New energy automobile gearbox shell
By introducing a synchronous wheel, scraper and paddle structure into the gearbox housing of new energy vehicles, combined with coolant-driven impeller grooves, debris cleaning is achieved without the need for an additional power source, solving the problem of filter clogging caused by metal debris accumulation, and improving filtration efficiency and the service life of the gearbox.
Patent Information
- Application Number
- CN202422752186.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Metal debris easily accumulates in the gearbox of new energy vehicles, causing the filter holes to become clogged, affecting the filtering effect and reducing the life of the gears in the gearbox.
A new energy vehicle transmission housing was designed. A synchronous wheel was used to drive a synchronous belt and a scraper to scrape debris into a sedimentation tank. The drive shaft drove the paddles to accelerate the flow of oil. The coolant was used to push the impeller groove to drive the torque converter to rotate, achieving cleaning without the need for an additional power source.
It effectively prevents filter pores from being clogged, maintains filtration efficiency, extends the life of gears in the gearbox, and improves oil fluidity and filtration effects.
Smart Images

Figure CN223387947U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gearbox housings, and in particular to a gearbox housing for a new energy vehicle. Background Art
[0002] The transmission is a key component in enabling reverse driving. Since a car engine's crankshaft typically rotates only in one direction, a reverse gear is built into the transmission to facilitate this function. When the driver selects reverse gear, the transmission changes the direction of the engine's rotation, allowing the car to travel in reverse. This allows the car to reverse even when the engine's crankshaft rotates only in one direction. New energy vehicles also utilize transmissions to improve their high-speed performance. However, due to the higher motor speeds, new energy vehicle transmissions are more prone to metal debris. Excessive metal debris can affect the transmission's performance and reduce the life of the gears within it.
[0003] After searching, the Chinese patent publication number CN218440528U discloses a new energy vehicle gearbox housing, including a housing, the outer wall of the housing is fixedly connected to a connecting plate, the outer wall of the connecting plate is provided with an oil inlet chamber, the outer wall of the connecting plate is provided with a flow chamber, and the inner wall of the housing is provided with a first reflux hole and a second reflux hole. The utility model is provided with a flow chamber, a first reflux hole, a second reflux hole, bolts, a sealing plug, a slide plate, a return-shaped rubber strip, a rectangular plate, a filter screen and a fastening screw.
[0004] Aiming at the problem that although debris and other impurities are removed through the filter plate in the above technology, the filter holes will be clogged by impurities after a period of use, resulting in the inability to perform normal filtering effect; for this purpose, a new energy vehicle gearbox housing is proposed. Utility Model Content
[0005] In view of this, the embodiments of the present invention hope to provide a new energy vehicle gearbox housing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the embodiment of the utility model is achieved as follows: it includes a shell, a filter area is opened on one side of the shell, a plurality of filter holes are opened on one end of the shell and the filter area, a partition is fixedly connected to one end of the filter area, a filter plate is fixedly connected inside the filter area, a synchronous wheel is rotatably connected to one side of the partition, a synchronous belt is transmission-connected to one end of the synchronous wheel, a scraper is rotatably connected to one end of the synchronous belt, a limiting bracket is slidably connected to the other side of the shell, one end of the limiting bracket is slidably connected to the scraper, and a sedimentation tank is opened on one side of the filter area.
[0007] In some embodiments, one end of the filter plate is rotatably connected to a paddle, and one end of the paddle is fixedly connected to a drive shaft.
[0008] In some embodiments, one end of the partition is rotatably connected to a bevel gear and a bevel gear set, the bevel gear set and one end of the bevel gear are meshed with each other, and the drive shaft and one end of the bevel gear set are connected through a drive chain.
[0009] In some embodiments, one side of the partition is rotatably connected to a synchronous sprocket, one end of the synchronous sprocket on one side is fixedly connected to the bevel gear, and one end of the synchronous sprocket on the other side is fixedly connected to the synchronous wheel.
[0010] In some embodiments, one end of the synchronous sprocket is connected to a synchronous chain.
[0011] In some embodiments, a plurality of cooling pipes are fixedly connected to the outside of the shell, and a cooling assembly is fixedly connected to one end of the cooling pipe.
[0012] In some embodiments, an impeller groove is formed at one end of the cooling pipe, the other end of the cooling pipe is fixedly connected to a torque converter, and the power input end of the torque converter is fixedly connected to a driving impeller.
[0013] In some embodiments, the power output end of the torque converter is transmission-connected to a second drive chain, and one end of the second drive chain is transmission-connected to the drive shaft.
[0014] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0015] 1. A new energy vehicle gearbox housing, which can drive the synchronous belt to rotate through the rotation of the synchronous wheel, and then drive the scraper to rotate along the rotation track of the synchronous belt. When it is close to one side of the filter plate, the debris can be scraped off and accumulated in the sedimentation tank. The sedimentation tank can be cleaned regularly by opening one side cover, so that the filter plate can always maintain the filtration efficiency and will not be blocked.
