Spraying equipment for color coating production line

The color coating production line spraying equipment uses a closed box and a curtain to block the suspended paint, and a U-shaped scraper to collect the solidified paint, which solves the problem of suspended paint diffusion polluting the environment and affecting the spraying quality, and realizes safe and hygienic spraying operations.

CN223351967UActive Publication Date: 2025-09-19WUXI JIECHEN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422530503.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing color coating spraying equipment lacks effective isolation measures, which causes suspended paint to spread outward, pollute the working environment, and affect the health of operators. In addition, the suspended paint settles and solidifies on the surface of surrounding facilities, affecting the spraying quality.

Method used

A spraying equipment is designed for color coating production line, which adopts closed box and curtain to block suspended paint, combines with U-shaped scraper to collect solidified paint, controls the spraying assembly to descend by cylinder for closed spraying, uses detachable curtain for convenient cleaning, and U-shaped receiving box to collect scraped paint.

Benefits of technology

It effectively prevents the diffusion of suspended paint, protects the health of operators, avoids paint sedimentation affecting spraying quality, facilitates the removal of solidified paint, and improves the hygiene of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spraying protection of a color coating production line, in particular to spraying equipment for the color coating production line, which comprises a mounting frame, the device further comprises a closed box, a curtain, a U-shaped scraping plate and a U-shaped receiving box, seven conveying rollers are rotatably connected to the inner side of the mounting frame at equal intervals, a supporting frame is fixedly connected to the upper end of the middle of the mounting frame, and an air cylinder is fixedly mounted at the top end of the inner side of the supporting frame; the spraying assembly descends to the inner side of the closed box to conduct spraying operation by starting the air cylinder, suspension coating paint can be blocked inside by the closed box and the falling curtain and is prevented from diffusing outwards to pollute the workshop environment, the body health of operators is guaranteed, meanwhile, the suspension coating paint is attached to and fixedly connected to the inner side surfaces of the closed box and the falling curtain, and the spraying efficiency is improved. The suspended paint can be scraped into the U-shaped material receiving box through the U-shaped scraping plate to be treated and collected, and the falling curtain is detachable and convenient to clean, so that the situation that the quality of follow-up spraying operation is affected due to the fact that the suspended paint is settled and solidified on the surfaces of surrounding facilities is avoided, and timely clearing treatment is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray protection for color coating production lines, in particular to spray equipment for color coating production lines. Background Art

[0002] During the production and processing of aluminum sheet coils, in order to improve the high-quality performance of aluminum sheet coils, a color coating process is required, that is, spraying a layer of paint on the surface of the aluminum sheet coils, which can significantly improve the durability and corrosion resistance of the aluminum sheet coils. The type and color of the coating can be selected according to demand, which greatly improves the practicality of the aluminum sheet coils.

[0003] However, during the spraying operation, due to the lack of effective isolation measures, the suspended paint will spread to the surroundings, thereby polluting the working environment and seriously affecting the health of the operators. Moreover, these suspended paints will settle on the surrounding facilities and solidify into blocks, which are difficult to remove. Subsequent peeling and detachment may fall on the surface of the aluminum sheet coil being sprayed, causing a serious decline in the spraying quality and affecting the color coating operation.

[0004] Therefore, in view of the lack of effective isolation measures in the above-mentioned existing color coating spraying equipment, which causes the suspended paint to diffuse outward, pollute the working environment, and affect the health of the operators, and the suspended paint will settle and solidify on the surface of the surrounding facilities, making it inconvenient to remove, and even peel off and affect the quality of the aluminum sheet coil being sprayed, a spraying equipment for a color coating production line can be designed. By starting the cylinder, the spraying assembly is lowered into a closed box for spraying operations. The suspended paint is blocked by the closed box and the curtain to prevent it from spreading outward. The paint attached to the inner wall of the closed box is scraped off by a U-shaped scraper and collected in a U-shaped material receiving box for processing. The curtain can be removed for easy cleaning, thereby conveniently handling the solidified paint. Utility Model Content

[0005] In order to overcome the lack of effective isolation measures in existing color coating spraying equipment, the suspended paint will diffuse outward, pollute the working environment, and affect the health of operators. In addition, the suspended paint will settle and solidify on the surface of surrounding facilities, making it difficult to remove and even peeling off, affecting the quality of the aluminum sheet coil being sprayed.

