Reinforcing and heating device for wind power blade

Abstract

The utility model relates to the technical field of wind power blade manufacturing, in particular to a wind power blade reinforcing heating device which comprises a heating cavity, the two ends of the heating cavity are communicated, an operation opening is formed in the front face of the heating cavity, at least one set of adjusting guide rails are arranged on the inner wall of the heating cavity in the circumferential direction, and heat radiation panels are arranged on the adjusting guide rails. A bottom supporting plate is arranged at the bottom of the heating cavity, movable sliding rails are arranged on the two sides of the bottom supporting plate, sliding blocks are connected to the movable sliding rails in a sliding mode, a fixing support is arranged on the sliding blocks, a clamping part used for clamping blades is arranged on the fixing support, and the clamping part is rotationally connected with the top end of the fixing support. According to the utility model, the problem of blade fixation is solved through the clamping parts, and the clamping parts are arranged on the two sides of the heating cavity, so that the heat radiation cavity cannot generate high-temperature influence on the clamping parts; by controlling the overturning of the clamping part, the heating direction and angle of the blade can be freely adjusted, human intervention is not needed, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to wind power blade manufacturing technical field especially relates to a wind power blade reinforcing heating device. BACKGROUND

[0002] As one of the core components of wind driven generators, the structural design of wind power blades directly affects the power generation efficiency and safety. The main structure of a wind power blade usually includes an upper shell, a lower shell and a shear beam, wherein the upper shell and the lower shell are combined as a whole through a gluing process. In order to improve the structural safety of the blade, a glass fiber reinforced plastic reinforcing layer is usually used to reinforce the gluing position. The reinforcing layer is generally formed by a hand lay-up process, in which the main raw materials used are resin and glass fiber. These two materials will cross-link under heating conditions to form a composite material with sufficient strength.

[0003] In the common heating mode, there are still problems of large labor cost, material consumption, etc. Therefore, in the wind power blade reinforcing heating device with the application number CN201610168898.2, a deformable heat radiation panel is provided to solve the problems of complicated heating operation, uneven heating, energy waste, etc. However, this technology cannot effectively solve the problem of blade fixation, and when additional fixation equipment is used, the heat radiation panel cannot solve the problem of high temperature affecting the clamping components. In addition, when the other side of the blade needs to be heated, the heat radiation panel is still limited by the turning range, and manual turning of the blade is still required, which increases the waiting time and labor cost, and further reduces the production efficiency. SUMMARY

[0004] The utility model provides a wind power blade reinforcing heating device to solve the above technical problem.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A wind power blade reinforcing heating device, comprising a heating cavity, the both ends of the heating cavity are through and the front surface is provided with an operation port, the inner wall of the heating cavity is provided with at least one group of adjusting guide rails in the circumferential direction, the adjusting guide rail is provided with a heat radiation panel, the bottom of the heating cavity is provided with a bottom support plate, the bottom support plate is provided in the direction of the front surface of the heating cavity, the both sides of the bottom support plate are provided with movable sliding rails, the movable sliding rail is slidably connected with a sliding block, the sliding block is provided with a fixed support, the fixed support is provided with a clamping part for clamping the blade, and the clamping part is rotatably connected with the top end of the fixed support.

[0007] Further, the inner wall of the heating cavity is arc-shaped. The arc-shaped structure can effectively reflect and concentrate heat radiation, making the heat energy in the heating cavity more evenly distributed. Compared with a flat structure, the arc-shaped design can reduce local heat loss and concentrate heat radiation on the wind turbine blade reinforcement layer, which helps to uniformly heat and cross-link the resin, thereby improving the strength and quality of the reinforcement layer. In addition, the arc-shaped inner wall design can make the heat more evenly cover the blade surface, reduce the risk of local overheating, reduce the thermal stress difference of the blade reinforcement area, avoid material stress concentration or deformation problems caused by temperature difference, thereby improving the structural stability and service life of the blade.

[0008] Further, the adjusting guide rails are provided in three groups, and the three groups of adjusting guide rails are arranged at equal intervals. The three groups of adjusting guide rails arranged at equal intervals can uniformly distribute the heat radiation panels around the heating cavity. This can ensure that the heat of the heat radiation panels covers the entire blade reinforcement site, making the heating of the blade surface more uniform and avoiding the problem of local overheating or overcooling, thereby improving the heating effect and the quality of the blade reinforcement layer. The design of the three groups of adjusting guide rails provides multi-angle independent adjustment function, thereby adapting to the heating needs of blades of different specifications, improving the applicability of the device and the flexibility of operation.

