Ginger cleaning and sub-packaging production line
Through the integrated ginger cleaning and packaging production line, using components such as aeration boxes, lifting boxes and high-pressure cleaning boxes, the problems of low efficiency and low coordination in ginger production are solved, and efficient cleaning and packaging are achieved.
Patent Information
- Application Number
- CN202421849009.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, the ginger production process has problems such as low efficiency, inflexible aeration, incomplete cleaning and low packaging coordination due to segmented processing.
The integrated production line consisting of an aeration box, a lifting box, a high-pressure cleaning box and a transmission and sorting box is combined with aeration components, chain lifting conveyor belts, high-pressure spraying and sorting components to achieve orderly cleaning and packaging of ginger.
It improves the efficiency and flexibility of ginger production, ensures that the cleaning effect does not take up transmission time, and improves the coordination of packaging.
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Figure CN223437817U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ginger cleaning and subpackaging technical field, concretely is a ginger cleaning and subpackaging production line. BACKGROUND
[0002] Ginger is the fresh rhizome of ginger of zingiberaceae perennial herbaceous plant, and ginger has medicinal value and edible value, which makes ginger have popularity and economic benefits.
[0003] Ginger will be processed according to different use purposes, whether it is used as medicine, food or as an ingredient, such as making pickled ginger, sugar ginger and other pickled ginger, making spice ingredients, or making ginger powder, which all need to go through the cleaning and subpackaging links.
[0004] In the prior art, different steps involved in the production process of ginger will choose to adopt segmented processing operation, which will lead to the difficulty in forming integrated production effect, reduce the processing efficiency of ginger, and at the same time, under the condition of conventional aeration, it is difficult to cooperate according to the quantity of ginger and aeration needs, and the aeration effect is not flexible enough, and secondly, the conventional cleaning method will appear slow cleaning speed and incomplete cleaning when facing irregularly shaped ginger, which affects the production efficiency of ginger, and finally when ginger needs to be subpackaged, there is lack of structure for pushing and combing different quantities of ginger, and the cooperation degree of subpackaging. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a ginger cleaning and subpackaging production line to solve the problems in the prior art that different steps involved in the production process of ginger will choose to adopt segmented processing operation, which will lead to the difficulty in forming integrated production effect, reduce the processing efficiency of ginger, and at the same time, under the condition of conventional aeration, it is difficult to cooperate according to the quantity of ginger and aeration needs, and the aeration effect is not flexible enough, and secondly, the conventional cleaning method will appear slow cleaning speed and incomplete cleaning when facing irregularly shaped ginger, which affects the production efficiency of ginger, and finally when ginger needs to be subpackaged, there is lack of structure for pushing and combing different quantities of ginger, and the cooperation degree of subpackaging.
[0006] To achieve the above object, the utility model provides the following technical scheme: including aeration tank, lifting tank is arranged at the side wall of the aeration tank, high pressure cleaning tank is arranged at the side wall of the lifting tank, one side of the high pressure cleaning tank is provided with bubble assembly, and the other side is provided with transmission sorting tank;
[0007] Among them:
[0008] Aeration tank, the aeration tank includes shell one, and the inside of the aeration tank is provided with aeration assembly;
[0009] a lifting box, an inside of the lifting box is provided with a chain lifting conveyor belt penetrating through the aeration box;
[0010] a high-pressure cleaning box, an inside of the high-pressure cleaning box is provided with a spraying assembly, an inside of the high-pressure cleaning box is provided with a conveyor belt connected with the chain lifting conveyor belt;
[0011] a bubble assembly, the bubble assembly comprises a mounting plate provided on a side wall of the high-pressure cleaning box, a top of the mounting plate is provided with a foamer;
[0012] a conveying and sorting box, the conveying and sorting box comprises a frame connected with the conveyor belt, a side wall of the frame is provided with a rib framework, a top of the frame is provided with a sorting assembly, the aeration assembly, the chain lifting conveyor belt, the spraying assembly and the bubble assembly are electrically connected in series with a switch cabinet, a plurality of independent switches are arranged in the switch cabinet.
