Full-automatic multi-station high-speed welding machine

Abstract

The full-automatic multi-station high-speed welding machine relates to the technical field of welding and comprises a feeding frame, one side of the feeding frame is fixedly connected with a welding frame, the top of the feeding frame is fixedly connected with a feeding and discharging mechanism, and the inner wall of the feeding frame is fixedly connected with a storage mechanism. The top of the welding frame is fixedly connected with a transfer mechanism, and a welding mechanism is arranged on one side of the welding frame. Through the arrangement of the feeding and discharging machine, in the welding process, the feeding assembly and the discharging assembly can slide along the first sliding rail in a reciprocating mode, feeding and discharging operation can be conducted on the transfer disc, and during feeding, the feeding mechanism can take steel bars with the placement angles in the vertical state from different storage bins twice through the movable clamping block and the fixed clamping block; materials are automatically placed in a grid shape in the holding process, then the materials are transferred to the position below the welding mechanism through the transferring disc to be welded, and compared with a conventional welding machine, the welding speed is higher, and using is more convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a full-automatic multi-station high-speed welding machine. Background Art

[0002] Welding is a manufacturing process that permanently joins materials. Welding includes arc welding, gas welding, and laser welding. Welding offers several advantages: high joint strength: Welding creates a permanent atomic bond between welded parts, typically with higher joint strength than other joining methods. Material savings: Welded structures can reduce the number and weight of connecting parts, thereby saving material. For example, when manufacturing large steel structures, welding can make the structure more compact and reduce the amount of steel used. Welding also offers excellent sealing properties: Welding creates a continuous weld seam with excellent sealing properties, making it suitable for manufacturing structures that require sealing, such as containers and pipelines.

[0003] At present, in the process of welding multiple steel bars into a grid shape, the multiple steel bars are mostly manually placed at a suitable angle, and then the welder holds the welding machine to weld the welding points. This welding method has a slow welding efficiency and is inconvenient to use when a large number of workpieces need to be welded. For this reason, a fully automatic multi-station high-speed welding machine is proposed. Utility Model Content

[0004] The utility model provides a fully automatic multi-station high-speed welding machine to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] The lifting mechanism comprises a lifting mechanism, a lifting mechanism being a lifting mechanism of the lifting mechanism, a lifting mechanism being a lifting mechanism of the lifting mechanism and a lifting mechanism of the lifting mechanism being a lifting mechanism of the lifting mechanism.

[0007] A further improvement of the technical solution of the present utility model is that the feeding assembly includes a first cylinder, the surface of the first cylinder is fixedly connected to the surface of the first slide plate, and the output end of the first cylinder is fixedly connected to a holding plate.

[0008] A further improvement of the technical solution of the present utility model is that: a fixed clamp is fixedly connected to one side of the bottom of the holding plate, a second motor is fixedly connected to one side of the top of the holding plate, and a second screw is fixedly connected to one end of the rotating shaft of the second motor.

[0009] A further improvement of the technical solution of the present utility model is that: a second driving block is threadedly connected to the surface of the second screw, and a movable clamping block is fixedly connected to one side of the second driving block.

[0010] A further improvement of the technical solution of the present invention is that the storage mechanism includes a first storage bin and a second storage bin, and the direction in which materials are placed inside the first storage bin is perpendicular to the direction in which materials are placed inside the second storage bin.

[0011] A further improvement of the technical solution of the present utility model is that the transfer mechanism includes a second slide rail, the bottom of the second slide rail is fixedly connected to the top of the welding frame, the surface of the second slide rail is slidably connected to a transfer plate, and the bottom of the transfer plate is threadedly connected to a third screw.

[0012] A further improvement of the technical solution of the present utility model is that one end of the third screw is fixedly connected to one end of the rotating shaft of the third motor, the surface of the third motor is fixedly connected to the surface of the welding frame, and a limiting groove is provided on the surface of the transfer plate.

