Special-shaped pipe ring welding frame body

By designing a special-shaped pipe ring welding frame, adopting an L-shaped connecting part and a Z-shaped supporting part structure, combined with a clamping seat and a pulley, the problem of difficult positioning and rotation during the special-shaped pipe welding process is solved, the stable positioning and flipping of the special-shaped pipe is achieved, and the welding efficiency and operation convenience are improved.

CN223368586UActive Publication Date: 2025-09-23FOSHAN YUNDAXING METAL TECH CO LTD
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Patent Information

Application Number
CN202422670171.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-23
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Traditional girth welding equipment is unable to effectively support and rotate special-shaped pipes, resulting in welding difficulties. In particular, the positioning and rotation of spiral special-shaped pipes are more difficult, affecting production efficiency.

Method used

A special-shaped pipe ring welding frame is designed, which includes a base, a clamping seat and a drive assembly. Through the L-shaped connection part and Z-shaped support part structure, combined with the clamping seat and pulley, the stable flipping and positioning of the special-shaped pipe can be achieved. The weight balance is used to ensure the rotation stability. The center of the clamping seat and the connection part are collinear to rotate synchronously, and precise positioning is achieved in conjunction with the cross positioning frame and locking column.

Benefits of technology

It realizes the stable positioning and flipping of special-shaped tubes, ensures the welding effect, improves the convenience of operation and welding efficiency, and reduces the processing cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of special-shaped pipe welding equipment, in particular to a special-shaped pipe ring welding frame body which comprises a base and a product bearing frame, a clamping seat and a driving assembly are arranged on the two sides of the base respectively, the driving assembly is rotationally connected with the product bearing frame, the product bearing frame comprises a connecting part and a supporting part, the connecting part is connected with the driving assembly, and the supporting part is connected with the clamping seat. The supporting part is perpendicular to the connecting part, one end is a special-shaped pipe bearing position, the other end is provided with a weight bearing position, and the weight is the same as the weight of the special-shaped pipe; the L-shaped connecting part and the Z-shaped supporting part are arranged, so that the product bearing frame can be turned over, the center of the clamping area of the clamping base is collinear with the center of the rotating position of the connecting part, and the product bearing frame can be turned over while the connecting part drives the supporting part to rotate. The special-shaped pipe welding part in the clamping seat also rotates along with the pulleys in the clamping seat, so that the girth welding effect of the special-shaped pipe is guaranteed, a good girth welding environment is provided for the spiral special-shaped pipe, the structure is simple, and operation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of special-shaped pipe welding equipment, in particular to a special-shaped pipe girth welding frame. Background Art

[0002] With the development of the times, a number of metal pipe structures different from the columnar structure of conventional models have emerged according to different usage scenarios and installation requirements. For example, spiral special-shaped pipes can be used to increase the length and save space in the field of heat exchange, thereby increasing the contact area between fluids and improving heat exchange efficiency. The spiral structure will cause turbulence in the fluid, which helps to break the boundary layer and promote heat transfer. Therefore, this type of spiral special-shaped pipe structure has broad market prospects in the field of heat exchange or liquid transmission.

[0003] This type of special-shaped pipe needs to be provided with an interface structure at least on one end. If this type of interface structure is integrally formed with the special-shaped pipe, not only will the processing cost be high, but the integral forming will also be difficult, which will affect the production efficiency. Therefore, the special-shaped pipe and the interface are generally circumferentially welded to facilitate the combination of the structures. Traditional circumferentially welded structures generally require the pipe body to be rotated to weld the interface. However, due to the uniqueness of this type of spiral special-shaped pipe structure, the common circumferentially welded frame on the market is used. On the one hand, it is difficult to ensure the normal rotation of the special-shaped pipe, and thus difficult to weld. On the other hand, due to the large size of this type of special-shaped pipe, positioning and rotation are more difficult. Therefore, it is necessary to design a device to support this type of special-shaped pipe structure to ensure the normal progress of circumferential welding. Utility Model Content

[0004] The purpose of the utility model is to provide a special-shaped pipe girth welding frame, which has the characteristics of good positioning effect, convenient rotation girth welding, easy operation, reliable use, etc.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] A special-shaped pipe ring welding frame includes a base and a product support frame. A clamping seat and a driving assembly are respectively provided on both sides of the base. The driving assembly is rotatably connected to the product support frame. The product support frame includes a connecting part and a supporting part. The connecting part is connected to the driving assembly. The supporting part is perpendicular to the connecting part. One end is a special-shaped pipe supporting position, and the other end is provided with a weight supporting position. The weight has the same weight as the special-shaped pipe.

[0007] Furthermore, the connecting portion is an L-shaped structure, and the position where the connecting portion is connected to the driving assembly is higher than the portion of the connecting portion that carries the support portion.