[0006] The technical solution of the present utility model is: a spraying equipment for a color coating production line, comprising a mounting frame; also comprising a closed box, a vertical curtain, a U-shaped scraper and a U-shaped material receiving box, seven transmission rollers are rotatably connected to the inner side of the mounting frame at equal intervals, the middle upper end of the mounting frame is fixedly connected to a support frame, a cylinder is fixedly installed on the inner top end of the support frame, a spray assembly is fixedly connected to the movable end of the cylinder, fixed blocks are symmetrically fixedly connected to the left and right ends of the inner middle part of the support frame, a closed box with an opening on the lower side is fixedly connected between the two fixed blocks, a slot is provided on the front side of the closed box, a vertical curtain is provided on the inner side of the slot, a U-shaped scraper is slidably provided on the inner upper end of the closed box, a U-shaped drag plate is fixedly connected to the inner bottom of the closed box, and a U-shaped material receiving box is provided on the upper end of the U-shaped drag plate.

[0007] Preferably, when the device is working, the mounting frame is first connected to the front and rear conveying devices, and the aluminum sheet coil first undergoes initial production processing at the rear, and then is transferred to the surface of the conveying roller on the mounting frame, and continues to be conveyed forward to the bottom of the closed box, and the cylinder is started to lower the position of the spray assembly to the inside of the closed box for spraying operation. The suspended paint will be blocked by the closed box and the curtain to avoid spreading outward and polluting the workshop environment, thereby avoiding harm to the health of the operators. At the same time, the blocked suspended paint will gradually adhere to the inner surface of the closed box and the curtain. When a certain amount accumulates, the U-shaped scraper can be used to scrape the solidified spray paint on the inner surface of the closed box into the U-shaped receiving box for processing and collection. The curtain itself is detachable and easy to clean, thereby avoiding the suspended paint settling and solidifying on the surface of the surrounding facilities, affecting the quality of subsequent spraying operations, and facilitating timely removal and processing.

[0008] Preferably, the spraying assembly includes a connecting plate, a distribution pipe, a nozzle and a feed pipe; the movable end of the cylinder is fixedly connected to the connecting plate, the front and rear ends of the connecting plate are symmetrically fixedly connected to the distribution pipes, five nozzles are fixedly installed at equal intervals at the bottom of the two distribution pipes, and the middle part of the upper end of the two distribution pipes is fixedly connected to the feed pipe.

[0009] Preferably, a through slot having the same shape as the combination of the connecting plate and the two material distribution pipes is provided through the top of the closed box, and the through slot is arranged directly below the connecting plate and the two material distribution pipes.

[0010] Preferably, an iron bar is fixedly connected to the upper end of the curtain, a magnetic plate is fixedly connected to the slotted top wall, and the iron bar is arranged to be adsorbed on the surface of the magnetic plate.

[0011] Preferably, a fixed plate 1 is fixedly connected to the bottom left end of the inner wall of the closed box, a threaded rod is rotatably connected between the fixed plate 1 and the top wall of the closed box, the thread of the threaded rod passes through the left end of the U-shaped scraper, and a motor is fixedly installed on the upper end of the closed box, and the output shaft of the motor is fixedly connected to the threaded rod.

[0012] Preferably, a second fixing plate is fixedly connected to the bottom right end of the inner wall of the closed box, a guide rod is fixedly connected between the second fixing plate and the top wall of the closed box, and the guide rod movably passes through the right end of the U-shaped scraper.

[0013] Preferably, guide rail plates are symmetrically fixedly connected to the left and right sides of the upper end of the U-shaped drag plate, and two matching sliding grooves are opened at the bottom of the U-shaped material receiving box, and the two guide rail plates are respectively arranged on the inner sides of the corresponding sliding grooves.

