Device for automatically and quantitatively bottling canned bottles on conveying line

Abstract

The utility model discloses a device for automatically and quantitatively bottling canned bottles on a conveying line, which comprises a rack, a mounting frame is arranged at the upper end of the rack, a transverse shaft is arranged in the middle of the mounting frame, and a quantitative component fixedly connected with the transverse shaft is arranged on the transverse shaft; the lower end of the vertical shaft is rotationally connected with the bottom of the rack, the upper end of the vertical shaft is connected with the transverse shaft through a transmission assembly, and the transmission assembly is used for enabling the vertical shaft and the transverse shaft to synchronously drive; canned bottles conveyed on the conveying line are clamped into the corresponding positioning arc grooves, the rotary table is driven to rotate, then the vertical shaft is driven to rotate, the quantitative assembly on the transverse shaft is driven to rotate through the transmission assembly, and the quantitative pressing balls are just pressed into bottle openings of the canned bottles clamped into the positioning arc grooves. According to the device, extra power is not needed, continuous automatic quantitative bottling is achieved along with continuous conveying of the conveying line, pauses do not exist, and the working efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the technical field of automatic quantitative filling devices for canned food bottles, specifically a device for automatic quantitative filling of canned food bottles on a conveyor line. Background Technology

[0002] As people's living standards improve, in addition to demanding various fresh fruits and vegetables, there is also a need for some ready-to-eat products. Canned fruit, such as canned oranges, is a common ready-to-eat product and has a huge market demand.

[0003] When filling canned food jars, it is common for the amount of food in the jars to be excessive or insufficient, making it impossible to guarantee the correct quantity. When the quantity of canned food is difficult to control, it will cause a series of problems: poor product quality stability, difficulty in cost accounting, and a large discrepancy between the amount in the jar and the net content stated on the label. Existing technologies include manual sealing by some small and medium-sized enterprises, which is time-consuming and labor-intensive and difficult to guarantee the correct quantity. Others use quantitative injection devices for quantitative injection, but these are not only expensive, but also cause the jars to stop on the production line for a long time during the quantitative injection process, resulting in a slow production cycle and low production efficiency; ultimately, it is impossible to meet customer needs.

[0004] To address the aforementioned issues, a device for automatic quantitative bottling of canned food jars on a conveyor line is proposed. Summary of the Invention

[0005] The purpose of this invention is to solve the above-mentioned problems and provide a device for automatic quantitative bottling of canned food bottles on a conveyor line.

[0006] The specific solution of this utility model is: a device for automatic quantitative bottling of canned food bottles on a conveyor line, comprising: a frame, the frame being horizontally arranged on one side of the conveyor line, a mounting frame being provided at the upper end of the frame, the mounting frame being a hollow square frame structure, a horizontal shaft being provided in the middle of the mounting frame and rotatably connected thereto, and the horizontal shaft being perpendicular to the corresponding conveyor line; a quantitative component, a quantitative component being provided on the horizontal shaft and fixedly connected thereto; a vertical shaft being provided below the horizontal shaft, the lower end of the vertical shaft being rotatably connected to the bottom of the frame, the upper end of the vertical shaft being connected to the horizontal shaft through a transmission component, the transmission component being used to make the vertical shaft and the horizontal shaft drive synchronously; a positioning component being provided on the vertical shaft, used to position each canned food bottle passing through the positioning component, so that it matches the quantitative component;

[0007] The quantitative component includes:

[0008] A rotating disk is sleeved on a horizontal shaft and slidably connected thereto. The rotating disk is provided with a rotating boss integrally formed thereto. A set screw is provided in the radial direction of the rotating boss. The set screw is used to fix the rotating disk to the horizontal shaft.

[0009] A number of quantitative pressure balls are symmetrically connected on the radial circumference of the rotating disk via connecting rods.

[0010] Furthermore, the positioning component includes:

[0011] A rotating platform, which is adjustablely fixed on a vertical axis;

[0012] The indexing plate is integrally formed with the rotary table. The circumference of the indexing plate is evenly distributed with a number of positioning arc grooves that correspond one-to-one with the quantitative pressure balls. The arc diameter of the positioning arc grooves matches the diameter of the canned jar.