[0016] 2. A new energy vehicle gearbox housing, when the drive shaft rotates, the blades can rotate to accelerate the flow of oil, preventing the oil from stagnating and reducing the filtering effect.
[0017] 3. A new energy vehicle gearbox housing, when the coolant flows through it, it will drive the impeller groove to rotate, and then drive the torque converter to drive the drive shaft to rotate through the drive chain to achieve cleaning, without the need for an additional power source.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or technical descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is the main structural diagram of the utility model;
[0021] Figure 2 This is the left side structural diagram of the filter plate of the present utility model;
[0022] Figure 3 This is the right side structural diagram of the filter plate of the present utility model;
[0023] Figure 4 It is a partial exploded structural diagram of the utility model;
[0024] Figure 5 This is the installation structure diagram of the synchronous chain of the present utility model.
[0025] Reference numerals:
[0026] 1. Housing; 2. Cooling duct; 3. Filter hole; 4. Filter area; 5. Sedimentation tank; 6. Drive shaft; 7. Filter plate; 8. Scraper; 9. Synchronous wheel; 10. Limit bracket; 11. Synchronous belt; 12. Paddle; 13. Drive chain 1; 14. Bevel gear set; 15. Bevel gear; 16. Drive chain 2; 17. Torque converter; 18. Drive impeller; 19. Impeller groove; 20. Cooling assembly; 21. Partition; 22. Synchronous sprocket; 23. Synchronous chain. DETAILED DESCRIPTION
[0027] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0028] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0029] Example 1: Figure 1-5As shown, a new energy vehicle gearbox housing includes a housing 1, a filter area 4 is opened on one side of the housing 1, a plurality of filter holes 3 are opened on one end of the housing 1 and the filter area 4, a partition 21 is fixedly connected to one end of the filter area 4, a filter plate 7 is fixedly connected to the inside of the filter area 4, a synchronous wheel 9 is rotatably connected to one side of the partition 21, a synchronous belt 11 is transmission-connected to one end of the synchronous wheel 9, a scraper 8 is rotatably connected to one end of the synchronous belt 11, a limit bracket 10 is slidably connected to the other side of the housing 1, and one end of the limit bracket 10 is slidably connected to the scraper 8, and a sedimentation tank 5 is opened on one side of the filter area 4;
[0030] When the gearbox is in use, the internal oil enters the filter area 4 through the filter hole 3, and then passes through the filter plate 7 to filter the metal debris in the oil. After the debris accumulates on the surface of the filter plate 7, the synchronous wheel 9 rotates to drive the synchronous belt 11 to rotate. At this time, the scraper 8 can be driven to rotate along the rotation trajectory of the synchronous belt 11. When it is close to the side of the filter plate 7, the debris can be scraped down to the sedimentation tank 5 for accumulation. The sedimentation tank 5 can be cleaned regularly by opening a cover on one side. When the scraper 8 moves upward, it is located away from the filter plate 7 and does not contact the filter plate 7. At the same time, the limit bracket 10 moves up and down with the scraper 8. Because the edge of the limit bracket 10 is square and will not rotate, the scraper 8 can be stabilized in a parallel state and will not rotate for easy scraping.
[0031] In this embodiment, one end of the filter plate 7 is rotatably connected to a paddle 12, and one end of the paddle 12 is fixedly connected to the drive shaft 6. When the drive shaft 6 rotates, the paddle 12 can rotate to accelerate the flow of oil and prevent the oil from standing still and reducing the filtering effect.
[0032] In this embodiment, one end of the partition 21 is rotatably connected to the bevel gear 15 and the bevel gear set 14, the bevel gear set 14 and one end of the bevel gear 15 are meshed with each other, and the drive shaft 6 and one end of the bevel gear set 14 are connected through a drive chain 13;
[0033] One side of the partition 21 is rotatably connected to a synchronous sprocket 22, one end of the synchronous sprocket 22 on one side is fixedly connected to the bevel gear 15, and one end of the synchronous sprocket 22 on the other side is fixedly connected to the synchronous wheel 9, and one end of the synchronous sprocket 22 is transmission-connected to a synchronous chain 23;
[0034] The drive shaft 6 and one end of the bevel gear set 14 have a sprocket, which can be connected through a drive chain 13. At the same time, the bevel gear 15, the synchronous sprocket 22 and the synchronous chain 23 drive the synchronous wheel 9 to rotate, so that the blade 12 and the scraper 8 start synchronously to improve the filtration efficiency.
