Material sorting device for training

By designing a material sorting device for training, the problem of high purchase cost of automation equipment was solved, low-cost automated conveying and sorting simulation learning was achieved, and students' practical ability and training effect were improved.

CN223450472UActive Publication Date: 2025-10-17YANGJIANG TECHNICIAN COLLEGE (YANGJIANG SENIOR TECH SCHOOL) +1
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Patent Information

Application Number
CN202422799929.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-17
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The purchase cost of existing automation equipment is high, and it is difficult for students to carry out practical operations and simulation training, resulting in poor automation learning results.

Method used

A material sorting device for training is designed, which includes an operating table, an assembly mechanism, a transfer mechanism and a sorting mechanism. Materials are assembled through the assembly mechanism, the transfer mechanism transfers the materials to the conveying component, the conveying component drives the materials to be transported backward, and the sorting component pushes the materials into the storage table, realizing a full-process demonstration of automated conveying and sorting simulation learning.

Benefits of technology

It realizes low-cost automated conveying and sorting simulation learning, and demonstrates the whole process, which is convenient for practical operation and improves students' practical ability and training effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223450472U_ABST
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Abstract

The utility model provides a material sorting device for training, which relates to the field of simulation automation training and comprises an operation table, an assembly mechanism, a transfer mechanism and a sorting mechanism, the assembly mechanism and the transfer mechanism are arranged between the assembly mechanism and the sorting mechanism, the assembly mechanism is used for assembling and placing materials, and the sorting mechanism is used for sorting the materials. The transferring mechanism transfers materials on the assembling mechanism to the sorting mechanism, the sorting mechanism comprises a conveying assembly, multiple sets of sorting assemblies arranged in parallel and storage tables, the conveying assembly drives the materials to be conveyed backwards, the sorting assemblies and the storage tables are symmetrically and fixedly arranged on the two sides of the conveying assembly, and the sorting assemblies push the materials into the corresponding storage tables; therefore, full-process demonstration of automatic conveying and sorting simulation learning is completed, the acquisition cost is low, practical operation is facilitated, and the popularization value is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of simulation automation training, especially relates to a material sorting device for training. BACKGROUND

[0002] With the rapid development of globalization and technology, mastering automation technology has become the key to enterprise competition. Systematic automation training enables enterprises to quickly adapt to market changes and maintain a competitive advantage. Automation systems can optimize production processes, reduce labor costs and material waste. Training enables employees to effectively use these systems, thereby improving work efficiency and productivity. Automation training is of great significance in improving individual skills, promoting technological innovation, and enhancing enterprise competitiveness.

[0003] However, current automation learning in colleges and universities is usually based on written learning, and students have difficulty in practical operation and simulation training of automation equipment. The main reason is that automation equipment is usually large and expensive to purchase, especially for automation conveying and sorting learning-related equipment. Therefore, how to provide high cost-effective and easy-to-operate automatic sorting simulation training equipment for students has become a problem to be solved by technical personnel in the field. UTILITY MODEL CONTENT

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art, and to provide a material sorting device for training. The utility model can realize full-process demonstration of automation conveying and sorting simulation learning, has low purchase cost, is easy to operate, and has great promotional value.

[0005] The utility model is implemented through the following technical solutions:

[0006] A material sorting device for training includes an operation table, an assembly mechanism, a transfer mechanism, and a sorting mechanism. The assembly mechanism, the transfer mechanism, and the sorting mechanism are fixed on the operation table. The transfer mechanism is arranged between the assembly mechanism and the sorting mechanism. The assembly mechanism is used for assembling and placing materials. The transfer mechanism transfers the materials on the assembly mechanism to the sorting mechanism. The sorting mechanism includes a conveying assembly, multiple groups of parallel sorting assemblies, and a storage table. The conveying assembly conveys the materials backward. The sorting assemblies and the storage table are symmetrically fixed on both sides of the conveying assembly. The sorting assemblies push the materials into the corresponding storage tables.

[0007] As can be seen from the above technical solution, the assembly mechanism is used for assembling and placing materials. The transfer mechanism transfers the materials on the assembly mechanism to the conveying assembly. The conveying assembly conveys the materials backward. The sorting assemblies push the materials into the corresponding storage tables. Thus, full-process demonstration of automation conveying and sorting simulation learning is realized. The utility model has low purchase cost, is easy to operate, and has great promotional value.