[0013] Preferably, the aeration assembly comprises an aeration frame, an inner wall of the aeration frame is provided with an aeration pump, a top of the aeration pump is provided with an aeration plate, a top of the aeration plate is provided with an aeration head in communication with the aeration pump.
[0014] Preferably, an outer wall of the aeration frame is provided with a clamping block, a top of the clamping block is inserted with a movable rod, a top of the movable rod is sleeved with a limiting block arranged on an inner wall of the shell.
[0015] Preferably, the high-pressure cleaning box comprises a shell two, a side wall of the shell two is provided with a water pump, an output end of the water pump is provided with a water pipe, an output end of the water pipe is connected with the spraying assembly.
[0016] Preferably, the spraying assembly comprises a connecting flange connected with the water pipe, a bottom of the connecting flange is threadedly connected with a connecting pipe, an output end of the connecting pipe is provided with a spraying plate, a bottom of the spraying plate is provided with a spraying head.
[0017] Preferably, an input end of the foamer is provided with a recovery pipe, an input end of the recovery pipe is provided with a recovery pump connected with the shell two, an output end of the foamer is provided with a foaming pipe, an output end of the foaming pipe is provided with a temporary storage pipe, an output end of the temporary storage pipe is provided with a release cross pipe, a circumferential outer wall of the release cross pipe is provided with a combination cap, an inside of the combination cap is sleeved with a hose, an output end of the hose is connected with a bubble head.
[0018] Preferably, the bubble head comprises a foaming disc, one end of the foaming disc is provided with a connecting hose connected with the hose, and the other end is provided with a spray head.
[0019] Preferably, the sorting assembly comprises a sorting frame, the side wall of the sorting frame is provided with a PLC, the side wall of the sorting frame is provided with a track frame, the side wall of the track frame is sleeved with a movable frame, the inner wall of the movable frame is connected with a movable wheel through a shaft rod, the side wall of the movable frame is provided with a connecting rod, the end of the connecting rod is provided with a movable plate, the side wall of the movable plate is provided with a hydraulic device electrically connected with the PLC, and the bottom of the movable frame is provided with a movable push plate.
[0020] Preferably, the bottom of the shell one is provided with a roller.
[0021] Compared with the prior art, the utility model has the beneficial effects that:
[0022] The ginger cleaning and sub-packaging production line can form an integrated production line, orderly complete cleaning and sub-packaging of ginger, effectively ensure the ginger production link, and improve the ginger production efficiency.
[0023] The aeration assembly has a segmented aeration pump connected with aeration heads, can effectively improve the aeration area, and adjust the height according to the quantity of ginger and aeration needs in cooperation with the movable rod, and has high flexibility.
[0024] The high-pressure cleaning box comprises a bubble assembly and a spraying assembly, can release bubbles during the transmission of ginger, clean the bubbles on the ginger by using the spraying assembly, change the general cleaning mode, ensure the cleaning effect, do not occupy the transmission time, and further improve the ginger production efficiency.
[0025] The sorting assembly is arranged on the transmission and sorting box, can control the hydraulic device by using the PLC, push the movable plate carrying the connecting rod, make the movable frame with the movable wheel move on the track frame, push and comb the ginger in cooperation with the movable push plate, and facilitate sub-packaging cooperation. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the utility model will be described in detail below in combination with the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor. Among them:
[0027] Figure 1 It is the whole production line combination schematic view of the utility model;
[0028] Figure 2 It is the whole production line internal perspective schematic view of the utility model;
[0029] Figure 3 It is the exploded view of the aeration assembly of the utility model;
[0030] Figure 4 It is the detail view of the aeration assembly of the utility model;
[0031] Figure 5 It is the schematic view of the high-pressure cleaning tank of the utility model;
[0032] Figure 6 It is the schematic view of the spraying assembly of the utility model;
[0033] Figure 7 It is the plane schematic view of the bubble assembly of the utility model;
[0034] Figure 8 It is the detail schematic view of the bubble assembly of the utility model;
[0035] Figure 9 It is the exploded schematic view of the bubble head of the utility model;
[0036] Figure 10 It is the schematic view of the transmission sorting box of the utility model;
[0037] Figure 11 It is the schematic view of the sorting assembly of the utility model.