[0013] A further improvement of the technical solution of the present utility model is that: the welding mechanism includes a mounting frame, the top of the mounting frame is fixedly connected to a second cylinder, and the output end of the second cylinder is fixedly connected to a welding machine.

[0014] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0015] The utility model provides a fully automatic multi-station high-speed welding machine. Through the setting of the loading and unloading machine, during the welding process, the loading component and the unloading component can be reciprocated and slid along the first slide rail to load and unload the transfer plate. When loading, the loading mechanism can take the steel bars with a vertical placement angle from different storage bins in two times through the movable clamping block and the fixed clamping block, so that the materials are automatically arranged in a grid shape during the holding process, and then the transfer plate transfers the materials to the bottom of the welding mechanism for welding. Compared with conventional welding machines, the welding speed is faster and more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 It is a side structural diagram of the utility model;

[0018] Figure 3 It is a side structural diagram of the utility model;

[0019] Figure 4 This is a schematic diagram of the bottom-up structure of the present invention;

[0020] Figure 5 For the utility model Figure 4 A is an enlarged structural diagram.

[0021] In the figure: 1. Loading rack; 2. Welding rack; 3. Loading and unloading mechanism; 31. First slide rail; 32. First slide plate; 33. First driving block; 34. First screw; 35. First motor; 36. Loading assembly; 361. First cylinder; 362. Holding plate; 363. Fixed clamping block; 364. Second motor; 365. Second screw; 366. Second driving block; 367. Moving clamping block; 37. Unloading assembly; 4. Storage mechanism; 41. First storage bin; 42. Second storage bin; 5. Transfer mechanism; 51. Second slide rail; 52. Transfer plate; 53. Third screw; 54. Third motor; 55. Limiting slot; 6. Welding mechanism; 61. Mounting rack; 62. Second cylinder; 63. Welding machine; 7. Placement rack. DETAILED DESCRIPTION

[0022] The present invention is further described in detail below with reference to the embodiments:

[0023] Example 1

[0024] like Figures 1-5As shown, the utility model provides a fully automatic multi-station high-speed welding machine, including a loading rack 1, one side of the loading rack 1 is fixedly connected to a welding rack 2, the top of the loading rack 1 is fixedly connected to a loading and unloading mechanism 3, the inner wall of the loading rack 1 is fixedly connected to a storage mechanism 4, the top of the welding rack 2 is fixedly connected to a transfer mechanism 5, one side of the welding rack 2 is provided with a welding mechanism 6, one end of the inner cavity of the loading rack 1 is provided with a placement rack 7, the loading and unloading mechanism 3 includes a first slide rail 31, the bottom of the first slide rail 31 is fixedly connected to the top of the loading rack 1, the first The surface of the slide rail 31 is slidably connected to the first slide plate 32, the bottom of the first slide plate 32 is fixedly connected to the first driving block 33, the internal thread of the first driving block 33 is connected to the first screw 34, one end of the first screw 34 is fixedly connected to one end of the rotating shaft of the first motor 35, the surface of the first motor 35 is fixedly connected to the surface of the loading rack 1, a loading assembly 36 is provided on one side of the top of the first slide plate 32, and a unloading assembly 37 is provided on the other side of the top of the first slide plate 32. The structure of the loading assembly 36 is the same as that of the unloading assembly 37.

[0025] In this embodiment, the materials required for welding are placed in the first storage bin 41 and the second storage bin 42 in different directions, and then the first motor 35 is started, so that the first screw 34 drives the first slide 32 to slide along the first slide rail 31, and the loading assembly 36 is moved to the top of the first storage bin 41 for loading.