[0008] According to the technical scheme, preferably, the conveying assembly comprises a support frame, a driving shaft, a driven shaft, a conveying belt and a first motor, the driving shaft and the driven shaft are arranged in parallel on the support frame, the conveying belt is sleeved on the driving shaft and the driven shaft, the first motor drives the conveying belt to rotate through the driving shaft, and the conveying belt drives the materials to be conveyed backward.

[0009] According to the technical scheme, preferably, the sorting assembly comprises a pushing cylinder and a pushing block, the fixed part of the pushing cylinder is fixedly connected with the support frame through a connecting arm, and the pushing block is fixedly connected with the free end of the pushing cylinder.

[0010] According to the technical scheme, preferably, the assembling mechanism comprises a positioning table and a multi-claw cylinder, the positioning table is fixedly connected with the operation table, the multi-claw cylinder is arranged in the positioning table, and the multi-claw cylinder clamps and locks the materials.

[0011] According to the technical scheme, preferably, the transferring mechanism comprises a sliding table unit, a rotating cylinder, a lifting cylinder, a first horizontal cylinder and a clamping jaw unit, the sliding table unit drives the rotating cylinder, the lifting cylinder, the first horizontal cylinder and the clamping jaw unit to slide along the Y direction, the rotating cylinder drives the lifting cylinder, the first horizontal cylinder and the clamping jaw unit to rotate, the lifting cylinder drives the first horizontal cylinder and the clamping jaw unit to slide up and down, the first horizontal cylinder drives the clamping jaw unit to slide along the X direction, and the clamping jaw unit clamps and locks the materials on the positioning table.

[0012] It can be seen that in the technical scheme, the lifting cylinder drives the first horizontal cylinder and the clamping jaw unit to slide downward, the clamping jaw unit clamps and locks the materials on the assembling mechanism, the lifting cylinder drives the first horizontal cylinder, the clamping jaw unit and the materials to slide upward, the rotating cylinder drives the lifting cylinder, the first horizontal cylinder, the clamping jaw unit and the materials to rotate by 180 degrees, and the sliding table assembly drives the lifting cylinder, the first horizontal cylinder, the clamping jaw unit and the materials to slide along the Y direction until the materials are transferred to the conveying assembly.

[0013] According to the technical scheme, preferably, the sliding table unit comprises a sliding rail, a sliding table, a second motor and a lead screw, the sliding table is slidably connected with the sliding rail, the sliding rail is fixedly connected with the operation table, the second motor is fixedly connected with the operation table, the output shaft of the second motor drives the sliding table to slide along the Y direction through the lead screw, and the lifting cylinder is connected with the sliding table.

[0014] According to the technical scheme, preferably, the fixed part of the first horizontal cylinder is fixedly connected with the free end of the lifting cylinder, and the clamping jaw unit is fixedly connected with the free end of the first horizontal cylinder.

[0015] According to the technical scheme, preferably, the clamping jaw unit is a two-claw type pneumatic clamping jaw, and the inner side of the pneumatic clamping jaw is provided with a clamping groove matched with the materials.

[0016] The beneficial effects of the present application are:

[0017] (1) The assembly mechanism is used for assembling and placing materials, the transfer mechanism transfers the materials on the assembly mechanism to the conveying assembly, the conveying assembly conveys the materials backward, the sorting assembly pushes the materials into the corresponding storage table, so that the whole process demonstration of automatic conveying and sorting simulation learning is completed;

[0018] (2) The utility model not only has low purchase cost, but also is convenient for practical operation, and has great popularization value; BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 An isometric side structure schematic diagram according to the embodiment of the utility model is shown;

[0020] Figure 2 An overhead structure schematic diagram according to the embodiment of the utility model is shown;

[0021] Figure 3 A front view structure schematic diagram according to the embodiment of the utility model is shown;

[0022] Figure 4 A side view structure schematic diagram according to the embodiment of the utility model is shown;

[0023] BRIEF DESCRIPTION OF DRAWINGS

[0024] 1, operation platform, 2, assembly mechanism, 3, transfer mechanism, 4, sorting mechanism, 5, positioning table, 6, multi-claw air cylinder, 7, conveying assembly, 8, sorting assembly, 9, storage table, 10, support frame, 11, driving shaft, 12, driven shaft, 13, conveying belt, 14, pushing air cylinder, 15, push block, 16, sliding table unit, 17, lifting air cylinder, 18, first horizontal air cylinder, 19, clamping jaw unit, 20, slide rail, 21, sliding table, 22, rotary air cylinder. DETAILED DESCRIPTION