[0009] Further, the sliding block includes a first fixed end and a first telescopic end, the first fixed end and the first telescopic end are slidingly connected, and the first fixed end is slidingly connected with the moving sliding rail. The first telescopic end facilitates adjustment of the horizontal position and clamping range of the clamping part, thereby adapting to wind turbine blades of different thicknesses and sizes.

[0010] Further, the fixed support includes a second fixed end and a second telescopic end, the second fixed end and the second telescopic end are slidingly connected, and the second fixed end is fixedly connected to the first telescopic end. The clamping part can be adjusted in height in the vertical direction according to the position and size of the blade, thereby avoiding loosening or deviation of the blade during heating, ensuring the positioning accuracy of the blade and the consistency of the heating effect.

[0011] Further, the clamping part is rotatably connected to the top of the second telescopic end through a rotating shaft, and the axis of the rotating shaft is parallel to the long axis direction of the heating cavity. Since the blade is placed with the long end parallel to the long end of the heating cavity, the blade can be flexibly rotated around the rotating shaft through the rotation of the rotating shaft, so as to uniformly heat the periphery of the blade.

[0012] Further, the heating cavity is provided with a first control unit for controlling the sliding of the heat radiation panel, the bottom support plate is provided with a second control unit for controlling the movement of the sliding block, and the fixed support is provided with a third control unit for controlling the lifting and rotation of the rotating shaft. The first control unit can uniformly distribute heat at different parts of the blade by controlling the sliding of the heat radiation panel, so as to ensure that the temperature of the reinforcing area reaches the expected setting. The second control unit can conveniently adjust the position of the clamping part, so as to flexibly adjust the clamping part according to the size of the blade, realize rapid positioning and flexible adaptation. The third control unit can adjust the height and angle of the clamping part by controlling the lifting and rotation of the rotating shaft, so that the posture of the blade during the heating process can be flexibly changed according to requirements.

[0013] Further, the first control unit, the second control unit and the third control unit are respectively wirelessly connected with an external control device. Through wireless connection, each control unit can be controlled in real time by the external control device, without the need for manual operation near the heating device, thereby improving the operation convenience, especially in a high-temperature environment, which is safer and reduces the protection requirements for the operator.

[0014] In addition, wireless control enables the operator to accurately set and monitor the heating parameters, the sliding block movement position, the lifting of the support and the rotation angle. By adjusting the working state of each control unit through the external control device, the automation degree and positioning accuracy of the heating device are improved, so that the reinforcing area of the blade can be optimally heated.

[0015] Further, the clamping distance of the clamping part is greater than the thickness of the blade. The clamping distance of the clamping part is greater than the thickness of the blade, so that the blade can be stably fixed on the clamping part.

[0016] Further, the bottom support plate is made of stainless steel material. Since the blade needs to be moved out of the heating cavity after heating, at this time the blade is located above the bottom support plate, and the stainless steel material can maintain the stability of the shape and structure during long-term contact with heat energy, thereby prolonging the service life of the support plate.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. The clamping part solves the problem of blade fixation, and since the clamping part is arranged on both sides of the heating cavity, the heat radiation cavity will not be affected by the high temperature generated by the clamping part, so as to ensure the stability of clamping.

[0019] 2. When the other side of the blade needs to be heated, the clamping part is turned over to freely adjust the heating direction and angle of the blade, without human intervention, thereby shortening the waiting time and improving the production efficiency.

[0020] 3. The utility model realizes automatic adjustment of the blades in all directions by controlling the movement, lifting and lowering of the heat radiation panel and the slider and the rotation of the shaft, which makes the operation more flexible and convenient, and further improves the automation level of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0022] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0023] Figure identification: 1-heating cavity, 2-adjusting guide rail, 3-heat radiation panel, 4-bottom support plate, 5-movable slide rail, 6-slider, 601-first fixed end, 602-first telescopic end, 7-fixed bracket, 701-second fixed end, 702-second telescopic end, 8-clamping part, 9-rotating shaft. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The schematic implementation methods of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.

[0025] Example 1, as Figure 1 、 2 As shown, the utility model discloses a wind turbine blade reinforcement and heating device, including a heating cavity 1, the two ends of the heating cavity 1 are through and an operating port is provided on the front, the inner wall of the heating cavity 1 is provided with at least one set of adjustment guide rails 2 along the circumferential direction, the adjustment guide rails 2 are provided with a heat radiation panel 3, the bottom of the heating cavity 1 is provided with a bottom support plate 4, the bottom support plate 4 is extended toward the front direction of the heating cavity 1, and movable slide rails 5 are provided on both sides of the bottom support plate 4, a slider 6 is slidably connected to the movable slide rail 5, a fixed bracket 7 is provided on the slider 6, and a clamping portion 8 for clamping the blade is provided on the fixed bracket 7, and the clamping portion 8 is rotatably connected to the top of the fixed bracket 7.

