 4 is fixedly mounted on the mounting seat 5, and the interior of the mounting seat 5 is fixedly mounted with a suction head 6. The interior of the mounting seat 5 is fixedly mounted with a first sensor 7. The first sensor 7 can monitor the working status of the mounting seat 5 in real time, ensuring that the suction head 6 can accurately grab and place the bottle cap, thereby improving the accuracy and reliability of the equipment. A transverse cylinder 8 is fixedly mounted on the side of the frame 2, and the output end of the transverse cylinder 8 is connected to the upper and lower cylinders 4. A conveying frame 11 is fixedly mounted above the bottom plate 1, and the internal rotation of the conveying frame 11 A driving shaft 12 and a driven shaft 13 are connected, and a conveyor belt 15 is provided on the surface of the driving shaft 12 and the driven shaft 13. A No. 1 motor 14 is fixedly installed on the side of the conveyor frame 11, and the output end of the No. 1 motor 14 is fixedly connected to the driving shaft 12. A bracket 16 is fixedly installed on the surface of the bottom plate 1, and a No. 2 motor 17 is fixedly installed on the bottom surface of the bracket 16. A turntable 18 is fixedly installed on the output end of the No. 2 motor 17. A frame 21 is fixedly installed on the surface of the turntable 18, and a limit ring 19 is fixedly installed on the surface of the turntable 18. A limiting groove 20 is provided on the surface of 16, and the turntable 18 rotates inside the limiting groove 20 through a limiting ring 19. The cooperation between the limiting ring 19 and the limiting groove 20 can effectively control the rotation range of the turntable 18, and prevent the turntable 18 from being dislocated or damaged due to excessive rotation. The frame 21 is distributed in a circle on the surface of the turntable 18, and the frame 21 corresponds to the suction head 6 on the mounting seat 5, ensuring that the suction head 6 on the mounting seat 5 stably moves the bottle cap to the top of the frame 21, so that the bottle cap can be accurately docked with the bottle body inside the frame 21.
[0026] Example 2
[0027] See also Figure 6 A spring 22 is fixedly installed inside the frame 21, and an extrusion block 23 is fixedly installed at the other end of the spring 22. A pressing sleeve 24 is inserted on the surface of the extrusion block 23. When the bottle body is placed inside the frame 21, the elastic force of the spring 22 helps to make the pressing sleeve 24 stabilize the bottle body, so that the bottle body will not shake during the rotation of the turntable 18. A slider 25 is fixedly installed on the surface of the pressing sleeve 24, and an elastic insert 26 is fixedly installed on the side of the slider 25. A slide groove 27 is provided on the surface of the extrusion block 23, and an embedding groove 28 is provided inside the slide groove 27. The elastic insert 26 is engaged with the embedding groove 28, which makes the fixing and disassembly of the pressing sleeve 24 more convenient and convenient for personnel to maintain and clean the pressing sleeve 24.