[0013] Furthermore, the transmission assembly includes two bevel gears, one of which is fixedly mounted on the upper end of the vertical shaft and the other bevel gear is fixedly mounted on the horizontal shaft, and the two bevel gears are meshed together.

[0014] Furthermore, the metering ball is threadedly connected to the connecting rod, and the height of the metering ball on the connecting rod is finely adjustable. The connecting rod is provided with a connecting nut that is threadedly connected to it, and the connecting nut is used to fix the relative position of the metering ball on the connecting rod.

[0015] Furthermore, the metering ball is made of nylon, and the diameter of the metering ball is 1.2 to 1.5 times the diameter of the can's mouth.

[0016] Furthermore, both ends of the horizontal shaft are rotatably connected to the mounting frame via bearings with mounting seats.

[0017] Furthermore, the rack includes:

[0018] The base has a horizontal waist hole perpendicular to the conveyor line, which is used to connect to external equipment.

[0019] The base has upright plates fixed on both sides, and the upright plates have vertical waist holes.

[0020] A lifting plate is located at both ends of the bottom of the mounting frame. The lifting plate has connecting holes and is inserted into the outside of the upright plate.

[0021] The positioning stud passes through the connecting hole and the vertical slot in sequence, and is connected and fixed by the positioning nut.

[0022] The working principle of this utility model is as follows: Full-filled canned jars are conveyed on the conveyor line. When a full-filled canned jar passes the indexing plate, the power of the conveyor line drives the jar body to gradually enter the corresponding positioning arc groove, and at the same time drives the indexing plate to rotate. The transmission component synchronously drives the rotating plate to rotate. When the jar body is completely inserted into the positioning arc groove, the quantitative pressure ball presses into the flat mouth of the jar, squeezing out the excess liquid in the full jar, thus achieving quantitative bottling. When the next jar moves over, it gradually enters the next positioning arc groove, and so on, continuously achieving quantitative bottling.

[0023] This invention has the following advantages: It has a simple structure, is easy to use, and has low manufacturing cost. The canned jars conveyed on the conveyor line are inserted into the corresponding positioning arc grooves, which drives the rotary table to rotate, and then drives the vertical shaft to rotate. Through the transmission component, the quantitative component on the horizontal shaft rotates, so that the quantitative pressure ball is pressed into the mouth of the canned jar that is inserted into the positioning arc groove of the positioning component, squeezing out the excess liquid in the full canned jar, thus realizing quantitative bottling. This device does not require additional power. With the continuous conveyor line, it realizes continuous automatic quantitative bottling without interruption, and continuous operation, which greatly improves work efficiency. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a three-dimensional structural diagram of the present invention in its working state;

[0026] Figure 3 This is a schematic diagram showing the connection between the horizontal and vertical axes and the transmission components.

[0027] Figure 4 for Figure 2 A magnified view of part B;

[0028] In the diagram: 1. Frame; 101. Base; 102. Vertical plate; 103. Vertical slot; 104. Positioning stud; 105. Positioning nut; 106. Lifting plate; 107. Horizontal slot; 2. Mounting frame; 3. Horizontal shaft; 4. Metering component; 401. Rotating disc; 402. Rotating boss; 403. Set screw; 404. Connecting rod; 405. Metering ball; 406. Connecting nut; 5. Vertical shaft; 6. Positioning component; 601. Rotary table; 602. Indexing plate; 603. Positioning groove; 7. Transmission component; 701. Bevel gear; 8. Bearing with seat; 9. Conveyor line; 10. Canned jar. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0031] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0032] Please refer to Figures 1-4 An automatic quantitative bottling device for canned food bottles on a conveyor line includes: a frame 1, which is horizontally positioned on one side of a conveyor line 9; a mounting frame 2 at the upper end of the frame 1, which is a hollow square frame structure; a horizontal shaft 3 rotatably connected to the middle of the mounting frame 2, which is perpendicular to the corresponding conveyor line 9; a quantitative component 4, which is fixedly connected to the horizontal shaft 3; a vertical shaft 5 below the horizontal shaft 3, whose lower end is rotatably connected to the bottom of the frame 1; and its upper end connected to the horizontal shaft 3 via a transmission component 7, which enables the vertical shaft 5 and the horizontal shaft 3 to drive synchronously; and a positioning component 6 on the vertical shaft 5 for positioning each canned food bottle 10 passing through the positioning component 6 to match the quantitative component 4.