[0026] The inner wall of the heating cavity 1 is arc-shaped. Specifically, the arc-shaped structure can effectively reflect and concentrate heat radiation, making the heat energy in the heating cavity 1 more evenly distributed. Compared with a flat structure, the arc-shaped design can reduce local heat loss and concentrate heat radiation on the wind turbine blade reinforcing layer, helping to uniformly heat and cross-link the resin and thus improving the strength and quality of the reinforcing layer. In addition, the arc-shaped inner wall design can make the heat more evenly cover the blade surface, reduce the risk of local overheating, reduce the thermal stress difference of the blade reinforcing area, and avoid material stress concentration or deformation problems caused by temperature difference, thereby improving the structural stability and service life of the blade.

[0027] The adjusting guide rails 2 are provided in three groups, and the three groups of adjusting guide rails 2 are arranged at equal intervals. Specifically, the three groups of adjusting guide rails 2 arranged at equal intervals can make the heat radiation panels 3 evenly distributed around the heating cavity 1. This can ensure that the heat of the heat radiation panels 3 covers the entire blade reinforcing part, making the heating of the blade surface more uniform and avoiding the problem of local overheating or overcooling, thereby improving the heating effect and the quality of the blade reinforcing layer. The design of the three groups of adjusting guide rails 2 provides multi-angle independent adjustment function, thereby adapting to the heating needs of blades of different specifications, improving the applicability and flexibility of operation of the device.

[0028] The sliding block 6 includes a first fixed end 601 and a first telescopic end 602, the first fixed end 601 and the first telescopic end 602 are slidingly connected, and the first fixed end 601 is slidingly connected with the moving sliding rail 5. Specifically, the first telescopic end 602 facilitates adjustment of the horizontal position and clamping range of the clamping part 8, thereby adapting to wind turbine blades of different thicknesses and sizes.

[0029] The fixed support 7 includes a second fixed end 701 and a second telescopic end 702, the second fixed end 701 and the second telescopic end 702 are slidingly connected, and the second fixed end 701 is fixedly connected to the first telescopic end 602. Specifically, the clamping part 8 can be adjusted in height in the vertical direction according to the position and size of the blade, thereby avoiding loosening or deviation of the blade during heating, ensuring the positioning accuracy of the blade and the consistency of the heating effect.

[0030] The clamping part 8 is rotatably connected to the top of the second telescopic end 702 through a rotating shaft 9, and the axis of the rotating shaft 9 is parallel to the long axis direction of the heating cavity 1. Specifically, since the blade is placed with the long end parallel to the long end of the heating cavity 1, the blade can be flexibly rotated around the rotating shaft 9 through the rotation of the rotating shaft 9, so as to uniformly heat the periphery of the blade.

[0031] The heating cavity 1 is provided with a first control unit for controlling the sliding of the heat radiation panel 3, the bottom support plate 4 is provided with a second control unit for controlling the movement of the sliding block 6, and the fixed support 7 is provided with a third control unit for controlling the lifting and rotation of the rotating shaft 9. Specifically, the first control unit can uniformly distribute heat at different parts of the blade by controlling the sliding of the heat radiation panel 3, and can ensure that the temperature of the reinforcement area reaches the expected setting. The second control unit adjusts the movement of the sliding block 6, which can conveniently adjust the position of the clamping part 8, so that it can be flexibly adjusted according to the size of the blade, realizing rapid positioning and flexible adaptation. The third control unit controls the lifting of the support and the rotation of the rotating shaft 9, realizes the height and angle adjustment of the clamping part 8, and makes the posture of the blade during the heating process flexible according to the demand.

[0032] The first control unit, the second control unit and the third control unit are respectively wirelessly connected with an external control device. Specifically, through wireless connection, each control unit can be real-time controlled by the external control device, without the need for manual operation near the heating device, which improves the operation convenience, especially in high temperature environment, which is more safe and reduces the protection demand for the operator.

[0033] In addition, wireless control enables the operator to accurately set and monitor the heating parameters, the sliding block 6 movement position, the support lifting and the rotating angle. By adjusting the working state of each control unit through the external control device, the automation degree and positioning accuracy of the heating device are improved, and the best heating effect of the blade reinforcement area is ensured.

[0034] The clamping distance of the clamping part 8 is greater than the thickness of the blade. Specifically, the clamping distance of the clamping part 8 is greater than the thickness of the blade, which ensures that the blade can be stably fixed on the clamping part 8.