[0035] In this embodiment, when the gearbox is in use, the internal oil enters the filter area 4 through the filter hole 3, and then passes through the filter plate 7 to filter the metal debris in the oil. After the debris accumulates on the surface of the filter plate 7, the synchronous wheel 9 rotates to drive the synchronous belt 11 to rotate. At this time, the scraper 8 can be driven to rotate along the rotation track of the synchronous belt 11. When it is close to the side of the filter plate 7, the debris can be scraped down and accumulated in the sedimentation tank 5. The sedimentation tank 5 can be cleaned regularly by opening a cover on one side. When the scraper 8 moves upward, it is located away from the filter plate 7 and does not contact the filter plate 7. At the same time, the limiting bracket 10 moves up and down with the scraper 8. Because the edge of the limiting bracket 10 is square and does not rotate, it can stabilize the scraper 8 in a parallel state and does not rotate for easy scraping.
[0036] When the drive shaft 6 rotates, the blades 12 can rotate to accelerate the flow of oil, preventing the oil from standing still and reducing the filtering effect;
[0037] The drive shaft 6 and one end of the bevel gear set 14 have a sprocket, which can be connected through a drive chain 13. At the same time, the bevel gear 15, the synchronous sprocket 22 and the synchronous chain 23 drive the synchronous wheel 9 to rotate, so that the blade 12 and the scraper 8 start synchronously to improve the filtration efficiency.
[0038] Example 2: This example makes the following improvements based on Example 1. In this example, multiple cooling pipes 2 are fixedly connected to the outside of the housing 1, and a cooling assembly 20 is fixedly connected to one end of the cooling pipe 2. Coolant is retained in the cooling pipe 2 to reduce the temperature. The cooling assembly 20 can cool the coolant and then pump it out;
[0039] An impeller groove 19 is formed at one end of the cooling pipe 2 on one side, and a hydraulic torque converter 17 is fixedly connected to the other end of the cooling pipe 2. A driving impeller 18 is fixedly connected to the power input end of the hydraulic torque converter 17. A driving chain 2 16 is transmission-connected to the power output end of the hydraulic torque converter 17. One end of the driving chain 2 16 is transmission-connected to the drive shaft 6.
[0040] When the coolant flows, it drives the impeller groove 19 to rotate, thereby driving the torque converter 17 to drive the drive shaft 6 through the drive chain 16 to rotate to achieve cleaning. No additional power source is required, and the torque converter 17 can prevent jamming.
[0041] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A new energy vehicle gearbox housing, comprising a housing (1), characterized in that: A filter area (4) is provided on one side of the shell (1), a plurality of filter holes (3) are provided on one end of the shell (1) and the filter area (4), a partition (21) is fixedly connected to one end of the filter area (4), a filter plate (7) is fixedly connected inside the filter area (4), a synchronous wheel (9) is rotatably connected to one side of the partition (21), a synchronous belt (11) is transmission-connected to one end of the synchronous wheel (9), a scraper (8) is rotatably connected to one end of the synchronous belt (11), a limit bracket (10) is slidably connected to the other side of the shell (1), one end of the limit bracket (10) is slidably connected to the scraper (8), and a sedimentation tank (5) is provided on one side of the filter area (4).
2. The new energy vehicle gearbox housing according to claim 1, characterized in that: One end of the filter plate (7) is rotatably connected to a paddle (12), and one end of the paddle (12) is fixedly connected to a drive shaft (6).
3. The new energy vehicle gearbox housing according to claim 2, characterized in that: One end of the partition (21) is rotatably connected to a bevel gear (15) and a bevel gear set (14), the bevel gear set (14) and one end of the bevel gear (15) are meshed with each other, and the drive shaft (6) and one end of the bevel gear set (14) are connected by a drive chain (13).
4. The new energy vehicle gearbox housing according to claim 3, characterized in that: One side of the partition (21) is rotatably connected to a synchronous sprocket (22), one end of the synchronous sprocket (22) on one side is fixedly connected to the bevel gear (15), and one end of the synchronous sprocket (22) on the other side is fixedly connected to the synchronous wheel (9).
5. The new energy vehicle gearbox housing according to claim 4, characterized in that: One end of the synchronous sprocket (22) is transmission-connected with a synchronous chain (23).
6. The new energy vehicle gearbox housing according to claim 1, characterized in that: A plurality of cooling pipes (2) are fixedly connected to the outside of the shell (1), and a cooling assembly (20) is fixedly connected to one end of the cooling pipe (2).
7. The new energy vehicle gearbox housing according to claim 6, characterized in that: An impeller groove (19) is formed at one end of the cooling pipe (2), and the other end of the cooling pipe (2) is fixedly connected to a hydraulic torque converter (17), and a driving impeller (18) is fixedly connected to a power input end of the hydraulic torque converter (17).
8. The new energy vehicle gearbox housing according to claim 7, characterized in that: The power output end of the hydraulic torque converter (17) is transmission-connected to a second drive chain (16), and one end of the second drive chain (16) is transmission-connected to the drive shaft (6).
Citation Information
Patent Citations
New energy automobile gearbox shell
CN218440528U