Paste resin latex efficient atomization device based on high-speed rotating turntable
By introducing a pressurizing component into the atomizing device, the raw material impacts the high-speed rotating atomizing wheel at a faster speed, and centrifugal force is used to achieve the formation of finer droplets, which solves the problem of poor atomization effect in existing devices and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422660708.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Existing atomizing devices lack pressurization of the raw materials, causing them to impact the high-speed rotating disc at a slower speed, thus affecting the atomization effect.
The raw material is pressurized by a pressurizing component, causing it to impact the high-speed rotating atomizing wheel at a faster speed, and combined with centrifugal force to achieve the formation of finer droplets.
The atomization effect is significantly improved, and the production efficiency and product quality of paste resin latex are improved.
Smart Images

Figure CN223475281U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical machinery technology, and in particular to a high-efficiency atomization device for paste resin latex based on a high-speed rotating turntable. Background Technology
[0002] In the production and processing of paste resin latex, atomization is a crucial process. Traditional atomization devices often use simple nozzles or centrifugal atomizers to atomize paste resin latex, but these methods have many shortcomings. To solve these problems, people began to explore new atomization technologies and devices, and atomization devices based on high-speed rotating discs emerged. These devices use high-speed rotating discs to throw out the raw materials and form fine droplets, thereby achieving atomization.
[0003] However, existing atomization devices still have room for improvement. For example, pressurizing the raw material can cause it to impact the high-speed rotating disc at a faster speed, thus significantly improving the atomization effect. Pressurization not only increases the kinetic energy of the raw material but also allows it to make more thorough contact with the disc upon impact, breaking it into finer droplets. Therefore, a simple, efficient, and stable atomization device is needed to improve the production efficiency and product quality of paste resin latex. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies that lack the ability to pressurize raw materials to impact the high-speed rotating disc at a faster speed, thereby significantly improving the atomization effect. The invention proposes a high-efficiency atomization device for paste resin latex based on a high-speed rotating disc.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A high-efficiency atomizing device for paste resin latex based on a high-speed rotating turntable includes an atomizer body, wherein a main shaft is rotatably arranged inside the atomizer body.
[0007] An atomizing wheel is used to atomize the raw material. The atomizing wheel is located below the atomizer body and is fixedly mounted at the bottom end of the main shaft.
[0008] A pressurizing assembly is used to pressurize the raw material added inside the atomizing wheel. The pressurizing assembly is located below the atomizer body. The pressurizing assembly includes a pressurizing cylinder and a lower pressure plate. The pressurizing cylinder is fixedly located at the bottom end of the atomizer body. The lower pressure plate is slidably located inside the pressurizing cylinder. The main shaft passes through the pressurizing cylinder and the lower pressure plate.
[0009] In one possible design, a feed tube is provided on one side of the atomizer body, the bottom end of which passes through the atomizer body, the pressure cylinder and the lower pressure plate, and the bottom end of the feed tube is located below the lower pressure plate.
[0010] In one possible design, a distributor is fixedly installed inside the pressurizing cylinder, and the distributor is located below the bottom end of the feeding tube. The distributor cooperates with the atomizing wheel.
[0011] In one possible design, the pressurizing assembly further includes a rotating shaft, an mounting plate fixedly installed on the top inner wall of the pressurizing cylinder, the mounting plate being rotatably sleeved on the outer wall of the rotating shaft, a second bevel gear fixedly sleeved on the outer wall of the rotating shaft, a first bevel gear fixedly sleeved on the outer wall of the main shaft, and the first bevel gear meshing with the second bevel gear, a circular plate fixedly installed at one end of the rotating shaft, an eccentric rod fixedly installed on one side of the circular plate, a connecting rod fixedly installed on the top of the lower pressure plate, an outer frame fixedly installed on the top of the connecting rod, and the outer frame sleeved on the outer wall of the eccentric rod.
[0012] In one possible design, a protective cover is fixedly installed at the bottom of the atomizer body, and the pressure cylinder is located inside the protective cover.
