Prefabricated berthing component production auxiliary device

Abstract

The utility model discloses a prefabricated berthing component production auxiliary device which comprises a vertical frame, an air bag is arranged on one side of the vertical frame, a transverse frame is arranged on the other side of the vertical frame, a steel bar tooth frame is arranged on the transverse frame, an adjusting seat is fixed to the bottom end of the inner side of the steel bar tooth frame, and a threaded hole is formed in the surface of the bottom of the adjusting seat. Through the designed adjusting seat, the screw rod, the rotating column and the transverse frame, the reinforcing steel bar tooth frame used for reinforcing steel bar supporting is installed on the adjusting seat, the rotating column is rotated, the rotating column drives the screw rod to rotate, and threaded holes of the screw rod and the adjusting seat are subjected to threaded screwing adjustment, so that position adjustment of the reinforcing steel bar tooth frame is achieved; and then the position is quickly locked through the self-locking characteristic of threaded connection, so that the supporting position of the reinforcing steel bars is adjustable, and the supporting device is suitable for supporting the reinforcing steel bars with different lengths.

Description

Technical Field

[0001] The utility model belongs to the technical field of production of prefabricated concrete berthing components for docks, and in particular relates to a production auxiliary device for prefabricated berthing components. Background Art

[0002] Most berthing components are produced vertically, but the protruding steel bars of the berthing components themselves are extremely long and bent. To ensure that the steel bars do not deform, a higher steel bar support frame must be set up. The overall mold uses a large amount of steel, which makes concrete pouring and vibration work more inconvenient. They are all high-altitude operations, which pose a greater safety risk. When using the prefabricated berthing component production auxiliary device, the welded main frame part is first connected to the template, and then the fine-rolled threaded steel is inserted into the reserved hole for preliminary positioning. Then, the uninflated airbag is inserted. After the airbag is installed, the channel steel bar is placed on the angle steel support frame to complete the initial assembly of the components. After that, the support frame and the mold are fastened together using nuts and fine-rolled threaded steel bars, and the support rod is clamped. After the fastening is completed, the airbag can be inflated. The airbag will fill the space between the steel bars, blocking the outflow of concrete, and realizing the horizontal pouring production of the berthing components.

[0003] The existing auxiliary device for the production of prefabricated berthing components can realize horizontal casting of berthing components while ensuring the quality of the components. The casting is convenient and safe, the amount of steel used is small, the comprehensive benefits are good, the overall weight of the frame is light, and it is easy to move. The concrete surface where the airbag is located needs to be roughened according to the design requirements, so the concave and convex surface naturally formed by the airbag is also conducive to the roughening operation. However, there are the following defects: (1) The existing auxiliary device for the production of prefabricated berthing components supports the steel bars in the production of berthing components through steel bar racks, but the position of the existing steel bar racks is fixed, and the length and specifications of the steel bars of the berthing components are variable, resulting in the problem that the auxiliary device for the production of prefabricated berthing components is limited by the length of the steel bars to be supported. For this reason, we propose a production auxiliary device for prefabricated berthing components. Utility Model Content

[0004] The purpose of the utility model is to provide a prefabricated berthing component production auxiliary device to solve the problem proposed in the above background technology that the use of the prefabricated berthing component production auxiliary device is limited by the length of the steel bars on the berthing component structure.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a prefabricated berthing component production auxiliary device, comprising a vertical frame, an air bag is provided on one side of the vertical frame, a horizontal frame is provided on the other side of the vertical frame, a steel bar tooth frame is provided on the horizontal frame, an adjustment seat is fixed to the inner bottom end of the steel bar tooth frame, a threaded hole is provided on the bottom surface of the adjustment seat, a screw is connected to the inside of the threaded hole through a thread, a rotating column is embedded in one end of the horizontal frame through rotation, one end of the screw is fixed on the end face of the rotating column, and the steel bar tooth frame and the horizontal frame surface bracket are jointly connected to a guide assembly.

[0006] Preferably, the guide assembly consists of a slide rail and a slider, the slider is connected to the slide rail by sliding, the slider is connected to the bottom of the steel bar rack, and the slide rail is fixed on the surface of the cross frame.

