Wear-resistant and corrosion-resistant super-hard ball valve
By designing a cleaning and squeezing mechanism in the ball valve, the dirt in the ball opening is scraped off by using water flow power, which solves the problem of dirt accumulation in the ball valve opening and improves the use efficiency and wear and corrosion resistance of the ball valve.
Patent Information
- Application Number
- CN202422845003.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-21
AI Technical Summary
When the ball valve is working for a long time, impurities in the fluid may remain on the bottom wall of the ball opening, causing dirt accumulation and affecting the efficiency and effect of use.
A wear-resistant and corrosion-resistant super-hard ball valve including a cleaning mechanism and an extrusion mechanism is designed. The cleaning mechanism uses the power of water flow to scrape off dirt through the cooperation of a movable ring, an arc plate and a scraper; the extrusion mechanism ensures that the scraper fits tightly to the inner wall through the cooperation of a guide plate and a compression spring, thereby enhancing the cleaning effect.
It can effectively clean the dirt in the ball valve opening, improve the use efficiency and wear resistance and corrosion resistance of the ball valve, and extend the service life of the ball valve.
Smart Images

Figure CN223375150U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ball valves, in particular to a wear-resistant and corrosion-resistant superhard ball valve. Background Art
[0002] Wear-resistant and corrosion-resistant super-hard ball valve is a high-performance valve product, usually used in industrial fields that need to withstand high wear and strong corrosive environments. The ball valve is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control. Among them, the hard-sealed V-type ball valve has a strong shear force between the V-shaped ball core and the metal valve seat with welded cemented carbide. It is particularly suitable for media containing fibers, tiny solid particles, etc. The multi-way ball valve can not only flexibly control the confluence, diversion, and flow direction switching of the medium in the pipeline, but also close any channel and connect the other two channels.
[0003] When the ball valve is working for a long time, impurities in the fluid may remain on the bottom wall of the opening in the ball, making it inconvenient to clean the dirt. The long-term accumulation of dirt may affect the efficiency of the ball valve and reduce the effectiveness of the ball valve. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a wear-resistant and corrosion-resistant super-hard ball valve, which effectively solves the current problem of inconvenience in cleaning dirt in the opening of the ball.
[0005] To achieve the above objectives, the present invention provides the following technical solutions: a wear-resistant and corrosion-resistant superhard ball valve, comprising a valve body, wherein a water inlet and a water outlet are respectively provided on both sides of the valve body, a ball is movably mounted inside the valve body, a through opening is provided in the middle of the ball, and a cleaning mechanism and a squeezing mechanism are provided inside the through opening;
[0006] The cleaning mechanism includes a column fixed on the inner bottom wall of the opening, an outer ring is provided on the outer side of the column, an annular groove is provided on the outer side of the outer ring, a movable ring is provided inside the opening, the movable ring is rotatably connected to the outer ring through the annular groove, a plurality of arc-shaped plates are fixedly connected at equal angles around the movable ring, a plurality of connecting plates are fixedly connected at equal angles at the bottom of the movable ring, a scraper is fixedly connected to the bottom of each connecting plate, and each scraper is located on the inner bottom wall of the opening.
[0007] Preferably, a plurality of limiting rollers are rotatably connected to the inner side of the annular groove at equal angles, and each limiting roller abuts against the inner wall of the movable ring.
[0008] Preferably, the top of the movable ring is fixedly connected with a plurality of upper limit posts at equal angles, and the top of each upper limit post is provided with an upper ball that fits with the top wall of the annular groove. The bottom of the movable ring is fixedly connected with a plurality of lower limit posts at equal angles, and the bottom end of each lower limit post is provided with a lower ball that fits with the bottom wall of the annular groove.
[0009] Preferably, the extrusion mechanism includes a mounting plate movably sleeved on the outside of the column, two push rods are symmetrically fixedly connected to the top of the outer ring, both push rods pass through the mounting plate and are movably connected to the mounting plate, and two compression springs are symmetrically fixedly connected between the outer ring and the mounting plate, and the two compression springs are respectively sleeved on the outside of the two push rods.
