On-line length detection device for piston pin

The piston pin online length detection device uses a conveyor belt and infrared sensor system to detect the length and curvature of the piston pin, solving the problem of accurate detection in the existing technology, achieving accurate detection and screening of piston pins, and improving work efficiency.

CN223405416UActive Publication Date: 2025-10-03NANPING HUAMINAN PISTON PIN CO LTD
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Patent Information

Application Number
CN202422730023.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-03
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing technologies are unable to accurately detect the length and curvature of the piston pin, resulting in problems with the piston pin's service life and energy consumption.

Method used

An online piston pin length detection device is adopted, which includes a first conveyor belt, a second conveyor belt and a third conveyor belt, combined with a dual-output motor, a steering gear, a screw, a lifting plate, an infrared sensor and a motor to realize the length and curvature detection of the piston pin.

Benefits of technology

The system can realize the precise detection of piston pin length and curvature, simplify the detection process, save manpower and material resources, improve work efficiency, and effectively screen qualified and unqualified piston pins.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a piston pin on-line length detection device which comprises a first conveyor belt, a second conveyor belt and a third conveyor belt which are sequentially arranged from left to right, the second conveyor belt is hinged to the first conveyor belt and the third conveyor belt through a rotating shaft, and the second conveyor belt is hinged to the third conveyor belt through a rotating shaft. A portal frame is arranged on the upper surface between the front supporting plate and the rear supporting plate of the second conveying belt, and a detection piece used for achieving piston pin measurement is arranged on the portal frame. According to the utility model, the length and bending of the piston pin can be detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of piston pin detection, in particular to an online length detection device for a piston pin. Background Art

[0002] Because piston pins are high-strength and high-speed components, precise length is crucial. If the piston pin is too short, frequent use will shorten its lifespan. If the piston pin is too long, its mass increases, and frequent reciprocating motion consumes excessive energy. Therefore, precise length measurement is beneficial to piston pin lifespan, reduces energy loss, and saves operating costs.

[0003] Among the existing patents, the patent application number is CN201520851703.5, and its name is piston pin total length inspection tool, which can detect the length of the piston pin. The inspection tool is a manual inspection and can only determine whether the piston pin length is qualified. It cannot accurately detect the piston pin length, and the inspection content is single. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide an online length detection device for a piston pin which can detect the length and curvature of the piston pin.

[0005] The utility model is implemented by the following method: a piston pin online length detection device includes a first conveyor belt, a second conveyor belt and a third conveyor belt, the first conveyor belt, the second conveyor belt and the third conveyor belt are arranged in sequence from left to right, the second conveyor belt is hinged to the first conveyor belt and the third conveyor belt via a rotating shaft, a gantry is provided on the upper surface between the front and rear support plates of the second conveyor belt, and a detection component for realizing piston pin measurement is provided on the gantry.

[0006] Furthermore, the detection component includes a dual-output motor, the dual-output motor is embedded in the middle of the horizontal plate of the gantry, the output shaft end of the dual-output motor is connected to a steering gear, the output end of the steering gear is connected to a first screw, the first screws at both ends are spirally sleeved with a lifting plate, the right end of the lower surface of the lifting plate is provided with a first measuring plate, the left end of the lower surface of the lifting plate is provided with a first strip groove, the first motor is provided in the first strip groove, the output end of the first motor is connected to a second screw, the second screw is spirally sleeved with a moving block, the lower surface of the moving block is provided with a second measuring plate corresponding to the first measuring plate, the upper end of the left side surface of the first measuring plate is embedded with a first infrared sensor, the upper end of the right side surface of the second measuring plate is embedded with an infrared receiver corresponding to the first infrared sensor, the lower end of the left side surface of the first measuring plate is provided with a second strip groove, the second motor is provided in the second strip groove, the output end of the second motor is connected to a third screw, the third screw is spirally sleeved with a sliding block, the left side of the sliding block is provided with a second infrared sensor, and the lower end of the right side surface of the second measuring plate is embedded with an infrared receiving plate.

[0007] The beneficial effects of the present invention are as follows: the present invention adds a detection part to the device, which can realize the detection of the length and curvature of the piston pin, can effectively simplify the detection process, and can realize the screening of the piston length. The present invention has a simple structure and is easy to operate, can effectively save manpower and material resources, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a structural diagram of the first state of the utility model.

[0009] Figure 2 This is a structural diagram of the second state of the utility model. DETAILED DESCRIPTION

[0010] The present invention will be further described below with reference to the accompanying drawings.