[0038] In the figure: 100, aeration tank; 110, shell one; 120, roller; 130, aeration assembly; 131, aeration frame; 132, aeration pump; 133, aeration plate; 134, aeration head; 135, clamping block; 136, movable rod; 137, limiting block; 200, lifting tank; 210, chain lifting transmission belt; 300, high-pressure cleaning tank; 310, shell two; 320, water pump; 330, water pipe; 340, spraying assembly; 341, connecting flange; 342, connecting pipe; 343, spraying plate; 344, spraying head; 400, bubble assembly; 410, mounting plate; 420, foamer; 430, foaming pipe; 440, temporary storage pipe; 450, release cross pipe; 451, combination cap; 452, hose; 460, bubble head; 461, foaming disc; 462, connecting hose; 463, spray head; 470, recovery pump; 480, recovery pipe; 490, switch cabinet; 500, transmission sorting box; 510, frame; 520, rib skeleton; 530, sorting assembly; 531, sorting frame; 532, PLC; 533, track frame; 534, movable frame; 535, movable wheel; 536, connecting rod; 537, movable plate; 538, hydraulic device; 539, movable push plate. DETAILED DESCRIPTION
[0039] In the description of the utility model, it is necessary to understand that the orientation or positional relation indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or positional relation shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0040] In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise explicitly specified and limited.
[0041] In the description of the utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be understood in a broad sense, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be connected inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0042] The utility model provides a ginger cleaning and subpackaging production line, the ginger cleaning and subpackaging production line, through utilizing the aeration tank of carrying aeration assembly, the lifting tank of carrying chain type lifting transmission belt, containing high pressure bubble spray and high pressure spray cleaning high pressure cleaning tank and transmission sorting tank with sorting assembly, can form integrated production line, the order is completed from cleaning to subpackaging to ginger, effectively guarantee the effective of ginger production link, improve ginger production efficiency, the aeration assembly has sectional aeration pump, and is connected aeration head respectively, can effectively improve the aeration area, and according to the number of ginger and aeration need, the height is adjusted with movable rod, and the flexibility is strong, the high pressure cleaning tank contains bubble assembly and spray assembly, can release bubble in the transmission process of ginger, and then utilize spray assembly to clean the bubble on ginger, change the mode of general cleaning, ensure the effect of cleaning and do not occupy transmission time, further improve ginger production efficiency, set sorting assembly on transmission sorting tank, sorting assembly can utilize PLC control hydraulic device, and the hydraulic device pushes movable plate with connecting rod, can make the movable frame with built-in movable wheel move on the track frame, to cooperate with movable push plate to push and comb ginger, facilitate subpackaging cooperation, please refer to Figures 1-11, including aeration tank 100, lifting tank 200 arranged on the side wall of aeration tank 100, high-pressure cleaning tank 300 arranged on the side wall of lifting tank 200, bubble assembly 400 arranged on one side of high-pressure cleaning tank 300, and transmission and sorting tank 500 arranged on the other side of high-pressure cleaning tank 300;
[0043] The inside of aeration tank 100 is provided with aeration assembly 130, and the arrangement position of aeration assembly 130 needs to be matched with the height of aeration tank 100 itself;
[0044] The inside of lifting tank 200 is provided with chain lifting transmission belt 210 penetrating through aeration tank 100, and chain lifting transmission belt 210 can be selected from commonly used models on the market, and the driving process includes motor and transmission roller, which is prior art;
[0045] The inside of high-pressure cleaning tank 300 is provided with spraying assembly 340, and the inside of high-pressure cleaning tank 300 is provided with transmission belt connected with chain lifting transmission belt 210, and the transmission belt here can also be chain transmission belt;