[0008] Furthermore, the support portion is a Z-shaped structure, the height of the weight supporting position is higher than the height of the special-shaped tube supporting position, and the weight supporting position is provided with a plurality of mounting holes along the length direction.

[0009] Furthermore, a bearing plate is provided on one side of the clamping seat of the base, the clamping seat is provided on the surface of the bearing plate, a vertical plate is vertically provided at one end of the bearing plate, and a cylinder is provided on one side of the vertical plate and the clamping seat.

[0010] Furthermore, the clamping seat includes a symmetrically arranged clamping body, which has a bottom plate and two vertical plates, and the three are connected to form a U-shaped structure. The clamping body on one side is connected to the cylinder to clamp the welding position of the special-shaped pipe.

[0011] Furthermore, clamping plates are respectively provided on both sides of the vertical plate, and arcuate grooves are provided on the opposite side walls of the vertical plates of the two clamping bodies. The arcuate grooves surround the welding positions of the special-shaped tubes, and the two clamping plates of a single vertical plate form a group.

[0012] Furthermore, a plurality of pulleys are provided between each set of clamping plates, and pulleys are provided on both sides of the arc-shaped groove in the height direction, and the pulleys surround the tube body of the special-shaped tube.

[0013] Furthermore, the center of the clamping area between the clamping bodies and the center of the rotational connection between the drive assembly and the product support bracket are collinear.

[0014] Furthermore, a cross positioning frame is provided on the top of the special-shaped tube support position, a block is hingedly provided on the top of the cross positioning frame, a plurality of locking openings are provided on the surface of the special-shaped tube support position, and the cross positioning frame is also provided with a plurality of locking openings, and the corresponding locking openings are detachably connected with locking columns.

[0015] Furthermore, the bottom of the base has a support plate, and the driving assembly includes a motor, a driving wheel and a driven wheel. The motor is arranged on the surface of the support plate, and the motor output shaft extends into one side of the base and is connected to the driving wheel. The driving wheel and the driven wheel are connected to each other to drive the product support bracket to flip.

[0016] The technical solution provided by the utility model may have the following beneficial effects:

[0017] The utility model provides a special-shaped pipe ring welding frame, which enables the product support frame to be flipped by arranging an L-shaped connecting part and a Z-shaped supporting part structure, and accurately positions the welding area of ​​the special-shaped pipe by arranging a clamping seat to ensure the welding effect; in addition, by having one high and one low weight consistent with the weight of the special-shaped pipe product, the stability of the flipping rotation can be guaranteed, and the phenomenon of unstable rotation speed caused by different weights can be reduced, thereby further ensuring the welding effect; in addition, the utility model arranges the center of the clamping area of ​​the clamping seat to be collinear with the center of the rotating part of the connecting part, so that while the connecting part drives the supporting part to rotate, the welding part of the special-shaped pipe in the clamping seat also rotates due to the pulley in the clamping seat, thereby ensuring the ring welding effect of the special-shaped pipe, providing a good ring welding environment for this type of spiral special-shaped pipe, and having a relatively simple structure and relatively convenient operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of a top view of the structure in one embodiment of the present invention;

[0020] Figure 3 This is a side structural diagram of an embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of the front structure of an embodiment of the present invention;

[0022] Figure 5 It is a structural schematic diagram of a product support bracket in one embodiment of the present utility model.

[0023] Reference numerals:

[0024] 10 base; 11 clamping seat; 111 clamping body; 112 pulley; 113 connecting cylinder; 114 clamping plate; 115 arc groove; 12 driving assembly; 121 motor; 122 driving wheel; 123 driven wheel; 13 bearing plate;

[0025] 20 product support frame; 21 connecting portion; 22 supporting portion; 23 special-shaped pipe supporting position; 24 weight supporting position; 25 cross positioning frame; 26 stop block; 27 locking column. DETAILED DESCRIPTION

[0026] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0027] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more such features, and are used to distinguish between the described features, without distinction of order or importance.

[0028] In the description of the present invention, unless otherwise specified, “a plurality of” means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0030] The following combination Figures 1 to 5 , describing a special-shaped pipe ring welding frame provided by an embodiment of the utility model, including a base 10 and a product support frame 20. A clamping seat 11 and a driving assembly 12 are respectively provided on both sides of the base 10. The driving assembly 12 is rotatably connected to the product support frame 20. The product support frame 20 includes a connecting portion 21 and a supporting portion 22. The connecting portion 21 is connected to the driving assembly 12, and the supporting portion 22 is perpendicular to the connecting portion 21. One end thereof is a special-shaped pipe supporting position 23, and the other end is provided with a weight supporting position 24, and the weight has the same weight as the special-shaped pipe.