[0014] Beneficial effects of the utility model:

[0015] 1. When the device is working, the mounting frame is first connected to the front and rear conveying devices. The aluminum sheet coil first undergoes initial production processing at the rear, and then is transmitted to the surface of the transmission roller on the mounting frame, and continues to be conveyed forward to the bottom of the closed box. The cylinder is started to lower the position of the spray assembly to the inside of the closed box for spraying operation. The suspended paint will be blocked by the closed box and the curtain to avoid spreading outward and polluting the workshop environment, thereby avoiding harm to the health of the operators. At the same time, the blocked suspended paint will gradually adhere to the inner surface of the closed box and the curtain. When a certain amount accumulates, the U-shaped scraper can be used to scrape the solidified spray paint on the inner surface of the closed box into the U-shaped material receiving box for processing and collection. The curtain itself is detachable and easy to clean, thereby avoiding the suspended paint settling and solidifying on the surface of the surrounding facilities, affecting the quality of subsequent spraying operations, and facilitating timely removal and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the overall three-dimensional structure of a spraying device for a color coating production line of the present invention;

[0017] Figure 2 Shown is a partial three-dimensional structural diagram of a spraying device for a color coating production line of the present invention;

[0018] Figure 3 Shown is a schematic diagram of the internal three-dimensional structure of a closed box of a spraying device for a color coating production line of the present invention;

[0019] Figure 4 Shown is a schematic diagram of the three-dimensional structure of a U-shaped material receiving box of a spraying device for a color coating production line of the present invention;

[0020] Figure 5 Shown is a schematic diagram of the three-dimensional structure of a U-shaped scraper of a spraying equipment for a color coating production line of the present invention.

[0021] Explanation of the accompanying symbols: 1. Mounting frame; 2. Conveying roller; 3. Support frame; 4. Cylinder; 501. Connecting plate; 502. Material distribution pipe; 503. Nozzle; 504. Feeding pipe; 6. Fixed block; 7. Closing box; 8. Slotting; 9. Curtain; 10. U-shaped scraper; 11. U-shaped drag plate; 12. U-shaped receiving box; 13. Passing slot; 14. Guide plate; 15. Sliding slot; 16. Iron bar; 17. Magnetic plate; 18. Fixed plate 1; 19. Threaded rod; 20. Motor; 21. Fixed plate 2; 22. Guide rod. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] See also Figure 1-Figure 5 The present invention provides an embodiment of a spraying device for a color coating production line, comprising a mounting frame 1; a closed box 7, a curtain 9, a U-shaped scraper 10 and a U-shaped material receiving box 12. Seven transmission rollers 2 are rotatably connected to the inner side of the mounting frame 1 at equal intervals. The middle upper end of the mounting frame 1 is fixedly connected to the support frame 3, and the inner top end of the support frame 3 is fixedly installed with a cylinder 4. The movable end of the cylinder 4 is fixedly connected to the spraying assembly. The left and right ends of the inner middle of the support frame 3 are symmetrically fixedly connected. A closed box 7 with an opening on the lower side is fixedly connected between the two fixed blocks 6. A slot 8 is opened on the front side of the closed box 7, and a curtain 9 is arranged on the inner side of the slot 8. A U-shaped scraper 10 is slidably arranged on the inner upper end of the closed box 7, and a U-shaped drag plate 11 is fixedly connected to the inner bottom of the closed box 7. A U-shaped material receiving box 12 is arranged on the upper end of the U-shaped drag plate 11. When the device is in operation, The mounting rack 1 is first connected to the front and rear conveying devices. The aluminum sheet coil first undergoes initial production processing at the rear, and then is transmitted to the surface of the transmission roller 2 on the mounting rack 1, and continues to be transported forward to the bottom of the closed box 7. The cylinder 4 is started to lower the position of the spray assembly to the inner side of the closed box 7 for spraying operation. The suspended paint will be blocked by the closed box 7 and the curtain 9 to avoid spreading outward and polluting the workshop environment, thereby avoiding harm to the health of the operators. At the same time, the blocked suspended paint will gradually adhere to the inner surface of the closed box 7 and the curtain 9. When a certain amount accumulates, the U-shaped scraper 10 can be used to scrape the solidified spray paint on the inner surface of the closed box 7 into the U-shaped material receiving box 12 for processing and collection. The curtain 9 itself is detachable and easy to clean, thereby avoiding the suspended paint settling and solidifying on the surface of the surrounding facilities, affecting the quality of subsequent spraying operations, and facilitating timely removal and processing.