[0035] The bottom support plate 4 is made of stainless steel material. Specifically, since the blade needs to be moved out of the heating cavity 1 after heating, at this time the blade is located above the bottom support plate 4, and the stainless steel material can maintain the stability of shape and structure when contacting heat energy for a long time, prolonging the service life of the support plate.

[0036] In example two, based on example one, a specific working principle of the wind power blade reinforcement heating device is provided.

[0037] The specific implementation principle process is as follows:

[0038] The wind power blade is placed on the heating cavity 1 clamped on the clamping part 8 and fixed, the movement of the sliding block 6 is adjusted to enter the inner cavity of the heating cavity 1 through remote control, the height of the fixing support 7 is adjusted according to the distance between the blade and the heating cavity 1, so that the blade is in a suitable heating position. The heat radiation panel 3 is started, and the position of the heat radiation panel 3 is adjusted in real time through the guide rail 2 during the heating process, and then the blade is uniformly heated. After the heating of one side of the blade is completed, the sliding block 6 is controlled to move outward, and at this time, the blade moves out of the inner cavity of the heating cavity 1. Then the rotating shaft 9 is controlled to rotate, so that the blade is turned over, and then the sliding block 6 is controlled to move towards the heating cavity 1, and the blade is moved into the heating cavity 1 again, so that the heat radiation panel 3 is uniformly distributed on the other side of the blade for heating operation.

[0039] After the heating is completed, the heat radiation panel 3 is closed, and the sliding block 6 is controlled to move outward, and the blade is slightly cooled to ensure safe operation.

[0040] Of course, the utility model also can have other various implementation manners, under the condition that the utility model spirit and its essence are not departed from, the skilled person of the art can make various corresponding change and deformation according to the utility model, but these corresponding change and deformation all should belong to the protection range of the claim of the utility model attached.

Claims

1. A wind turbine blade reinforcement heating device, characterized in that: The utility model provides heating cavity (1), both ends of heating cavity (1) are through and are provided with operation opening in the front, and the inner wall of heating cavity (1) is provided with at least a group of adjusting guide rail (2) along the circumference, and the adjusting guide rail (2) is provided with heat radiation panel (3), and the bottom of heating cavity (1) is provided with bottom support plate (4), and bottom support plate (4) is extended to the front direction of heating cavity (1), and the both sides of bottom support plate (4) are provided with moving slide rail (5), and the sliding block (6) is connected on moving slide rail (5), and the fixed support (7) is provided on sliding block (6), and the clamping part (8) for clamping blade is provided on fixed support (7), and the clamping part (8) is rotatably connected with the top of fixed support (7).

2. The wind power blade reinforcing and heating device according to claim 1, characterized in that: The inner wall of the heating cavity (1) is an arc surface structure.

3. The wind power blade reinforcing and heating device of claim 1, wherein: The adjusting guide rail (2) is provided with three groups, and the three groups of adjusting guide rails (2) are arranged at equal intervals.

4. The wind turbine blade reinforcing and heating device of claim 1, wherein: The sliding block (6) includes a first fixed end (601) and a first telescopic end (602), the first fixed end (601) and the first telescopic end (602) are slidably connected, and the first fixed end (601) is slidably connected with the moving slide rail (5).

5. The wind turbine blade reinforcing and heating device of claim 4, wherein: The fixed support (7) includes a second fixed end (701) and a second telescopic end (702), the second fixed end (701) and the second telescopic end (702) are slidably connected, and the second fixed end (701) is fixedly connected to the first telescopic end (602).

6. A wind turbine blade reinforcing and heating device according to claim 5, characterised in that: The clamping part (8) is rotatably connected with the top of the second telescopic end (702) through the pivot (9), and the axis of the pivot (9) is parallel to the long axis direction of the heating cavity (1).

7. The wind turbine blade reinforcing and heating device of claim 6, wherein: A first control unit is arranged in the heating cavity (1) for controlling the sliding of the heat radiation panel (3), a second control unit is arranged in the bottom support plate (4) for controlling the movement of the sliding block (6), and a third control unit is arranged in the fixed support (7) for controlling the lifting and rotation of the pivot (9).

8. The wind turbine blade reinforcing and heating device of claim 7, wherein: The first control unit, the second control unit and the third control unit are respectively wirelessly connected with an external control device.

9. The wind power blade reinforcing and heating device of claim 1, wherein: The clamping distance of the clamping part (8) is greater than the thickness of the blade.

10. The wind power blade reinforcing and heating device of claim 1, wherein: The bottom support plate (4) is made of stainless steel material.

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