[0031] Among them, for the structure of special-shaped tube, such as Figure 1 As shown, the special-shaped tube is a spiral disc tube, wherein the higher end is connected with a T-shaped interface, and the other end is arranged at the bottom and can also be connected with a T-shaped interface to weld the T-shaped interface and the special-shaped tube body.

[0032] from Figure 1 As can be seen, the base 10 has a conventional frame structure, with an L-shaped connection portion 21. The connection portion 21 connects to the drive assembly 12 at a position higher than the portion of the connection portion 21 that supports the support portion 22. The support portion 22 has a Z-shaped structure, with the weight support portion 24 being higher than the height of the special-shaped tube support portion 23. The weight support portion 24 is provided with multiple mounting holes along its length.

[0033] It should be noted that, as needed, the weight support position 24 can be provided with multiple weights to ensure that the weight of the weight is the same as the special-shaped tube. In addition, in order to further ensure the accuracy of the weight adjustment between the two, multiple mounting holes can make the weight close to or away from the special-shaped tube, further ensuring the balance on both sides.

[0034] Furthermore, since the position where the connecting portion 21 is connected to the driving component 12 is higher than the part of the connecting portion 21 that carries the support portion 22, the height of one side of the connecting driving component 12 is higher and the other side can be lower. A supporting plate 13 is provided on one side of the clamping seat 11, and the clamping seat 11 is provided on the surface of the supporting plate 13. A vertical plate is vertically provided at one end of the supporting plate 13, and a cylinder is provided on one side of the vertical plate and the clamping seat 11.

[0035] Furthermore, if Figure 2 and Figure 3 As shown, the clamping seat 11 includes a symmetrically arranged clamping body 111, which has a bottom plate and two vertical plates, and the three are connected to form a U-shaped structure. The clamping body 111 on one side is connected to the cylinder 113 to clamp the welding position of the special-shaped pipe.

[0036] Specifically, a splint 114 is provided on both sides of the vertical plate, and an arc-shaped groove 115 is provided on the opposite side walls of the vertical plates of the two clamping bodies 111. The arc-shaped groove 115 surrounds the welding position of the special-shaped tube. The two splints 114 of a single vertical plate form a group, and a plurality of pulleys 112 are provided between each group of splints 114. In order to facilitate the setting of the pulley 112, the vertical plate can be set to slightly protrude from the vertical plate to provide sufficient placement space for the pulley 112, and pulleys 112 are provided on both sides of the arc-shaped groove 115 in the height direction, and the pulley 112 surrounds the tube body of the special-shaped tube.

[0037] It should be noted that the center of the clamping area between the clamping bodies 111 and the center of the rotational connection between the drive assembly 12 and the product support bracket 20 are collinear, that is, in the specific use process, the special-shaped tube structure is first positioned, and the weight of the special-shaped tube and the weight are matched, at this time the drive assembly 12 starts to move, driving the connecting part 21 to rotate, and the connecting part 21 drives the support part 22 to rotate, so that the special-shaped tube begins to flip over following the support part 22; since the center of the clamping area between the clamping bodies 111 and the center of the rotational connection between the drive assembly 12 and the product support bracket 20 are collinear, and due to the cooperation of the pulley 112, during the rotation process, the welding area of ​​the special-shaped tube clamped by the clamping seat 11 also rotates synchronously, thereby facilitating the girth welding machine to perform girth welding on the position to be welded; of course, for Figure 2 For special-shaped pipes that need girth welding at both ends, you can remove the other end of the girth welding after completing the girth welding of one end. The operation steps are the same as the previous girth welding method.

[0038] Among them, for the ring welding machine, it can adopt the common ring welding equipment on the market. It is necessary to ensure that the welding head is located in the welding area of ​​the clamping seat 11, and it is necessary to avoid the path of the support part 22 and the flipping of the special-shaped pipe to ensure the normal rotation and ring welding; since the welding head itself can be additionally set and the existing technology is relatively mature, the utility model does not make a specific description and limitation on the structure of the welding head here.

[0039] Furthermore, a cross positioning frame 25 is provided on the top of the special-shaped tube support position 23, and a block 26 is hingedly provided on the top of the cross positioning frame 25. A plurality of locking openings are provided on the surface of the special-shaped tube support position 23, and the cross positioning frame 25 is also provided with a plurality of locking openings, and the corresponding locking openings are detachably connected with a locking column 27.

[0040] Among them, such as Figure 5 As shown, the cross positioning frame 25 has a cross-shaped bottom and a vertical plate protruding upward. A stopper 26 can be provided on the top of the vertical plate. The special-shaped tube is arranged around the outside of the support plate to position the special-shaped tube; similarly, the setting of the locking port can be coordinated with the position adjustment of the weight support position 24 to ensure the weight balance on both sides; and the hinged stopper 26 structure can further play a role in positioning the special-shaped tube, thereby largely avoiding the problem of the special-shaped tube falling off during the rotation and flipping process.