[0007] Preferably, the longitudinal section of the slide rail is a convex structure, and the cross section of the slide rail is a rectangular structure.

[0008] Preferably, the longitudinal section of the rotating column is a circular structure, and the cross section of the rotating column is an I-shaped structure.

[0009] Preferably, a spherical groove is provided on the surface of the rotating column, and a ball is embedded in the spherical groove.

[0010] Preferably, a handle assembly is fixed to the end of the rotating column, and the handle assembly consists of a hand rod and an end head.

[0011] Preferably, a sleeve is sleeved on the outer wall of the other end of the screw, and the sleeve is fixed on the inner surface of the cross frame.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] (1) The steel bar tooth frame used for steel bar support is installed on the adjustment seat through the designed adjustment seat, screw, rotating column and cross frame. The rotating column is rotated to drive the screw to rotate, and the screw and the threaded hole of the adjustment seat are screwed and adjusted to adjust the position of the steel bar tooth frame. Then, the position is quickly locked through the self-locking characteristics of the threaded connection, so that the position of the steel bar support can be adjusted by the utility model, ensuring that it is suitable for steel bar supports of different lengths. The designed guide component guides the movement and adjustment of the steel bar tooth frame while also straightening the steel bar tooth frame to avoid skewing. The designed ball plays a lubricating role to reduce the influence of friction resistance when the rotating column rotates. The designed sleeve supports the screw to avoid skewing of one end of the screw and affecting the thread screwing adjustment effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the main view of the utility model;

[0015] Figure 2 This is a top view of the assembly of the horizontal frame, steel bar rack and screw rod of the utility model;

[0016] Figure 3 This is a front cross-sectional view of the assembly of the horizontal frame, steel bar rack and screw rod of the utility model;

[0017] Figure 4 It is a side view of the guide assembly of the utility model;

[0018] Figure 5 This is a three-dimensional diagram of the adjustment seat of the utility model;

[0019] In the figure: 1. Vertical frame; 2. Airbag; 3. Steel bar rack; 4. Handle assembly; 5. Rotating column; 6. Slider; 7. Slide rail; 8. Cross frame; 9. Guide assembly; 10. Adjustment seat; 11. Ball bearing; 12. Screw; 13. Sleeve; 14. Threaded hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example

[0022] See also Figures 1 to 5The utility model provides a technical solution: a prefabricated berthing component production auxiliary device, including a vertical frame 1, an air bag 2 is provided on one side of the vertical frame 1, a horizontal frame 8 is provided on the other side of the vertical frame 1, a steel tooth frame 3 is provided on the horizontal frame 8, an adjustment seat 10 is fixed to the bottom end of the inner side of the steel tooth frame 3, a threaded hole 14 is provided on the bottom surface of the adjusting seat 10, a screw 12 is connected to the inside of the threaded hole 14 by a thread, and a rotating column 5 is embedded in one end of the horizontal frame 8 by rotation. Through the designed adjusting seat 10, screw 12, rotating column 5 and horizontal frame 8, the steel tooth frame 3 for steel support is installed on the adjusting seat 10, and the rotating column 5 is rotated, and the rotating column 5 drives the screw 12 to rotate, and the screw 12 and the threaded hole 14 of the adjusting seat 10 are threaded. Twist and adjust to adjust the position of the steel bar tooth frame 3, and then quickly lock the position through the self-locking characteristics of the threaded connection, so that the utility model can adjust the position of the steel bar support to ensure that it is suitable for steel bar supports of different lengths. One end of the screw 12 is fixed on the end face of the rotating column 5, and the steel bar tooth frame 3 and the cross frame 8 surface bracket are jointly connected with a guide assembly 9. The guide assembly 9 is composed of a slide rail 7 and a slider 6. The slider 6 is connected to the slide rail 7 by sliding. Through the designed guide assembly 9, the steel bar tooth frame 3 is moved and adjusted while the steel bar tooth frame 3 is straightened to avoid skewing. The slider 6 is connected to the bottom of the steel bar tooth frame 3, and the slide rail 7 is fixed on the surface of the cross frame 8. The longitudinal section of the slide rail 7 is a convex structure, and the cross section of the slide rail 7 is a rectangular structure.

