Accurate proportioning device for bread raw materials

Abstract

The utility model discloses a bread raw material accurate proportioning device which comprises a machine base, a control machine box, a mixing system, a stirring system, a raw material proportioning system and an ingredient proportioning system are arranged on the machine base, and an intelligent control module is arranged in the control machine box. The raw material proportioning system comprises a raw material feeding hopper, a metering module arranged on the raw material feeding hopper and a raw material output control valve, the ingredient proportioning system comprises an ingredient box and an ingredient output control valve arranged on the ingredient box, and the ingredient output control valve is connected with an ingredient feeding pipe. The proportioning precision of raw materials and ingredients is high, the production quality problem caused by errors generated by manual metering is solved, the automation degree is high, mixing and stirring forming can be carried out after proportioning is completed, and the production efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to the field of material proportioning equipment technology, specifically a device for precise proportioning of bread ingredients. Background Technology

[0002] Proper ingredient ratios are crucial for ensuring bread quality. The proportions of flour, water, yeast, sugar, salt, and oil need precise control to guarantee the bread's structure and texture. For example, too much moisture will make the bread too soft, while too little will make it dry and hard. Therefore, accurate ratios are essential for bread quality. However, in bread processing, the mixing of flour, water, and various ingredients requires manual measurement and stirring, which is labor-intensive, time-consuming, and costly, resulting in low efficiency, lack of automation, and low precision. Utility Model Content

[0003] In order to overcome the shortcomings of existing technical solutions, this utility model provides a bread ingredient precise proportioning device, which can effectively solve the problems mentioned in the background art.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A precise bread ingredient proportioning device includes a base, on which a control box, a mixing system, a stirring system, an ingredient proportioning system, and a batching system are mounted. The control box has a built-in intelligent control module. The ingredient proportioning system includes an ingredient feeding hopper, a metering module mounted on the ingredient feeding hopper, and an ingredient output control valve. The batching system includes a batching box and a batching output control valve mounted on the batching box. The batching output control valve is connected to a batching pipe.

[0006] The mixing system includes a mixing tank, a mixing paddle disposed inside the mixing tank, and a first driving component. The first driving component is connected to the mixing paddle. The mixing paddle rotates around the circumference of the mixing tank via a driver. The bottom of the mixing tank is also provided with a raw material conveying mechanism.

[0007] The mixing system includes a mixing tank, a mixer disposed in the mixing tank, and a second driving component. The mixer is equipped with a stirring paddle, and the second driving component is connected to the stirring paddle. The mixing tank is also equipped with a top cover, and the top cover is equipped with a water injection mechanism. The top cover is connected to a raw material conveying mechanism, and the raw material conveying mechanism includes a suction machine and a raw material conveying pipe.

[0008] As a further description of the above technical solution, the raw material feeding hopper and the mixing tank are integrally formed, wherein the metering module and the raw material output control valve are both connected to the intelligent control module, and the outside of the mixing tank is also provided with a feeding port for connecting the feeding pipe.

[0009] As a further description of the above technical solution, the batching box is provided with multiple installation chambers for placing different ingredients, and each installation chamber is provided with a batching conveyor, which is connected to a batching output control valve.

[0010] As a further description of the above technical solution, the first driving component includes a driving motor and a transmission gear component. The driving motor is equipped with a servo motor. The transmission gear component includes a set of transmission gears. The transmission gears are symmetrically arranged at both ends of the mixing paddle. The mixing paddle rotates circumferentially in a coaxial manner within the mixing tank through the transmission gears. The bottom of the mixing tank is also provided with a discharge port.

[0011] As a further description of the above technical solution, the bottom of the mixing tank is also provided with a discharge port, which is connected to the suction machine through a conduit. The raw material conveying pipe is connected to the suction machine, and the end of the raw material conveying pipe away from the suction machine passes through the top cover.

[0012] As a further description of the above technical solution, the second driving component includes a rotating motor and a stirring shaft connected to the rotating motor. The stirring shaft is connected to a stirring paddle, and the stirring paddle rotates clockwise or counterclockwise along the mixing tank.

[0013] As a further description of the above technical solution, the water injection mechanism includes a water injection box and a water injection pipe. The water injection box is located on one side of the control box. A water pump is installed inside the water injection box. The water pump is connected to the water injection pipe, and the water injection pipe is connected to the mixing tank.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The bread ingredient precise proportioning device of this utility model has at least one of the following beneficial effects during use:

[0016] The bread-making process involves using a metering module and a raw material output control valve to deliver flour to the mixing system. A proportioning system then adds the required ingredients in specified ratios. The raw materials and ingredients are uniformly mixed within the mixing system. The resulting mixture is then conveyed to the stirring system via a suction device, followed by further mixing via a water injection system. The dough, once stirred, can be removed by opening the top cover, facilitating the next stage of bread production. This system boasts high precision in raw material and ingredient proportions, eliminating errors caused by manual metering that could lead to production quality issues. It also features a high degree of automation, enabling mixing and shaping after proportioning, further enhancing production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a bread ingredient precise proportioning device according to the present invention;

[0018] Figure 2 This is a side view of a bread ingredient precise proportioning device according to the present invention;

[0019] Figure 3 This is a perspective structural diagram of a bread ingredient precise proportioning device according to the present invention.