[0011] See also Figure 1 and Figure 2As shown, the present invention provides an embodiment: an online piston pin length detection device, comprising a first conveyor belt 1, a second conveyor belt 2, and a third conveyor belt 3. The first conveyor belt 1, the second conveyor belt 2, and the third conveyor belt 3 are arranged in sequence from left to right. The second conveyor belt 2 is hingedly connected to the first conveyor belt 1 and the third conveyor belt 3 via a rotating shaft. A gantry 4 is provided on the upper surface between the front and rear support plates of the second conveyor belt 2. The gantry 4 is equipped with a detection member 5 for measuring the piston pin. By placing the piston pin on the first conveyor belt 1 for transmission and then transferring it to the second conveyor belt 2, the detection member 5 can detect the length and curvature of the piston pin. If the piston pin passes the test, it is transferred to the third conveyor belt 3 for further transmission. If it fails the test, the motor drives the second conveyor belt 2 to rotate, causing it to tilt outward, thereby screening the piston pin.

[0012] Please continue reading Figure 1 and Figure 2As shown, in one embodiment of the present invention, the detection component 5 includes a dual-output motor 51, and the dual-output motor 51 is embedded in the middle of the horizontal plate of the gantry 4. The output shaft end of the dual-output motor 51 is connected to a steering gear 52, and the output end of the steering gear 52 is connected to a first screw 53. A lifting plate 54 is spirally sleeved on the first screw 53 at the left and right ends, and a first measuring plate 55 is provided at the right end of the lower surface of the lifting plate 54. A first strip groove 56 is opened at the left end of the lower surface of the lifting plate 54, and a first motor 57 is provided in the first strip groove 56. The output end of the first motor 57 is connected to a second screw 58, and a moving block 59 is spirally sleeved on the second screw 58. A second measuring plate 50 corresponding to the first measuring plate 55 is provided on the lower surface of the movable block 59. A first infrared sensor 6 is embedded in the upper end of the left side surface of the first measuring plate 55, and an infrared receiver 61 corresponding to the first infrared sensor 6 is embedded in the upper end of the right side surface of the second measuring plate 50. A second strip groove 62 is opened at the lower end of the left side surface of the first measuring plate 55, and a second motor 63 is provided in the second strip groove 62. The output end of the second motor 63 is connected to a third screw 64, and a sliding block 65 is spirally sleeved on the third screw 64. A second infrared sensor 66 is provided on the left side of the sliding block 65. An infrared receiving plate 67 is embedded in the lower end of the right side surface of the second measuring plate 50. The dual-output motor 51 can drive the first screw 53 to rotate through the steering gear 52, so that the lifting plate 54 can be lifted up and down, and then the first motor 57 can drive the second screw 58 to rotate, so that the second measuring plate 50 can be moved left and right. The first measuring plate 55 and the second measuring plate 50 clamp the piston pin, and then the first infrared sensor 6 and the infrared receiver 61 cooperate to detect the length of the piston pin. The second motor 63 can drive the third screw 64 to rotate, so that the sliding block 65 can be moved up and down. The second infrared sensor 66 and the infrared receiving plate 67 correspond to each other, so as to detect whether the piston pin is bent or whether the piston pin is through.

[0013] The dual-output motor, conveyor belt, motor, infrared sensor, infrared receiver and infrared receiving board in the utility model are all prior arts, which are clearly understood by those skilled in the art and will not be described in detail here. The infrared sensor can be a GP2Y0E03 infrared ranging sensor, but is not limited to this.

[0014] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.

Claims

1. A piston pin online length detection device, characterized by: The present invention comprises a first conveyor belt, a second conveyor belt and a third conveyor belt, wherein the first conveyor belt, the second conveyor belt and the third conveyor belt are sequentially arranged from left to right, the second conveyor belt is hinged to the first conveyor belt and the third conveyor belt via a rotating shaft, a gantry is provided on the upper surface between the front and rear support plates of the second conveyor belt, and a detection part for realizing piston pin measurement is provided on the gantry; the detection part comprises a dual-output motor, the dual-output motor is embedded in the middle of the transverse plate of the gantry, the output shaft end of the dual-output motor is connected with a steering gear, the output end of the steering gear is connected with a first screw, and a lifting plate is spirally sleeved on the first screw at the left and right ends, a first measuring plate is provided at the right end of the lower surface of the lifting plate, and a first strip is provided at the left end of the lower surface of the lifting plate A groove is provided in the first strip-shaped groove, a first motor is provided in the first strip-shaped groove, the output end of the first motor is connected to a second screw, a moving block is spirally sleeved on the second screw, a second measuring plate corresponding to the first measuring plate is provided on the lower surface of the moving block, a first infrared sensor is embedded in the upper end of the left side surface of the first measuring plate, an infrared receiver corresponding to the first infrared sensor is embedded in the upper end of the right side surface of the second measuring plate, a second strip-shaped groove is opened at the lower end of the left side surface of the first measuring plate, a second motor is provided in the second strip-shaped groove, the output end of the second motor is connected to a third screw, a sliding block is spirally sleeved on the third screw, a second infrared sensor is provided on the left side of the sliding block, and an infrared receiving plate is embedded at the lower end of the right side surface of the second measuring plate.

Citation Information

Patent Citations

  • Utensil is examined to piston pin overall length

    CN205175290U