[0013] In one possible design, the outer wall of the pressure cylinder is fixedly connected to an exhaust pipe, and one end of the exhaust pipe extends to the outside of the protective cover, with the exhaust pipe located above the lower pressure plate.
[0014] In one possible design, a one-way valve is provided on the feeding pipe.
[0015] In this application, during actual use, the main shaft is rotated by installing a motor or other driving components on the top of the atomizer body. The main shaft drives the atomizing wheel to rotate, and the raw material is added to the inside of the pressure cylinder through the feeding tube. When the main shaft rotates, it will drive the first bevel gear to rotate, which in turn drives the second bevel gear to rotate. The second bevel gear drives the rotating shaft to rotate, which in turn drives the circular plate to rotate. The circular plate drives the eccentric rod to rotate. Since the lower pressure plate is slidably set up inside the pressure cylinder, the connecting rod and outer frame at the top of the lower pressure plate can also only slide. When the eccentric rod rotates, it will drive the outer frame to move up and down reciprocally. The outer frame drives the lower pressure plate to make the same movement through the connecting rod. When the lower pressure plate moves downward, it will squeeze the raw material below, causing it to impact the inside of the atomizing wheel through the distributor at a faster speed. Thus, under the centrifugal force of the atomizing wheel, it is easier to atomize into tiny droplets.
[0016] In this invention, the high-efficiency atomizing device for paste resin latex based on a high-speed rotating turntable can, through the atomizing wheel, ensure that the raw material added to the pressure cylinder is evenly distributed into the atomizing wheel by the distributor, and then stretched into a thin film by centrifugal force, and finally torn into tiny droplets, thus completing the atomization process.
[0017] In this invention, the high-efficiency atomizing device for paste resin latex based on a high-speed rotating turntable can apply pressure to the raw material through a pressurizing component, causing it to contact the atomizing wheel through the distributor. This allows the raw material to impact the atomizing wheel at a higher speed, making it easier to atomize into tiny droplets under the centrifugal force of the atomizing wheel, thereby improving the atomization effect.
[0018] In this invention, during use, the raw material is added to the inside of the pressure cylinder through the feeding tube. The drive component installed on the top of the atomizer body drives the main shaft to rotate, thereby rotating the atomizing wheel. This achieves the atomization effect through centrifugal force. Furthermore, the pressure component can apply pressure to the raw material, causing it to impact the atomizing wheel at a higher speed, thus making it easier to atomize and improving the final effect. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the main structure of the high-efficiency atomization device for paste resin latex based on a high-speed rotating turntable proposed in this utility model.
[0020] Figure 2 This is a cross-sectional structural diagram of the high-efficiency atomizing device for paste resin latex based on a high-speed rotating turntable proposed in this utility model.
[0021] Figure 3 This utility model Figure 2 Enlarged view of the structure of section A;
[0022] Figure 4 This is a three-dimensional structural diagram of the pressurization component of the high-efficiency atomization device for paste resin latex based on a high-speed rotating turntable proposed in this utility model.
[0023] In the diagram: 1. Atomizer body; 2. Feed tube; 3. Main shaft; 4. Protective cover; 5. Atomizing wheel; 6. Pressure cylinder; 7. Exhaust pipe; 8. Lower pressure plate; 9. Distributor; 10. Bevel gear No. 1; 11. Bevel gear No. 2; 12. Shaft; 13. Connecting rod; 14. Eccentric rod; 15. Circular plate; 16. Mounting plate; 17. Outer frame. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example
[0025] Reference Figure 1 This is a high-efficiency atomization device for paste resin latex based on a high-speed rotating disc, used in the field of chemical machinery. It includes: an atomizer body 1, with a main shaft 3 rotatably mounted inside the atomizer body 1, which drives an atomizing wheel 5 to rotate. The atomizing wheel 5 is located below the atomizer body 1 and is fixedly mounted at the bottom end of the main shaft 3, used for atomizing the raw material. A pressurizing component is located below the atomizer body 1, used to pressurize the raw material added to the atomizing wheel 5 to ensure effective atomization.