[0023] In this embodiment, preferably, the longitudinal section of the rotating column 5 is a circular structure, the cross section of the rotating column 5 is an I-shaped structure, a spherical groove is opened on the surface of the rotating column 5, and the spherical groove is inlaid with a ball 11. The designed ball 11 plays a lubricating role, reducing the influence of friction resistance on the rotating column 5 during rotation. The end of the rotating column 5 is fixed with a handle assembly 4. The designed handle assembly 4 makes it convenient to hold the rotating column 5 by hand to rotate. The handle assembly 4 consists of a hand rod and an end head. The outer wall of the other end of the screw 12 is provided with a sleeve 13. The designed sleeve 13 supports the screw 12 to prevent one end of the screw 12 from being skewed and affecting the thread screwing adjustment effect. The sleeve 13 is fixed to the inner surface of the cross frame 8.

[0024] The working principle and usage process of the present invention: When the present invention is used to assist in the production of berthing components, the stand 1 is fixed to the component formwork by a bolt assembly, and then the uninflated airbag 2 is inserted into the gap between the formwork and the stand 1. After the airbag 2 is installed, the rotating column 5 is rotated, and the rotating column 5 drives the screw 12 to rotate. The screw 12 and the threaded hole 14 of the adjustment seat 10 are screwed and adjusted to adjust the position of the steel bar rack 3. Then, the position is quickly locked through the self-locking characteristics of the threaded connection, so that the present invention can adjust the steel bar support position to ensure that it is suitable for steel bars of different lengths. One end of the steel bar is placed on the top of the steel bar rack 3 for support, and the airbag 2 is inflated. The airbag 2 will fill the part between the steel bars, blocking the outflow of concrete, thereby realizing the horizontal casting production of berthing components.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A prefabricated berthing component production auxiliary device, comprising a vertical frame (1), an air bag (2) provided on one side of the vertical frame (1), a horizontal frame (8) provided on the other side of the vertical frame (1), and a steel bar rack (3) provided on the horizontal frame (8), characterized in that: An adjustment seat (10) is fixed to the inner bottom end of the steel bar tooth frame (3), a threaded hole (14) is provided on the bottom surface of the adjustment seat (10), the inside of the threaded hole (14) is connected to a screw rod (12) by threading, one end of the cross frame (8) is inlaid with a rotating column (5) by rotation, one end of the screw rod (12) is fixed on the end face of the rotating column (5), and the steel bar tooth frame (3) and the cross frame (8) surface bracket are jointly connected to a guide component (9).

2. The auxiliary device for producing prefabricated berthing components according to claim 1, characterized in that: The guide assembly (9) is composed of a slide rail (7) and a slider (6), wherein the slider (6) is connected to the slide rail (7) by sliding, the slider (6) is connected to the bottom of the steel bar tooth frame (3), and the slide rail (7) is fixed on the surface of the cross frame (8).

3. The auxiliary device for producing prefabricated berthing components according to claim 2, characterized in that: The longitudinal section of the slide rail (7) is a convex structure, and the cross section of the slide rail (7) is a rectangular structure.

4. The auxiliary device for producing prefabricated berthing components according to claim 1, characterized in that: The longitudinal section of the rotating column (5) is a circular structure, and the cross section of the rotating column (5) is an I-shaped structure.

5. The auxiliary device for producing prefabricated berthing components according to claim 4, characterized in that: A spherical groove is provided on the surface of the rotating column (5), and a ball (11) is embedded in the spherical groove.

6. The auxiliary device for producing prefabricated berthing components according to claim 1, characterized in that: A handle assembly (4) is fixed to the end of the rotating column (5), and the handle assembly (4) consists of a hand rod and an end.

7. The auxiliary device for producing prefabricated berthing components according to claim 1, characterized in that: The outer wall of the other end of the screw rod (12) is sleeved with a sleeve (13), and the sleeve (13) is fixed on the inner surface of the cross frame (8).

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