[0025] In order to make the person skilled in the art better understand the technical scheme of the utility model, the utility model will be further described in detail below in combination with the drawings and the best embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0026] In the description of the utility model, it should be explained that the directions or position relations indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are the directions or position relations shown based on the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0027] As shown in the figure, the utility model provides a material sorting device for training, which comprises an operation table 1, an assembly mechanism 2, a transfer mechanism 3 and a sorting mechanism 4, the assembly mechanism 2, the transfer mechanism 3 and the sorting mechanism 4 are fixed on the operation table 1, the transfer mechanism 3 is arranged between the assembly mechanism 2 and the sorting mechanism 4, the assembly mechanism 2 is used for assembling and placing materials, and the assembly mechanism 2 comprises a positioning table 5 and a multi-claw air cylinder 6, the positioning table 5 is fixedly connected with the operation table 1, the multi-claw air cylinder 6 is arranged in the positioning table 5, and the multi-claw air cylinder 6 is used for clamping and locking materials, the transfer mechanism 3 transfers the materials on the assembly mechanism 2 to the sorting mechanism 4, and the sorting mechanism 4 comprises a conveying assembly 7, a plurality of parallelly arranged sorting assemblies 8 and a storage table 9, the conveying assembly 7 is provided with materials to be conveyed backward, the sorting assemblies 8 and the storage table 9 are symmetrically and fixedly arranged on the two sides of the conveying assembly 7, the sorting assemblies 8 push the materials into the corresponding storage tables 9, and the conveying assembly 7 comprises a support frame 10, a driving shaft 11, a driven shaft 12, a conveying belt 13 and a first motor, the driving shaft 11 and the driven shaft 12 are parallelly arranged on the support frame 10, the conveying belt 13 is sleeved on the driving shaft 11 and the driven shaft 12, the first motor drives the conveying belt 13 to rotate through the driving shaft 11, and the conveying belt 13 drives the materials to be conveyed backward, in addition, the sorting assembly 8 comprises a pushing air cylinder 14 and a pushing block 15, the fixed part of the pushing air cylinder 14 is fixedly connected with the support frame 10 through a connecting arm, and the pushing block 15 is fixedly connected with the free end of the pushing air cylinder 14.

[0028] Working process:

[0029] The assembly mechanism 2 is used for assembling and placing materials, the transfer mechanism 3 transfers the materials on the assembly mechanism 2 to the conveying assembly 7, the conveying assembly 7 is provided with materials to be conveyed backward, and the sorting assemblies 8 push the materials into the corresponding storage tables 9, so that the full-process demonstration of automatic conveying and sorting simulation learning is completed, the utility model has low purchase cost and is convenient for practical operation, and has great popularization value.

[0030] Optionally, in a possible implementation, the transfer mechanism 3 comprises a sliding table unit 16, a rotating cylinder 22, a lifting cylinder 17, a first horizontal cylinder 18 and a clamping jaw unit 19, the sliding table unit 16 drives the rotating cylinder 22, the lifting cylinder 17, the first horizontal cylinder 18 and the clamping jaw unit 19 to slide along the Y direction, the rotating cylinder 22 drives the lifting cylinder 17, the first horizontal cylinder 18 and the clamping jaw unit 19 to rotate, the lifting cylinder 17 drives the first horizontal cylinder 18 and the clamping jaw unit 19 to slide up and down, the first horizontal cylinder 18 drives the clamping jaw unit 19 to slide along the X direction, and the clamping jaw unit 19 clamps and locks the material on the positioning table 5.

[0031] It can be seen that, in the above technical solution, the lifting cylinder 17 drives the first horizontal cylinder 18 and the clamping jaw unit 19 to slide downward, the clamping jaw unit 19 clamps and locks the material on the assembly mechanism 2, the lifting cylinder 17 drives the first horizontal cylinder 18, the clamping jaw unit 19 and the material to slide upward, the rotating cylinder 22 drives the lifting cylinder 17, the first horizontal cylinder 18, the clamping jaw unit 19 and the material to rotate by 180 degrees, and the sliding table 21 assembly drives the lifting cylinder 17, the first horizontal cylinder 18, the clamping jaw unit 19 and the material to slide along the Y direction until the material is transferred to the conveying assembly 7.