[0010] Preferably, the top of the column is fixedly connected to a top plate, the top plate is fixed to the inner top wall of the opening, the outer side of the top plate is fixedly connected to a guide column, the outer side of the guide column is movably sleeved with a guide plate, the bottom of the guide plate is rotatably connected to a movable rod, the bottom end of the movable rod is rotatably connected to the outer side of the mounting plate, the bottom of the guide plate is fixedly connected to an L-shaped plate, and the L-shaped plate is fixedly connected to a force-bearing plate.
[0011] Preferably, a limiting block is fixedly connected to the inner side of the mounting plate, a limiting groove is provided on the outer side of the column, the limiting block is slidably connected to the limiting groove, a slider is fixedly connected to the top of the guide plate, a sliding groove is provided on the inner top wall of the opening, and the slider is slidably connected to the sliding groove.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The present invention facilitates limiting the position of the movable ring to prevent it from moving horizontally and vertically through the cooperation among the outer ring, annular groove, movable ring, limiting roller, upper ball bearing and lower ball bearing. A plurality of arc-shaped plates are evenly arranged around the movable ring. When water flows through the opening, the arc-shaped plates are pushed to rotate the movable ring. Then, each connecting plate drives each scraper to rotate and scrape off the dirt remaining on the bottom wall of the opening, thereby facilitating the cleaning of the dirt in the opening.
[0014] 2. This new type of scraper can push the force-bearing plate to make the mounting plate slide downward along the column through the cooperation between the L-shaped plate and the guide plate, as well as the guide column and the movable rod. When water flows through the opening, the mounting plate can be pushed to make the mounting plate slide downward along the column. And through the cooperation between the mounting plate and the outer ring, as well as the push rod and the compression spring, each scraper can fit closely with the inner bottom wall of the opening, thereby improving the decontamination effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the attached figure:
[0017] Figure 1 This is a schematic diagram of the structure of the wear-resistant and corrosion-resistant super-hard ball valve of the utility model;
[0018] Figure 2This is a schematic diagram of the cross-sectional structure of the valve body of the utility model;
[0019] Figure 3 This is a schematic diagram of the spherical structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the cleaning mechanism structure of the utility model;
[0021] Figure 5 This is a schematic diagram of the disassembled structure of the outer ring and the movable ring of the utility model;
[0022] Figure 6 This is a schematic diagram of the extrusion mechanism structure of the utility model.
[0023] In the figure: 1. valve body; 2. cleaning mechanism; 201. column; 202. outer ring; 203. connecting plate; 204. scraper; 205. arc plate; 206. movable ring; 207. upper ball; 208. lower ball; 209. lower limit column; 2010. upper limit column; 2011. limit roller; 2012. annular groove; 3. extrusion mechanism; 301. mounting plate; 302. compression spring; 303. movable rod; 304. L-shaped plate; 305. force plate; 306. guide column; 307. guide plate; 308. slider; 309. limit groove; 3010. top plate; 3011. limit block; 3012. top rod; 4. sphere; 5. through port; 6. water inlet; 7. water outlet; 8. chute. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] Embodiment 1, by Figure 1-3 The utility model relates to a wear-resistant and corrosion-resistant super-hard ball valve, comprising a valve body 1, with a water inlet 6 and a water outlet 7 on both sides of the valve body 1 respectively, a sphere 4 movably installed inside the valve body 1, a through opening 5 provided in the middle of the sphere 4, a cleaning mechanism 2 and an extrusion mechanism 3 provided inside the through opening 5, the valve body 1 and the sphere 4 are both made of stainless steel, which has excellent corrosion resistance, high temperature resistance and high strength properties. Under conditions of severe wear such as when the fluid medium contains particulate matter or high flow rate, the ball valve can still maintain a long service life, while ensuring that the ball valve can still work normally in harsh corrosive environments and will not be damaged by corrosion.