[0020] Numbering on the map:

[0021] 1. Base; 101. Control box; 2. Mixing system; 201. Mixing tank; 202. Drive motor; 203. Transmission gears; 204. Mixing paddle; 205. Discharge port; 3. Batching and proportioning system; 301. Batching box; 302. Batching output control valve; 303. Batching feeding pipe; 4. Raw material proportioning system; 401. Raw material feeding hopper; 402. Metering module; 403. Raw material output control valve; 5. Stirring system; 501. Stirring tank; 502. Top cover; 503. Mixer; 504. Stirring paddle; 6. Raw material conveying mechanism; 601. Suction machine; 602. Raw material conveying pipe; 7. Water injection mechanism; 701. Water injection box; 702. Water injection pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-3 As shown, this utility model provides a precise bread ingredient proportioning device, including a base 1. The base 1 is equipped with a control box 101, a mixing system 2, a stirring system 5, an ingredient proportioning system 4, and an ingredient proportioning system 3. The control box 101 has a built-in intelligent control module. The ingredient proportioning system 4 includes an ingredient feeding hopper 401, a metering module 402 on the ingredient feeding hopper 401, and an ingredient output control valve 403. The ingredient proportioning system 3 includes an ingredient box 301 and an ingredient output control valve 302 on the ingredient box 301. The ingredient output control valve 302 is connected to an ingredient feeding pipe 303.

[0024] In this embodiment, the bread raw material is flour. The amount of raw material is input through the operation panel of the control box 101. The raw material proportioning system 4 is controlled to quantitatively add the raw material according to the preset program of the intelligent control module. The raw material proportioning system consists of a raw material feeding hopper 401, a metering module 402 installed on the raw material feeding hopper 401, and a raw material output control valve 403. Flour is pre-added to the raw material feeding hopper 401. The flour is transported to the mixing system 2 through the metering module 402 and the raw material output control valve 403. The required ingredients are added in a specified ratio through the ingredient proportioning system 3. The raw materials and ingredients are uniformly mixed in the mixing system 2. The mixed material is transported to the stirring system 5 through the suction machine 601, and then stirred again by the water injection system. The dough after stirring can be removed by opening the top cover 502, which facilitates the next process of bread production. The proportioning accuracy of raw materials and ingredients is high, which solves the production quality problems caused by errors in manual measurement. It has a high degree of automation and can mix and shape after the proportioning is completed, further improving production efficiency.

[0025] The mixing system 2 includes a mixing tank 201, a mixing paddle 204 disposed in the mixing tank 201, and a first driving component. The first driving component is connected to the mixing paddle 204. The mixing paddle rotates around the mixing tank 201 via a driver. The bottom of the mixing tank 201 is also provided with a raw material conveying mechanism 6.

[0026] The mixing system 5 includes a mixing tank 501, a mixer 503 disposed in the mixing tank 501, and a second driving component. The mixer 503 is provided with a mixing paddle 504, and the second driving component is connected to the mixing paddle 504. The mixing tank 501 is also provided with a top cover 502. The top cover 502 is provided with a water injection mechanism 7. The top cover 502 is connected to a raw material conveying mechanism 6. The raw material conveying mechanism 6 includes a suction machine 601 and a raw material conveying pipe 602.

[0027] In this embodiment, the intelligent control module in the control box 101 is responsible for automatically measuring various raw materials according to preset proportions. This process is typically completed by a computer control system to ensure the accurate addition of each raw material. By precisely controlling the proportions and processing of raw materials, the consistent quality of each batch of bread is ensured. Automated production can significantly improve production efficiency. Compared to traditional manual methods, automated equipment can produce more bread in a shorter time, meeting the needs of large-scale production.

[0028] Furthermore, the raw material feeding hopper 401 is integrally formed with the mixing tank 201, wherein the metering module 402 and the raw material output control valve 403 are both connected to the intelligent control module, and the outside of the mixing tank 201 is also provided with a feeding port for connecting the feeding pipe 303.

[0029] Furthermore, the ingredient box 301 is equipped with multiple mounting chambers for placing different ingredients, and each mounting chamber is equipped with an ingredient conveyor connected to the ingredient output control valve 302. Different ingredient boxes can be installed within the mounting chambers, and the ingredients can be transported via the ingredient conveyor. This structure allows for the replacement of different ingredients according to bread production adjustments, thus expanding its applicability.