[0041] It should be noted that in order to improve the positioning effect and positioning flexibility, the four cross sides of the cross positioning frame 25 can be set as a telescopic structure to adapt to special-shaped tubes of different sizes. Similarly, the telescopic structure and the hinged block 26 structure should also be provided with a locking column 27 to lock the position after positioning is completed to reduce the occurrence of falling off.

[0042] Preferably, if Figure 4 As shown, the base 10 has a support plate at the bottom, and the driving assembly 12 includes a motor 121, a driving wheel 122 and a driven wheel 123. The motor 121 is arranged on the surface of the support plate, and the output shaft of the motor 121 extends into one side of the base 10 and is connected to the driving wheel 122. The driving wheel 122 is connected to the driven wheel 123 to drive the product support bracket 20 to flip.

[0043] It can be understood that a belt drive can be used between the driving wheel 122 and the driven wheel 123 to ensure smooth transmission while providing overload protection for the equipment and ensuring safe and reliable use; furthermore, the height of the support plate and the position of the motor 121 should be such that the rotation and flipping of the connecting part 21 and the supporting part 22 should be ensured as much as possible to avoid obstruction of the rotation of the special-shaped tube.

[0044] In addition, if Figure 1 and Figure 4 As shown, the support plate of the base 10 on the side opposite to the driving assembly 12 can be provided with a control box, which can be connected to the motor 121 to control the direction, speed and start and stop of the motor 121, which is convenient to operate.

[0045] Other structures and operations of the special-shaped pipe ring welding frame according to the embodiment of the present invention are known to ordinary technicians in this field and will not be described in detail here.

[0046] Throughout this specification, references to terms such as "embodiment" and "example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0047] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A special-shaped pipe ring welding frame, characterized in that: It includes a base and a product support frame, and a clamping seat and a driving assembly are respectively provided on both sides of the base. The driving assembly is rotatably connected to the product support frame. The product support frame includes a connecting part and a supporting part. The connecting part is connected to the driving assembly, and the supporting part is perpendicular to the connecting part. One end of the product support frame is a supporting position for the special-shaped tube, and the other end is provided with a weight supporting position, and the weight has the same weight as the special-shaped tube.

2. The special-shaped pipe ring welding frame according to claim 1, characterized in that: The connecting portion is an L-shaped structure, and the position where the connecting portion is connected to the driving assembly is higher than the portion of the connecting portion that supports the supporting portion.

3. The special-shaped pipe ring welding frame according to claim 2, characterized in that: The support portion is a Z-shaped structure, the height of the weight supporting position is higher than the height of the special-shaped tube supporting position, and the weight supporting position is provided with a plurality of mounting holes along the length direction.

4. The special-shaped pipe ring welding frame according to claim 1, characterized in that: A bearing plate is provided on one side of the base where the clamping seat is provided, the clamping seat is provided on the surface of the bearing plate, a vertical plate is vertically provided at one end of the bearing plate, and a cylinder is provided on one side of the vertical plate and the clamping seat.

5. The special-shaped pipe ring welding frame according to claim 4, characterized in that: The clamping seat includes a symmetrically arranged clamping body, which has a bottom plate and two vertical plates, and the three are connected to form a U-shaped structure. The clamping body on one side is connected to the cylinder to clamp the welding position of the special-shaped pipe.

6. The special-shaped pipe ring welding frame according to claim 5, characterized in that: Clamps are respectively provided on both sides of the vertical plate, and arc grooves are provided on the opposite side walls of the vertical plates of the two clamping bodies. The arc grooves surround the welding positions of the special-shaped tubes, and the two clamps of a single vertical plate form a group.

7. The special-shaped pipe ring welding frame according to claim 6, characterized in that: A plurality of pulleys are arranged between each group of the clamping plates, and pulleys are arranged on both sides of the arc-shaped groove in the height direction, and the pulleys surround the tube body of the special-shaped tube.

8. The special-shaped pipe ring welding frame according to claim 7, characterized in that: The center of the clamping area between the clamping bodies and the center of the rotational connection between the drive assembly and the product support bracket are collinear.

9. The special-shaped pipe ring welding frame according to claim 1, characterized in that: A cross positioning frame is provided on the top of the special-shaped tube support position, and a block is hingedly provided on the top of the cross positioning frame. A plurality of locking openings are provided on the surface of the special-shaped tube support position, and the cross positioning frame is also provided with a plurality of locking openings, and the corresponding locking openings are detachably connected with locking columns.

10. The special-shaped pipe ring welding frame according to claim 1, characterized in that: The bottom of the base has a support plate, and the driving assembly includes a motor, a driving wheel and a driven wheel. The motor is arranged on the surface of the support plate, and the motor output shaft extends into one side of the base and is connected to the driving wheel. The driving wheel is connected to the driven wheel to drive the product support bracket to flip.