[0026] Reference Figure 2-3 The pressurizing assembly includes a pressurizing cylinder 6 and a lower pressure plate 8. The pressurizing cylinder 6 is fixedly installed at the bottom end of the atomizer body 1, and the lower pressure plate 8 is slidably installed inside the pressurizing cylinder 6. The main shaft 3 passes through the pressurizing cylinder 6 and the lower pressure plate 8. When the main shaft 3 rotates, it not only drives the atomizing wheel 5 to rotate, but also pressurizes the raw material through the pressurizing assembly. After the raw material is pressurized by the pressurizing assembly, its flow velocity will increase significantly, increasing its kinetic energy. This makes it easier for the raw material to be broken into smaller particles when it impacts the high-speed rotating atomizing wheel 5.
[0027] A feeding tube 2 is provided on one side of the atomizer body 1. The bottom end of the feeding tube 2 passes through the atomizer body 1, the pressure cylinder 6, and the lower pressure plate 8, and the bottom end of the feeding tube 2 is located below the lower pressure plate 8. This arrangement ensures that the raw material is directly added above the atomizing wheel 5 and enters the atomizing wheel 5 for atomization under the push of the lower pressure plate 8.
[0028] A distributor 9 is fixedly installed inside the pressure cylinder 6, and the distributor 9 is located below the bottom end of the feeding pipe 2. The distributor 9 works in conjunction with the atomizing wheel 5 to distribute the raw material evenly on the atomizing wheel 5 in order to improve the atomization effect. Example
[0029] refer to Figure 4An improvement upon Embodiment 1: The pressurizing assembly further includes a rotating shaft 12, a second bevel gear 11, a first bevel gear 10, a circular plate 15, an eccentric rod 14, a connecting rod 13, and an outer frame 17. A mounting plate 16 is fixedly installed on the inner top wall of the pressurizing cylinder 6, and the mounting plate 16 is rotatably sleeved on the outer wall of the rotating shaft 12. The second bevel gear 11 is fixedly sleeved on the outer wall of the rotating shaft 12, and the first bevel gear 10 is fixedly sleeved on the outer wall of the main shaft 3, with the first bevel gear 10 meshing with the second bevel gear 11. When the main shaft 3 rotates, the rotating shaft 12 is driven to rotate through the transmission action of the first bevel gear 10 and the second bevel gear 11. A circular plate 15 is fixedly installed at one end of the rotating shaft 12, and an eccentric rod 14 is fixedly installed on one side of the circular plate 15. A connecting rod 13 is fixedly installed on the top of the lower pressure plate 8, and an outer frame 17 is fixedly installed on the top of the connecting rod 13, with the outer frame 17 sleeved on the outer wall of the eccentric rod 14. As the rotating shaft 12 rotates, the eccentric rod 14 drives the outer frame 17 and the connecting rod 13 to move up and down, thereby causing the lower pressure plate 8 to slide inside the pressure cylinder 6 to pressurize the raw material.
[0030] Specifically, the main shaft 3 is rotated by installing a motor or other driving components on the top of the atomizer body 1. The main shaft 3 drives the atomizing wheel 5 to rotate. The raw material is added to the inside of the pressure cylinder 6 through the feeding pipe 2. When the main shaft 3 rotates, it will drive the first bevel gear 10 to rotate. The first bevel gear 10 drives the second bevel gear 11 to rotate. The second bevel gear 11 drives the rotating shaft 12 to rotate. The rotating shaft 12 drives the circular plate 15 to rotate. The circular plate 15 drives the eccentric rod 14 to rotate. Since the lower pressure plate 8 is slidably set up inside the pressure cylinder 6, the connecting rod 13 and the outer frame 17 at the top of the lower pressure plate 8 can also only slide. When the eccentric rod 14 rotates, it will drive the outer frame 17 to move up and down. The outer frame 17 drives the lower pressure plate 8 to do the same movement through the connecting rod 13. When the lower pressure plate 8 moves downward, it will squeeze the raw material below, so that it will impact the inside of the atomizing wheel 5 through the distributor 9 at a faster speed. Thus, under the centrifugal force of the atomizing wheel 5, it is easier to be atomized into tiny droplets.