[0046] Bubble assembly 400 includes mounting plate 410 arranged on the side wall of high-pressure cleaning tank 300, and foamer 420 arranged on the top of mounting plate 410, foamer 420 is a foam generating device, which can be directly selected from commonly used models on the market, and the raw material of the foam can be vegetable and fruit cleaning agent, such as commonly used materials such as citric acid, baking soda and coconut oil, etc., and attention should be paid to the amount and dilution ratio in use, so as not to cause damage to ginger;
[0047] Transmission and sorting tank 500 includes frame 510 connected with transmission belt, and frame 510 is provided with rib frame 520 on the side wall, and frame 510 is provided with sorting assembly 530 on the top, and aeration assembly 130, chain lifting transmission belt 210, spraying assembly 340 and bubble assembly 400 are electrically connected in series with switch cabinet 490, and switch cabinet 490 is provided with multiple groups of independent switches, and the multiple groups of independent switches are arranged to start and stop different devices respectively, without mutual influence;
[0048] In specific use, first, a small amount of ginger is put into the shell 110 for trial operation, the aeration assembly 130 has a plurality of aeration pumps 132 carrying aeration heads 134, the height of the aeration assembly 130 in the shell 110 can be adjusted in advance by cooperating with the movable rod 136, after aeration is completed, the ginger is transmitted to the high-pressure cleaning box 300 by the chain lifting conveyor belt 210 in the lifting box 200; after the ginger is transmitted into the shell 310 by the chain lifting conveyor belt 210, the shell 310 has a cooperating conveyor belt, the ginger is further transmitted, at the same time, the foamer 420 generates bubbles and cooperates with the foaming pipe 430 to deliver to the release horizontal pipe 450, and the bubbles are released by the bubble head 460, so that the bubbles are released to the surface of the ginger, when the bubbles contact the ginger, the spraying assembly 340 can spray by the spraying plate 343 carrying the spraying head 344, and the bubbles and the ginger are washed again, finally, when sorting, the hydraulic device 538 can be opened, the hydraulic device 538 pushes the movable plate 537, the movable plate 537 drives the connecting rod 536, the connecting rod 536 pulls the movable frame 534 carrying the movable wheel 535 to move on the track frame 533, the track frame 533 drives the movable push plate 539 at the bottom to move, and the movable push plate 539 pushes and combs the ginger before packaging;
[0049] Secondly, in order to facilitate the aeration treatment of the ginger, specifically, the aeration assembly 130 includes an aeration frame 131, the inner wall of the aeration frame 131 is provided with an aeration pump 132, the top of the aeration pump 132 is provided with an aeration plate 133, the top of the aeration plate 133 is provided with an aeration head 134 in communication with the aeration pump 132, and the aeration head 134 can select a commonly used model on the market.
[0050] At the same time, in order to ensure that the movable rod 136 can be effectively adjusted, specifically, the outer wall of the aeration frame 131 is provided with a clamping block 135, the top of the clamping block 135 is inserted with the movable rod 136, the top of the movable rod 136 is sleeved with a limiting block 137 arranged on the inner wall of the shell 110, the movable rod 136 is inserted into the limiting rod 137, and the limiting rod 137 is two, locking bolts can be arranged on the two limiting rods 137 to clamp the movable rod 136.
[0051] Subsequently, in order to facilitate the transmission of water source, specifically, the high-pressure cleaning box 300 includes a shell 310, the side wall of the shell 310 is provided with a water pump 320, the model of the water pump 320 can be selected from the models used on the market, the output end of the water pump 320 is provided with a water pipe 330, the water pipe 330 and the water pump 320 are provided with waterproof adhesive tape, and the output end of the water pipe 330 is connected with the spraying assembly 340.