[0032] Optionally, in a possible implementation, the sliding table unit 16 comprises a sliding rail 20, a sliding table 21, a second motor and a lead screw, the sliding table 21 is in sliding connection with the sliding rail 20, the sliding rail 20 is fixedly connected with the operation table 1, the second motor is fixedly connected with the operation table 1, the output shaft of the second motor drives the sliding table 21 to slide along the Y direction through the lead screw, and the lifting cylinder 17 is connected with the sliding table 21.

[0033] Optionally, in a possible implementation, the fixed part of the first horizontal cylinder 18 is fixedly connected with the free end of the lifting cylinder 17, and the clamping jaw unit 19 is fixedly connected with the free end of the first horizontal cylinder 18.

[0034] Optionally, in a possible implementation, the clamping jaw unit 19 is a two-jaw type pneumatic clamping jaw, and the inner side of the pneumatic clamping jaw is provided with a clamping groove matched with the material.

[0035] Obviously, the above embodiments are only examples for clear illustration, and are not intended to limit the implementations. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, it is not necessary and impossible to enumerate all the implementations. The obvious changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A material sorting device for training, characterized in that: It includes an operating table, an assembly mechanism, a transfer mechanism and a sorting mechanism, wherein the assembly mechanism, the transfer mechanism and the sorting mechanism are fixed on the operating table, the transfer mechanism is arranged between the assembly mechanism and the sorting mechanism, the assembly mechanism is used to assemble and place materials, the transfer mechanism transfers the materials on the assembly mechanism to the sorting mechanism, the sorting mechanism includes a conveying component, multiple groups of parallel sorting components and a storage table, the conveying component drives the material to be transported backward, the sorting component and the storage table are symmetrically fixed on both sides of the conveying component, and the sorting component pushes the material into the corresponding storage table.

2. A material sorting device for training according to claim 1, characterized in that: The conveying assembly includes a support frame, a driving shaft, a driven shaft, a conveyor belt and a first motor. The driving shaft and the driven shaft are arranged in parallel on the support frame. The conveyor belt is sleeved on the driving shaft and the driven shaft. The first motor drives the conveyor belt to rotate through the driving shaft, and the conveyor belt drives the material to be transported backward.

3. A material sorting device for training according to claim 2, characterized in that: The sorting assembly includes a pushing cylinder and a pushing block. The fixed portion of the pushing cylinder is fixedly connected to the support frame through a connecting arm, and the pushing block is fixedly connected to the free end of the pushing cylinder.

4. A material sorting device for training according to claim 1, characterized in that: The assembly mechanism includes a positioning platform and a multi-claw cylinder. The positioning platform is fixedly connected to the operating platform. The multi-claw cylinder is arranged in the positioning platform, and the multi-claw cylinder clamps and locks the material.

5. A material sorting device for training according to claim 4, characterized in that: The transfer mechanism includes a slide unit, a rotating cylinder, a lifting cylinder, a first horizontal cylinder and a clamping unit. The slide unit drives the rotating cylinder, the lifting cylinder, the first horizontal cylinder and the clamping unit to slide along the Y direction. The rotating cylinder drives the lifting cylinder, the first horizontal cylinder and the clamping unit to rotate. The lifting cylinder drives the first horizontal cylinder and the clamping unit to slide up and down. The first horizontal cylinder drives the clamping unit to slide along the X direction. The clamping unit clamps and locks the material on the positioning platform.

6. A material sorting device for training according to claim 5, characterized in that: The slide unit includes a slide rail, a slide, a second motor and a screw. The slide is slidably connected to the slide rail, the slide rail is fixedly connected to the operating table, the second motor is fixedly connected to the operating table, the output shaft of the second motor drives the slide to slide along the Y direction through the screw, and the lifting cylinder is connected to the slide.

7. A material sorting device for training according to claim 6, characterized in that: The fixing portion of the first horizontal cylinder is fixedly connected to the free end of the lifting cylinder, and the clamping claw unit is fixedly connected to the free end of the first horizontal cylinder.

8. A material sorting device for training according to claim 7, characterized in that: The clamping jaw unit is a two-jaw pneumatic clamping jaw, and a clamping groove adapted to the material is provided on the inner side of the pneumatic clamping jaw.