[0024] See also Figure 1-Figure 3In this embodiment, the spraying assembly includes a connecting plate 501, a distribution pipe 502, a nozzle 503 and a feeding pipe 504; the movable end of the cylinder 4 is fixedly connected to the connecting plate 501, and the front and rear ends of the connecting plate 501 are symmetrically fixedly connected to the distribution pipe 502. Five nozzles 503 are fixedly installed at the bottom of the two distribution pipes 502 at equal intervals. The middle part of the upper end of the two distribution pipes 502 is fixedly connected to the feeding pipe 504. By connecting the feeding pump and the receiving pipe to the feeding pipe 504, the paint can be transported to the distribution pipe 502, and then the paint is evenly sprayed by each nozzle 503, and the top of the closed box 7 is closed. A through slot 13 with the same shape as the combination of the connecting plate 501 and the two distribution pipes 502 is opened through the end, and the through slot 13 is arranged directly below the connecting plate 501 and the two distribution pipes 502, so that the cylinder 4 pushes the spray assembly to freely pass through the through slot 13 and come to the inner side of the closed box 7 for spraying operation. The upper end of the curtain 9 is fixedly connected to the iron bar 16, and the top wall of the slot 8 is fixedly connected to the magnetic plate 17. The iron bar 16 is arranged to be adsorbed on the surface of the magnetic plate 17, and the iron bar 16 and the magnetic plate 17 attract each other, thereby facilitating the free disassembly of the curtain 9 and facilitating the timely cleaning of the solidified paint attached to the surface.

[0025] See also Figure 3-Figure 5 In this embodiment, a fixing plate 18 is fixedly connected to the bottom left end of the inner wall of the closed box 7, and a threaded rod 19 is rotatably connected between the fixing plate 18 and the top wall of the closed box 7. The threaded rod 19 is threadedly connected to the left end of the U-shaped scraper 10. A motor 20 is fixedly installed on the upper end of the closed box 7. The output shaft of the motor 20 is fixedly connected to the threaded rod 19. When the motor 20 is started, the threaded rod 19 is driven to rotate, and the threaded rod 19 drives the U-shaped scraper 10 to move downward, thereby scraping off the solidified paint attached to the inner wall of the closed box 7. A fixing plate 21 is fixedly connected to the bottom right end of the inner wall of the closed box 7. The fixing plate 21 and the top wall of the closed box 7 are fixedly connected. A guide rod 22 is fixedly connected between them, and the guide rod 22 movably passes through the right end of the U-shaped scraper 10. During the lifting and lowering of the U-shaped scraper 10, the guide rod 22 plays a stabilizing role. Preferably, the left and right sides of the upper end of the U-shaped drag plate 11 are symmetrically fixedly connected with guide rail plates 14. Two matching sliding grooves 15 are provided at the bottom of the U-shaped material receiving box 12. The two guide rail plates 14 are respectively arranged on the inner sides of the corresponding sliding grooves 15. The guide rail plates 14 play a more stable role in the movement of the U-shaped material receiving box 12. The U-shaped material receiving box 12 is dragged out from the inner side of the closed box 7, and the scraped paint collected on the inner side of the U-shaped material receiving box 12 can be disposed of in time.

[0026] During operation, the mounting frame 1 is first connected to the front and rear conveying devices. The aluminum sheet coil undergoes initial production processing at the rear, and then is conveyed to the surface of the conveying roller 2 on the mounting frame 1, and continues to be conveyed forward to the bottom of the closed box 7. The cylinder 4 is started to lower the position of the spraying assembly to the inside of the closed box 7. By connecting the feeding pump and the receiving pipe to the feeding pipe 504, the paint can be conveyed to the distribution pipe 502, and then the paint is evenly sprayed by each nozzle 503. During the operation, the suspended paint will be blocked by the closed box 7 and the curtain 9 to prevent it from spreading outward. The suspended paint blocked will gradually adhere to the inner surface of the closed box 7 and the curtain 9. When a certain amount accumulates, the threaded rod 19 can be driven to rotate by starting the motor 20, and the U-shaped scraper 10 can be driven downward by the guide rod 22 to scrape off the solidified paint attached to the inner wall of the closed box 7. The scraped solidified paint falls into the U-shaped receiving box 12 for processing. After the spraying operation is completed, the spraying assembly returns to its original position, the curtain 9 is removed to clean the surface paint, and the U-shaped receiving box 12 is pulled forward from the inner side of the closed box 7 to uniformly process the collected scraped solidified paint.