[0026] Example 2

[0027] like Figures 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the loading component 36 includes a first cylinder 361, the surface of the first cylinder 361 is fixedly connected to the surface of the first slide 32, the output end of the first cylinder 361 is fixedly connected to the holding plate 362, one side of the bottom of the holding plate 362 is fixedly connected to the fixed clamping block 363, one side of the top of the holding plate 362 is fixedly connected to the second motor 364, one end of the rotating shaft of the second motor 364 is fixedly connected to the second screw 365, the surface of the second screw 365 is threadedly connected to the second driving block 366, and one side of the second driving block 366 is fixedly connected to the movable clamping block 367.

[0028] In this embodiment, under the action of the first cylinder 361, the holding plate 362 moves downward, and at the same time the second motor 364 drives the second screw 365 to rotate, so that the second driving block 366 drives the movable clamping block 367 to move closer to the fixed clamping block 363, thereby clamping the material in the first storage bin 41. After that, the holding plate 362 moves to the top of the second storage bin 42, and this operation is repeated. Another set of fixed clamping blocks 363 and movable clamping blocks 367 clamp the material in the second storage bin 42, so that a grid shape is automatically formed when holding.

[0029] Example 3

[0030] like Figures 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the storage mechanism 4 includes a first storage bin 41 and a second storage bin 42, the direction of placing materials inside the first storage bin 41 is perpendicular to the direction of placing materials in the second storage bin 42, the transfer mechanism 5 includes a second slide rail 51, the bottom of the second slide rail 51 is fixedly connected to the top of the welding frame 2, the surface of the second slide rail 51 is slidably connected to the transfer plate 52, the bottom of the transfer plate 52 is threadedly connected to the third screw 53, one end of the third screw 53 is fixedly connected to one end of the rotating shaft of the third motor 54, the surface of the third motor 54 is fixedly connected to the surface of the welding frame 2, a limiting groove 55 is provided on the surface of the transfer plate 52, the welding mechanism 6 includes a mounting frame 61, the top of the mounting frame 61 is fixedly connected to the second cylinder 62, and the output end of the second cylinder 62 is fixedly connected to the welding machine 63.

[0031] In this embodiment, under the action of the third motor 54, the third screw 53 drives the transfer plate 52 to slide along the second slide rail 51. After the material is placed inside the transfer plate 52, it is limited under the action of the limit groove 55 to prevent the material from rolling. Then the transfer plate 52 transfers the material to the bottom of the welding machine 63, and the second cylinder 62 drives the welding machine 63 to move downward to weld the material. At the same time, during the welding process, the transfer plate 52 drives the material to move so that it can weld different welding points. After welding is completed, the transfer plate 52 returns to the bottom of the loading rack 1. When the loading component 36 takes the material, the unloading component 37 takes out the welded material and places it on the surface of the placement rack 7, thereby realizing fully automatic multi-station high-speed welding.

[0032] The following is a detailed description of the working principle of this fully automatic multi-station high-speed welding machine.

[0033] like Figures 1-5As shown, during welding, the materials required for welding are placed in the first storage bin 41 and the second storage bin 42 in different directions, and then the first motor 35 is started, so that the first screw 34 drives the first slide 32 to slide along the first slide rail 31, so that the loading assembly 36 moves to the top of the first storage bin 41, and then under the action of the first cylinder 361, the holding plate 362 moves downward, and at the same time, the second motor 364 drives the second screw 365 to rotate, so that the second driving block 366 drives the movable clamping block 367 to move closer to the fixed clamping block 363, clamping the material in the first storage bin 41, and then after the holding plate 362 moves to the top of the second storage bin 42, this operation is repeated, and the material in the second storage bin 42 is clamped by another set of fixed clamping blocks 363 and movable clamping blocks 367. , so that it automatically forms a grid shape when holding it, and then under the action of the third motor 54, the third screw 53 drives the transfer plate 52 to slide along the second slide rail 51, and after the material is placed inside the transfer plate 52, it is limited under the action of the limit groove 55 to prevent the material from rolling. Then the transfer plate 52 transfers the material to the bottom of the welding machine 63, and the second cylinder 62 drives the welding machine 63 to move down to weld the material. At the same time, during the welding process, the transfer plate 52 drives the material to move so that it can weld different welding points. After the welding is completed, the transfer plate 52 returns to the bottom of the loading rack 1, and when the loading component 36 takes the material, the unloading component 37 takes out the welded material and places it on the surface of the placement rack 7, thereby realizing fully automatic multi-station high-speed welding.