[0052] Next, in order to facilitate the connection of the spray assembly 340, and increase the spray range, specifically, the spray assembly 340 comprises a connecting flange 341 connected with the water pipe 330, the bottom of the connecting flange 341 is threadedly connected with a connecting pipe 342, the output end of the connecting pipe 342 is provided with a spray plate 343, and the bottom of the spray plate 343 is provided with a spray head 344.
[0053] Further, in order to recycle the foam after washing, specifically, the input end of the foamer 420 is provided with a recovery pipe 480, the input end of the recovery pipe 480 is provided with a recovery pump 470 connected with the second shell 310, the output end of the foamer 420 is provided with a foaming pipe 430, the output end of the foaming pipe 430 is provided with a temporary storage pipe 440, the output end of the temporary storage pipe 440 is provided with a release cross pipe 450, the circumferential outer wall of the release cross pipe 450 is provided with a combination cap 451, the inside of the combination cap 451 is sleeved with a hose 452, the output end of the hose 452 is connected with a bubble head 460, and in some cases, the recovery pipe 480 can be directly connected with an external discharge pipe to directly discharge the foam after recycling.
[0054] Meanwhile, in order to increase the foaming effect, specifically, the bubble head 460 comprises a foaming disc 461, one end of the foaming disc 461 is provided with a connecting hose 462 connected with the hose 452, and the other end is provided with a spray head 463.
[0055] Subsequently, in order to utilize the movable push plate 539 to push the ginger, realize pushing and combing, facilitate sub-packaging, specifically, the sorting assembly 530 comprises a sorting frame 531, the side wall of the sorting frame 531 is provided with a PLC 532, the side wall of the sorting frame 531 is provided with a track frame 533, the side wall of the track frame 533 is sleeved with a movable frame 534, the inner wall of the movable frame 534 is connected with a movable wheel 535 through a shaft rod, the side wall of the movable frame 534 is provided with a connecting rod 536, the end of the connecting rod 536 is provided with a movable plate 537, the side wall of the movable plate 537 is provided with a hydraulic device 538 electrically connected with the PLC 532, and the bottom of the movable frame 534 is provided with a movable push plate 539.
[0056] Finally, in order to facilitate movement, specifically, the aeration tank 100 comprises a first shell 110, the bottom of the first shell 110 is provided with a roller 120, and the roller 120 is provided with a lock.
[0057] In addition, the conventional accessories and the conventional structure involved in the utility model are prior art, and those skilled in the art can realize them without further description, and the content protected by the utility model does not involve improvement of internal structure and method.
[0058] Although the utility model has been described above with reference to the embodiments, various modifications can be made to it and equivalent components can be substituted for the components thereof without departing from the scope of the utility model. In particular, the features of the embodiments disclosed by the utility model can be combined with each other in any manner as long as there is no structural conflict, and the combinations of the features are not exhaustively described in the specification only for the purpose of omitting the length and saving the resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A ginger cleaning and packaging production line, characterized by: It comprises an aeration box (100), a lifting box (200) arranged on the side wall of the aeration box (100), and a high-pressure cleaning box (300) arranged on the side wall of the lifting box (200); a bubble assembly (400) is arranged on one side of the high-pressure cleaning box (300), and a transmission and sorting box (500) is arranged on the other side; in: An aeration box (100), the aeration box (100) comprising a first housing (110), an aeration assembly (130) being provided inside the aeration box (100); A lifting box (200), wherein a chain-type lifting conveyor belt (210) passing through the aeration box (100) is provided inside the lifting box (200); A high-pressure cleaning box (300), wherein a spray assembly (340) is provided inside the high-pressure cleaning box (300), and a conveyor belt connected to the chain-type lifting conveyor belt (210) is provided inside the high-pressure cleaning box (300); A bubble assembly (400), the bubble assembly (400) comprising a mounting plate (410) disposed on a side wall of the high-pressure cleaning box (300), a foamer (420) being disposed on the top of the mounting plate (410); A transmission and sorting box (500) includes a frame (510) connected to the conveyor belt, a rib frame (520) is provided on the side wall of the frame (510), a sorting assembly (530) is provided on the top of the frame (510), the aeration assembly (130), the chain-type lifting conveyor belt (210), the spray assembly (340) and the bubble assembly (400) are all electrically connected in series with a switch cabinet (490), and a plurality of independent switches are provided in the switch cabinet (490).