[0030] Furthermore, the first driving component includes a drive motor 202 and a transmission gear component 203. The drive motor 202 is equipped with a servo motor, and the transmission gear component 203 includes a set of transmission gears symmetrically arranged at both ends of the mixing paddle 204. The mixing paddle 204 rotates circumferentially coaxially within the mixing tank 201 via the transmission gears. The bottom of the mixing tank 201 is also provided with a discharge port 205. The drive motor 202 drives the gears via the servo motor. After the gears mesh with the transmission gears, they drive the mixing paddle 204 to rotate. The mixing paddle 204 is coaxially arranged with the mixing tank 201 and rotates around the axis of the mixing tank 201, thereby ensuring thorough mixing of the materials inside the tank.

[0031] Furthermore, the bottom of the mixing tank 201 is also provided with a discharge port 205, which is connected to the suction machine 601 through a conduit. The raw material conveying pipe 602 is connected to the suction machine 601, and the end of the raw material conveying pipe 602 away from the suction machine 601 passes through the top cover 502.

[0032] Furthermore, the second driving component includes a rotary motor and a stirring shaft connected to the rotary motor. The stirring shaft is connected to a stirring paddle 504, which rotates clockwise or counterclockwise along the mixing tank 501.

[0033] Furthermore, the water injection mechanism 7 includes a water injection housing 701 and a water injection pipe 702. The water injection housing 701 is located on one side of the control housing 101. A water pump is installed inside the water injection housing 701. The water pump is connected to the water injection pipe 702, and the water injection pipe 702 is connected to the mixing tank 501.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A device for precisely proportioning bread ingredients, characterized in that: The system includes a base, on which a control box, a mixing system, a stirring system, a raw material proportioning system, and a batching and proportioning system are mounted. The control box has a built-in intelligent control module. The raw material proportioning system includes a raw material feeding hopper, a metering module mounted on the raw material feeding hopper, and a raw material output control valve. The batching and proportioning system includes a batching box and a batching output control valve mounted on the batching box. The batching output control valve is connected to a batching feeding pipe. The mixing system includes a mixing tank, a mixing paddle disposed inside the mixing tank, and a first driving component. The first driving component is connected to the mixing paddle, and the mixing paddle rotates around the circumference of the mixing tank via a driver. The bottom of the mixing tank is also provided with a raw material conveying mechanism. The mixing system includes a mixing tank, a mixer disposed in the mixing tank, and a second driving component. The mixer is equipped with a stirring paddle, and the second driving component is connected to the stirring paddle. The mixing tank is also equipped with a top cover, and the top cover is equipped with a water injection mechanism. The top cover is connected to a raw material conveying mechanism, and the raw material conveying mechanism includes a suction machine and a raw material conveying pipe.

2. The bread ingredient precise proportioning device according to claim 1, characterized in that: The raw material feeding hopper and the mixing tank are integrally formed. The metering module and the raw material output control valve are both connected to the intelligent control module. The outside of the mixing tank is also provided with a feeding port for connecting the feeding pipe.

3. The bread ingredient precise proportioning device according to claim 1, characterized in that: The batching box is equipped with multiple installation chambers for placing different ingredients. Each installation chamber is equipped with a batching conveyor, which is connected to a batching output control valve.

4. The bread ingredient precise proportioning device according to claim 1, characterized in that: The first driving component includes a driving motor and a transmission gear component. The driving motor is equipped with a servo motor. The transmission gear component includes a set of transmission gears. The transmission gears are symmetrically arranged at both ends of the mixing paddle. The mixing paddle rotates circumferentially in a coaxial manner within the mixing tank through the transmission gears. The bottom of the mixing tank is also provided with a discharge port.

5. The bread ingredient precise proportioning device according to claim 1, characterized in that: The bottom of the mixing tank is also provided with a discharge port, which is connected to the suction machine through a conduit. The raw material conveying pipe is connected to the suction machine, and the end of the raw material conveying pipe away from the suction machine passes through the top cover.

6. The bread ingredient precise proportioning device according to claim 1, characterized in that: The second driving component includes a rotary motor and a stirring shaft connected to the rotary motor. The stirring shaft is connected to a stirring paddle, which rotates clockwise or counterclockwise along the mixing tank.

7. The bread ingredient precise proportioning device according to claim 1, characterized in that: The water injection mechanism includes a water injection box and a water injection pipe. The water injection box is located on one side of the control box. A water pump is installed inside the water injection box. The water pump is connected to the water injection pipe, and the water injection pipe is connected to the mixing tank.

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