[0027] Through the above steps, after the aluminum sheet coil is transferred to the bottom of the closed box 7, the cylinder 4 is started to lower the position of the spray assembly to the inside of the closed box 7 for spraying. The suspended paint will be blocked by the closed box 7 and the curtain 9 to avoid spreading outward to pollute the workshop environment, thus avoiding harm to the health of the operators. At the same time, the blocked suspended paint will gradually adhere to the inner surface of the closed box 7 and the curtain 9. When a certain amount accumulates, the U-shaped scraper 10 can be used to scrape the solidified spray paint on the inner surface of the closed box 7 to the U The paint is collected and processed in the shaped material box 12, and the curtain 9 itself is detachable and easy to clean, thereby avoiding the suspended paint settling and consolidating on the surface of surrounding facilities, affecting the quality of subsequent spraying operations, and conveniently clearing and processing in time to solve the problem that there is a lack of effective isolation measures in existing color coating spraying equipment, which causes the suspended paint to diffuse outward, pollute the working environment, and affect the health of operators. In addition, the suspended paint will settle and consolidate on the surface of surrounding facilities, which is inconvenient to remove, and may even peel off and affect the quality of the aluminum sheet coil being sprayed.

Claims

1. A spraying device for a color coating production line, comprising a mounting frame (1); characterized in that: The invention also comprises a closed box (7), a vertical curtain (9), a U-shaped scraper (10) and a U-shaped material receiving box (12). Seven transmission rollers (2) are rotatably connected to the inner side of the mounting frame (1) at equal intervals. The upper middle end of the mounting frame (1) is fixedly connected to the support frame (3). The inner top end of the support frame (3) is fixedly installed with a cylinder (4). The movable end of the cylinder (4) is fixedly connected to the spraying assembly. The left and right ends of the inner middle part of the support frame (3) are symmetrically fixedly connected with fixed blocks (6). A closed box (7) with a lower opening is fixedly connected between the two fixed blocks (6). A slot (8) is provided on the front side of the closed box (7). A vertical curtain (9) is provided on the inner side of the slot (8). A U-shaped scraper (10) is slidably provided on the inner upper end of the closed box (7). A U-shaped drag plate (11) is fixedly connected to the inner bottom of the closed box (7). The upper end of the U-shaped drag plate (11) is provided with a U-shaped material receiving box (12).

2. The spraying equipment for a color coating production line according to claim 1, characterized in that: The spraying assembly comprises a connecting plate (501), a material distribution pipe (502), a nozzle (503) and a feeding pipe (504); the movable end of the cylinder (4) is fixedly connected to the connecting plate (501), the front and rear ends of the connecting plate (501) are symmetrically fixedly connected to the material distribution pipes (502), five nozzles (503) are fixedly installed at equal intervals on the bottom of the two material distribution pipes (502), and the middle parts of the upper ends of the two material distribution pipes (502) are fixedly connected to the feeding pipe (504).

3. The spraying equipment for a color coating production line according to claim 2, characterized in that: A through slot (13) having the same shape as the combination of the connecting plate (501) and the two material distribution pipes (502) is provided through the top of the closed box (7), and the through slot (13) is arranged directly below the connecting plate (501) and the two material distribution pipes (502).

4. The spraying equipment for a color coating production line according to claim 1, characterized in that: The upper end of the curtain (9) is fixedly connected with an iron bar (16), the top wall of the slot (8) is fixedly connected with a magnetic plate (17), and the iron bar (16) is arranged to be adsorbed on the surface of the magnetic plate (17).

5. The spraying equipment for a color coating production line according to claim 1, characterized in that: A fixing plate (18) is fixedly connected to the bottom of the left end of the inner wall of the closed box (7), a threaded rod (19) is rotatably connected between the fixing plate (18) and the top wall of the closed box (7), the threaded rod (19) is threadedly connected to the left end of the U-shaped scraper (10), and a motor (20) is fixedly installed on the upper end of the closed box (7), and the output shaft of the motor (20) is fixedly connected to the threaded rod (19).

6. The spraying equipment for a color coating production line according to claim 1, characterized in that: A second fixing plate (21) is fixedly connected to the bottom right end of the inner wall of the closed box (7), a guide rod (22) is fixedly connected between the second fixing plate (21) and the top wall of the closed box (7), and the guide rod (22) movably passes through the right end of the U-shaped scraper (10).

7. The spraying equipment for a color coating production line according to claim 1, characterized in that: The upper end of the U-shaped drag plate (11) is symmetrically fixedly connected with guide rail plates (14) on both sides. The bottom of the U-shaped material receiving box (12) is provided with two matching sliding grooves (15). The two guide rail plates (14) are respectively arranged on the inner sides of the corresponding sliding grooves (15).