[0034] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A fully automatic multi-station high-speed welding machine, comprising a loading rack (1), characterized in that: One side of the loading rack (1) is fixedly connected to a welding rack (2), the top of the loading rack (1) is fixedly connected to a loading and unloading mechanism (3), the inner wall of the loading rack (1) is fixedly connected to a storage mechanism (4), the top of the welding rack (2) is fixedly connected to a transfer mechanism (5), one side of the welding rack (2) is provided with a welding mechanism (6), one end of the inner cavity of the loading rack (1) is provided with a placement rack (7), the loading and unloading mechanism (3) comprises a first slide rail (31), the bottom of the first slide rail (31) is fixedly connected to the top of the loading rack (1), and the surface of the first slide rail (31) is slidably connected to A first slide plate (32), the bottom of the first slide plate (32) is fixedly connected to a first driving block (33), the internal thread of the first driving block (33) is connected to a first screw rod (34), one end of the first screw rod (34) is fixedly connected to one end of a rotating shaft of a first motor (35), the surface of the first motor (35) is fixedly connected to the surface of a loading rack (1), a loading assembly (36) is provided on one side of the top of the first slide plate (32), and a unloading assembly (37) is provided on the other side of the top of the first slide plate (32), and the structure of the loading assembly (36) is the same as that of the unloading assembly (37).

2. The fully automatic multi-station high-speed welding machine according to claim 1, characterized in that: The loading assembly (36) comprises a first cylinder (361), the surface of the first cylinder (361) is fixedly connected to the surface of the first slide plate (32), and the output end of the first cylinder (361) is fixedly connected to a holding plate (362).

3. The fully automatic multi-station high-speed welding machine according to claim 2, characterized in that: A fixed clamp (363) is fixedly connected to one side of the bottom of the holding plate (362), a second motor (364) is fixedly connected to one side of the top of the holding plate (362), and a second screw (365) is fixedly connected to one end of the rotating shaft of the second motor (364).

4. The fully automatic multi-station high-speed welding machine according to claim 3, characterized in that: The surface of the second screw rod (365) is threadedly connected to a second driving block (366), and one side of the second driving block (366) is fixedly connected to a moving clamping block (367).

5. The fully automatic multi-station high-speed welding machine according to claim 1, characterized in that: The material storage mechanism (4) comprises a first material storage bin (41) and a second material storage bin (42), wherein the direction in which materials are placed in the first material storage bin (41) is perpendicular to the direction in which materials are placed in the second material storage bin (42).

6. The fully automatic multi-station high-speed welding machine according to claim 1, characterized in that: The transfer mechanism (5) comprises a second slide rail (51), the bottom of the second slide rail (51) is fixedly connected to the top of the welding frame (2), the surface of the second slide rail (51) is slidably connected to a transfer plate (52), and the bottom of the transfer plate (52) is threadedly connected to a third screw (53).

7. The fully automatic multi-station high-speed welding machine according to claim 6, characterized in that: One end of the third screw (53) is fixedly connected to one end of the rotating shaft of the third motor (54), the surface of the third motor (54) is fixedly connected to the surface of the welding frame (2), and a limiting groove (55) is provided on the surface of the transfer plate (52).

8. The fully automatic multi-station high-speed welding machine according to claim 1, characterized in that: The welding mechanism (6) comprises a mounting frame (61), the top of the mounting frame (61) is fixedly connected to a second cylinder (62), and the output end of the second cylinder (62) is fixedly connected to a welding machine (63).

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