[0026] Specifically, by Figure 4-5It is given that the cleaning mechanism 2 includes a column 201 fixed on the inner bottom wall of the through-port 5, an outer ring 202 is provided on the outer side of the column 201, an annular groove 2012 is provided on the outer side of the outer ring 202, and a movable ring 206 is provided inside the through-port 5. The movable ring 206 is rotatably connected to the outer ring 202 through the annular groove 2012. A plurality of arc-shaped plates 205 are fixedly connected at equal angles around the movable ring 206, and a plurality of connecting plates 203 are fixedly connected at equal angles at the bottom of the movable ring 206. The bottom of each connecting plate 203 is fixedly connected to a scraper 204, and the scraper 204 is made of a high molecular polyethylene material to ensure the wear resistance of the scraper 204. The scrapers 204 are all located on the inner bottom wall of the through-port 5. A plurality of limiting rollers 2011 are rotatably connected to the inner side of the annular groove 2012 at equal angles. Each limiting roller 2011 abuts against the inner wall of the movable ring 206. A plurality of upper limiting posts 2010 are fixedly connected at equal angles to the top of the movable ring 206. The top of each upper limiting post 2010 is provided with an upper ball 207 that fits with the inner top wall of the annular groove 2012. A plurality of lower limiting posts 209 are fixedly connected to the bottom of the movable ring 206 at equal angles. The bottom end of each lower limiting post 209 is provided with a lower ball 208 that fits with the inner bottom wall of the annular groove 2012.
[0027] A plurality of limiting rollers 2011 are arranged in the annular groove 2012 to abut against the inner wall of the movable ring 206, so as to limit the movable ring 206 and prevent it from moving laterally, and a plurality of upper balls 207 are arranged on the top of the movable ring 206 to abut against the inner top wall of the annular groove 2012, and a plurality of lower balls 208 are arranged on the bottom of the movable ring 206 to abut against the inner bottom wall of the annular groove 2012, so as to limit the movable ring 206 and prevent it from moving longitudinally. When water flows through the opening 5, it pushes the arc plate 205 to make the movable ring 206 rotate, and drives each scraper 204 to rotate through each connecting plate 203, so as to scrape off the dirt remaining on the inner bottom wall of the opening 5, and finally clean the dirt in the opening 5.
[0028] Specifically, by Figure 6The extrusion mechanism 3 includes a mounting plate 301 movably sleeved on the outside of the column 201, and two push rods 3012 are symmetrically fixedly connected to the top of the outer ring 202. The two push rods 3012 both pass through the mounting plate 301 and are movably connected to the mounting plate 301. Two compression springs 302 are symmetrically fixedly connected between the outer ring 202 and the mounting plate 301. The two compression springs 302 are respectively sleeved on the outside of the two push rods 3012. The top of the column 201 is fixedly connected to a top plate 3010, which is fixed on the inner top wall of the through-port 5. The outer side of the top plate 3010 is fixedly connected to a guide column 306. The guide column 306 The outer side of the guide plate 307 is movably sleeved, and the bottom of the guide plate 307 is rotatably connected to the movable rod 303, and the bottom end of the movable rod 303 is rotatably connected to the outer side of the mounting plate 301. The bottom of the guide plate 307 is fixedly connected to the L-shaped plate 304, and the force-bearing plate 305 is fixedly connected to the L-shaped plate 304. The inner side of the mounting plate 301 is fixedly connected to the limiting block 3011, and the outer side of the column 201 is provided with a limiting groove 309. The limiting block 3011 is slidably connected to the limiting groove 309. The top of the guide plate 307 is fixedly connected to the slider 308. The inner top wall of the through hole 5 is provided with a sliding groove 8, and the slider 308 is slidably connected to the sliding groove 8;
[0029] When in use, when water flows through the opening 5, the force-bearing plate 305 is pushed, and the guide plate 307 is driven by the L-shaped plate 304 to slide along the guide column 306 and approach the top plate 3010. At the same time, the slider 308 slides along the slide groove 8 to ensure that the guide plate 307 moves stably, and then the mounting plate 301 is driven to slide downward along the column 201 through the movable rod 303. At the same time, the limit block 3011 slides in the limit groove 309 to ensure that the mounting plate 301 moves stably, and the distance between the mounting plate 301 and the outer ring 202 is reduced, causing the two compression springs 302 to deform. At the same time, each scraper 204 is tightly fitted with the inner bottom wall of the opening 5 under the action of the elastic force of the two compression springs 302, thereby improving the decontamination effect.