[0031] Reference Figure 2 A protective cover 4 is fixedly installed at the bottom of the atomizer body 1, and the pressurizing cylinder 6 is located inside the protective cover 4 to protect the pressurizing components from external interference. An exhaust pipe 7 is fixedly connected to the outer wall of the pressurizing cylinder 6, and one end of the exhaust pipe 7 extends to the outside of the protective cover 4. The exhaust pipe 7 is located above the lower pressure plate 8.
[0032] A one-way valve is installed on the feed pipe 2 to prevent the raw material from flowing back during the pressurization process.
[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A high-efficiency atomization device for paste resin latex based on a high-speed rotating disc, characterized in that, include: Atomizer body (1), the atomizer body (1) is provided with a main shaft (3) for rotation inside; Atomizing wheel (5) is used to atomize the raw material. The atomizing wheel (5) is located below the atomizer body (1) and is fixedly installed at the bottom end of the main shaft (3). A pressurizing assembly is used to pressurize the raw material added to the atomizing wheel (5). The pressurizing assembly is located below the atomizer body (1). The pressurizing assembly includes a pressurizing cylinder (6) and a lower pressure plate (8). The pressurizing cylinder (6) is fixedly located at the bottom end of the atomizer body (1). The lower pressure plate (8) is slidably located inside the pressurizing cylinder (6). The main shaft (3) passes through the pressurizing cylinder (6) and the lower pressure plate (8).
2. The high-efficiency atomizing device for paste resin latex based on a high-speed rotating disk according to claim 1, characterized in that, A feeding tube (2) is provided on one side of the atomizer body (1). The bottom end of the feeding tube (2) passes through the atomizer body (1), the pressure cylinder (6) and the lower pressure plate (8). The bottom end of the feeding tube (2) is located below the lower pressure plate (8).
3. The high-efficiency atomizing device for paste resin latex based on a high-speed rotating disk according to claim 2, characterized in that, The pressure cylinder (6) is fixedly equipped with a distributor (9), and the distributor (9) is located below the bottom end of the feeding pipe (2). The distributor (9) cooperates with the atomizing wheel (5).
4. The high-efficiency atomizing device for paste resin latex based on a high-speed rotating disk according to claim 3, characterized in that, The pressurizing assembly also includes a rotating shaft (12). An installation plate (16) is fixedly installed on the top inner wall of the pressurizing cylinder (6). The installation plate (16) is rotatably sleeved on the outer wall of the rotating shaft (12). A second bevel gear (11) is fixedly sleeved on the outer wall of the rotating shaft (12). A first bevel gear (10) is fixedly sleeved on the outer wall of the main shaft (3). The first bevel gear (10) meshes with the second bevel gear (11). A circular plate (15) is fixedly installed at one end of the rotating shaft (12). An eccentric rod (14) is fixedly installed on one side of the circular plate (15). A connecting rod (13) is fixedly installed on the top of the lower pressure plate (8). An outer frame (17) is fixedly installed on the top of the connecting rod (13). The outer frame (17) is sleeved on the outer wall of the eccentric rod (14).
5. The high-efficiency atomizing device for paste resin latex based on a high-speed rotating disk according to claim 4, characterized in that, The bottom of the atomizer body (1) is fixedly provided with a protective cover (4), and the pressure cylinder (6) is located inside the protective cover (4).
6. The high-efficiency atomizing device for paste resin latex based on a high-speed rotating disk according to claim 5, characterized in that, The outer wall of the pressurizing cylinder (6) is fixedly connected to an exhaust pipe (7), and one end of the exhaust pipe (7) extends through to the outside of the protective cover (4). The exhaust pipe (7) is located above the lower pressure plate (8).
7. The high-efficiency atomizing device for paste resin latex based on a high-speed rotating disk according to claim 2, characterized in that, A one-way valve is installed on the feeding pipe (2).