[0028] Working principle: the frame 2 is fixed on the bottom plate 1, the guide rail 3 is installed on the surface of the frame 2, the upper and lower cylinders 4 are slidably connected to the guide rail 3, the output ends of the upper and lower cylinders 4 are fixedly installed with the mounting base 5, the mounting base 5 is equipped with a suction head 6 for grabbing the bottle cap, the No. 1 sensor 7 is installed inside the mounting base 5, and is used to detect the working status of the suction head 6 to avoid the suction head 6 failing to absorb the bottle cap. The transverse cylinder 8 is connected to the upper and lower cylinders 4 and drives it to move along the guide rail 3 to achieve horizontal movement of the bottle cap adsorbed by the suction head 6 so that it can be moved to the designated position for assembly. The conveyor frame 11 is located above the bottom plate 1, the driving shaft 12 and the driven shaft 13 are installed inside the conveyor frame 11, and the conveyor belt 15 is installed inside the conveyor frame 11. Sleeved on two shafts and driven by motor 14, it is responsible for conveying the bottle cap to the bottom of the suction head 6. The bracket 16 is fixed to the base plate 1, and motor 17 is installed at the bottom of the bracket 16. Motor 17 drives the turntable 18 to rotate. The surface of the turntable 18 is evenly distributed with a frame 21 for accommodating the bottle body. The rotation of the turntable 18 is limited by the limit ring 19 and the limit groove 20 to ensure the stability of the turntable 18. A spring 22 is installed inside the frame 21. The spring 22 is connected to the extrusion block 23. The extrusion block 23 is inserted into the pressing sleeve 24 to apply pressure to the bottle body to fix its position. The pressing sleeve 24 is connected by the slider 25 and the embedded groove 28 to achieve convenient disassembly and assembly. During the operation of the equipment, after the bottle cap is grabbed by the suction head 6, the bottle cap is accurately placed on the bottle body in the frame 21 through the coordinated movement of the transverse cylinder 8 and the upper and lower cylinders 4, and the assembly process is finally completed.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A bottle cap assembly device for bottled polymer laundry detergent, comprising a bottom plate (1), characterized in that: The surface of the bottom plate (1) is fixedly mounted with a frame (2), the surface of the frame (2) is fixedly mounted with a guide rail (3), the surface of the guide rail (3) is slidably connected with an upper and lower cylinder (4), the output ends of the upper and lower cylinders (4) are fixedly mounted with a mounting seat (5), the interior of the mounting seat (5) is fixedly mounted with a suction head (6), the side of the frame (2) is fixedly mounted with a transverse cylinder (8), the output end of the transverse cylinder (8) is connected to the upper and lower cylinders (4), a conveying frame (11) is fixedly mounted above the bottom plate (1), and the interior of the conveying frame (11) is rotatably connected to the upper and lower cylinders (4). A driving shaft (12) and a driven shaft (13) are connected, and a conveyor belt (15) is sleeved on the surface of the driving shaft (12) and the driven shaft (13). A No. 1 motor (14) is fixedly installed on the side of the conveying frame (11), and the output end of the No. 1 motor (14) is fixedly connected to the driving shaft (12). A bracket (16) is fixedly installed on the surface of the bottom plate (1), and a No. 2 motor (17) is fixedly installed on the bottom surface of the bracket (16). A turntable (18) is fixedly installed on the output end of the No. 2 motor (17), and a frame (21) is fixedly installed on the surface of the turntable (18).
2. The bottle cap assembly equipment for bottled polymer laundry detergent according to claim 1, characterized in that: A number one sensor (7) is fixedly mounted inside the mounting seat (5).
3. The bottle cap assembly equipment for bottled polymer laundry detergent according to claim 1, characterized in that: Side plates (9) are fixedly mounted on both ends of the guide rail (3), and a second sensor (10) is fixedly mounted inside the side plate (9).
4. The bottle cap assembly device for bottled polymer laundry detergent according to claim 1, characterized in that: A limiting ring (19) is fixedly mounted on the surface of the turntable (18), a limiting groove (20) is provided on the surface of the bracket (16), and the turntable (18) rotates inside the limiting groove (20) via the limiting ring (19).
5. The bottle cap assembly equipment for bottled polymer laundry detergent according to claim 1, characterized in that: The frames (21) are distributed in a circumferential manner on the surface of the turntable (18), and the frames (21) correspond to the suction heads (6) on the mounting seat (5).
6. The bottle cap assembly equipment for bottled polymer laundry detergent according to claim 1, characterized in that: A spring (22) is fixedly installed inside the frame (21), an extrusion block (23) is fixedly installed at the other end of the spring (22), and a pressing sleeve (24) is inserted on the surface of the extrusion block (23).
7. The bottle cap assembly equipment for bottled polymer laundry detergent according to claim 6, characterized in that: A slider (25) is fixedly mounted on the surface of the pressing sleeve (24), an elastic insert (26) is fixedly mounted on the side of the slider (25), a sliding groove (27) is provided on the surface of the extrusion block (23), an insert groove (28) is provided inside the sliding groove (27), and the elastic insert (26) is engaged with the insert groove (28).