Claims
1. A wear-resistant and corrosion-resistant superhard ball valve, comprising a valve body (1), characterized in that: The valve body (1) is provided with a water inlet (6) and a water outlet (7) on both sides, a sphere (4) is movably mounted inside the valve body (1), a through opening (5) is provided in the middle of the sphere (4), and a cleaning mechanism (2) and a squeezing mechanism (3) are provided inside the through opening (5); The cleaning mechanism (2) comprises a column (201) fixed on the inner bottom wall of the opening (5); an outer ring (202) is provided on the outer side of the column (201); an annular groove (2012) is provided on the outer side of the outer ring (202); a movable ring (206) is provided inside the opening (5); the movable ring (206) is rotatably connected to the outer ring (202) via the annular groove (2012); a plurality of arc-shaped plates (205) are fixedly connected at equal angles around the movable ring (206); a plurality of connecting plates (203) are fixedly connected at equal angles at the bottom of the movable ring (206); a scraper (204) is fixedly connected to the bottom of each connecting plate (203); and each scraper (204) is located on the inner bottom wall of the opening (5).
2. The wear-resistant and corrosion-resistant superhard ball valve according to claim 1, characterized in that: The inner side of the annular groove (2012) is connected to a plurality of limiting rollers (2011) for equal-angle rotation, and each limiting roller (2011) abuts against the inner wall of the movable ring (206).
3. The wear-resistant and corrosion-resistant superhard ball valve according to claim 1, characterized in that: The top of the movable ring (206) is fixedly connected to a plurality of upper limit posts (2010) at equal angles, and the top of each upper limit post (2010) is provided with an upper ball (207) that fits with the inner top wall of the annular groove (2012); the bottom of the movable ring (206) is fixedly connected to a plurality of lower limit posts (209) at equal angles, and the bottom end of each lower limit post (209) is provided with a lower ball (208) that fits with the inner bottom wall of the annular groove (2012).
4. The wear-resistant and corrosion-resistant superhard ball valve according to claim 1, characterized in that: The extrusion mechanism (3) comprises a mounting plate (301) movably sleeved on the outside of the column (201); two push rods (3012) are symmetrically fixedly connected to the top of the outer ring (202); the two push rods (3012) both pass through the mounting plate (301) and are movably connected to the mounting plate (301); two compression springs (302) are symmetrically fixedly connected between the outer ring (202) and the mounting plate (301); the two compression springs (302) are respectively sleeved on the outside of the two push rods (3012).
5. The wear-resistant and corrosion-resistant superhard ball valve according to claim 1, characterized in that: The top of the column (201) is fixedly connected to a top plate (3010), which is fixed to the inner top wall of the opening (5); the outer side of the top plate (3010) is fixedly connected to a guide column (306); the outer side of the guide column (306) is movably sleeved with a guide plate (307); the bottom of the guide plate (307) is rotatably connected to a movable rod (303); the bottom end of the movable rod (303) is rotatably connected to the outer side of the mounting plate (301); the bottom of the guide plate (307) is fixedly connected to an L-shaped plate (304), and the L-shaped plate (304) is fixedly connected to a force-bearing plate (305).
6. The wear-resistant and corrosion-resistant superhard ball valve according to claim 4, characterized in that: The inner side of the mounting plate (301) is fixedly connected to a limiting block (3011), the outer side of the column (201) is provided with a limiting groove (309), the limiting block (3011) is slidably connected to the limiting groove (309), the top of the guide plate (307) is fixedly connected to a slider (308), the inner top wall of the through opening (5) is provided with a sliding groove (8), and the slider (308) is slidably connected to the sliding groove (8).