2. The ginger cleaning and packaging production line according to claim 1, characterized in that: The aeration assembly (130) comprises an aeration frame (131), an aeration pump (132) is provided on the inner wall of the aeration frame (131), an aeration plate (133) is provided on the top of the aeration pump (132), and an aeration head (134) in communication with the aeration pump (132) is provided on the top of the aeration plate (133).
3. The ginger cleaning and packaging production line according to claim 2, characterized in that: The outer wall of the aeration frame (131) is provided with a clamping block (135), the top of the clamping block (135) is plugged with a movable rod (136), and the top of the movable rod (136) is sleeved with a limiting block (137) provided on the inner wall of the housing (110).
4. The ginger cleaning and packaging production line according to claim 3, characterized in that: The high-pressure cleaning box (300) comprises a second shell (310), a side wall of the second shell (310) is provided with a water pump (320), an output end of the water pump (320) is provided with a water pipe (330), and the output end of the water pipe (330) is connected to the spray assembly (340).
5. The ginger cleaning and packaging production line according to claim 4, characterized in that: The spray assembly (340) comprises a connecting flange (341) connected to the water pipe (330); a connecting pipe (342) is threadedly connected to the bottom of the connecting flange (341); a spray plate (343) is provided at the output end of the connecting pipe (342); and a spray head (344) is provided at the bottom of the spray plate (343).
6. The ginger cleaning and packaging production line according to claim 5, characterized in that: The input end of the foamer (420) is provided with a recovery pipe (480), the input end of the recovery pipe (480) is provided with a recovery pump (470) connected to the second housing (310), the output end of the foamer (420) is provided with a foaming pipe (430), the output end of the foaming pipe (430) is provided with a temporary storage pipe (440), the output end of the temporary storage pipe (440) is provided with a release transverse pipe (450), the circumferential outer wall of the release transverse pipe (450) is provided with a combination cap (451), the interior of the combination cap (451) is sleeved with a hose (452), and the output end of the hose (452) is connected to a bubble head (460).
7. The ginger cleaning and packaging production line according to claim 6, characterized in that: The bubble head (460) comprises a foaming disc (461), one end of the foaming disc (461) is provided with a connecting hose (462) connected to the hose (452), and the other end is provided with a nozzle (463).
8. The ginger cleaning and packaging production line according to claim 7, characterized in that: The sorting assembly (530) includes a sorting frame (531), a PLC (532) is provided on the side wall of the sorting frame (531), a track frame (533) is provided on the side wall of the sorting frame (531), a movable frame (534) is sleeved on the side wall of the track frame (533), an inner wall of the movable frame (534) is connected to a movable wheel (535) via an axle, a connecting rod (536) is provided on the side wall of the movable frame (534), a movable plate (537) is provided at the end of the connecting rod (536), a hydraulic device (538) electrically connected to the PLC (532) is provided on the side wall of the movable plate (537), and a movable push plate (539) is provided at the bottom of the movable frame (534).
9. The ginger cleaning and packaging production line according to claim 8, characterized in that: A roller (120) is provided at the bottom of the housing 1 (110).
Citation Information
Cited By
Ginger cleaning and subpackaging production line and use method
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