[0033] The quantitative component 4 includes:

[0034] A rotating disk 401 is sleeved on the horizontal shaft 3 and slidably connected thereto. The rotating disk 401 is provided with a rotating boss 402 integrally formed thereto. A set screw 403 is provided in the radial direction of the rotating boss 402. The set screw 403 is used to fix the rotating disk 401 to the horizontal shaft 3.

[0035] A plurality of quantitative pressure balls 405 are symmetrically connected on the radial circumference of the rotating disk 401 via connecting rods 404.

[0036] In this embodiment, the positioning component 6 includes:

[0037] A rotating table 601 is adjustablely fixed on a vertical shaft 5.

[0038] Indexing plate 602 is integrally formed with rotary table 601. Several positioning arc grooves 603 corresponding one-to-one with quantitative pressure balls 405 are evenly distributed on the circumference of indexing plate 602. The arc diameter of the positioning arc grooves 603 matches the diameter of the canned bottle 10.

[0039] In this embodiment, the transmission assembly 7 includes two bevel gears 701, one bevel gear 701 is fixedly mounted on the upper end of the vertical shaft 5, and the other bevel gear 701 is fixedly mounted on the horizontal shaft 3, and the two bevel gears 701 are meshed together.

[0040] In this embodiment, the quantitative pressure ball 405 is threadedly connected to the connecting rod 404. The height of the quantitative pressure ball 405 on the connecting rod 404 is finely adjustable. The connecting rod 404 is provided with a connecting nut 406 threadedly connected to it. The connecting nut 406 is used to fix the relative position of the quantitative pressure ball 405 on the connecting rod 404.

[0041] In this embodiment, the metering bulb 405 is made of nylon, and the diameter of the metering bulb 405 is 1.2 to 1.5 times the diameter of the flat mouth of the canned jar 10.

[0042] In this embodiment, the two ends of the horizontal shaft 3 are rotatably connected to the mounting frame 2 via bearings 8.

[0043] In this embodiment, the rack 1 includes:

[0044] The base 101 has a horizontal waist hole 107 perpendicular to the conveyor line 9, which is used to connect to external equipment.

[0045] The base 101 has a vertical plate 102 fixed on both sides, and the vertical plate 102 has a vertical waist hole 103.

[0046] A lifting plate 106 is located at both ends of the bottom of the mounting frame 2. The lifting plate 106 has connecting holes and is inserted into the outside of the upright plate 102.

[0047] The positioning stud 104 passes through the connecting hole and the vertical waist hole 103 in sequence, and is connected and fixed by the positioning nut 105.

[0048] The working principle of this utility model is as follows: Full-filled canned jars 10 are conveyed on the conveyor line 9. When the full-filled canned jars 10 pass the indexing plate 602 on the conveyor line 9, the power of the conveyor line 9 drives the body of the canned jars 10 to gradually enter the corresponding positioning arc grooves 603, and at the same time drives the indexing plate 602 to rotate. The transmission component 7 synchronously drives the rotating plate 401 to rotate. When the body of the canned jars 10 is completely inserted into the positioning arc grooves 603, the quantitative pressure ball 405 presses into the flat mouth of the canned jars 10, squeezing out the excess liquid in the full-filled canned jars 10, thus achieving quantitative bottling. When the next canned jar 10 moves over, it gradually enters the next positioning arc groove 603, and so on, continuously cycling to achieve quantitative bottling.

[0049] This invention has the following advantages: It has a simple structure, is easy to use, and has low manufacturing cost. The canned jars 10 conveyed by the conveyor line 9 are inserted into the corresponding positioning arc grooves 603, which drives the rotating table 601 to rotate, and then drives the vertical shaft 5 to rotate. Through the transmission component 7, the quantitative component 4 on the horizontal shaft 3 is rotated, so that the quantitative pressure ball 405 is pressed into the mouth of the canned jar 10 inserted into the positioning arc groove 603 of the positioning component 6, squeezing out the excess liquid in the full canned jar 10, thus realizing quantitative bottling. This device does not require additional power. With the continuous conveying of the conveyor line 9, it realizes continuous automatic quantitative bottling without interruption, and continuous operation, which greatly improves work efficiency.

Claims

1. A device for automatic quantitative bottling of canned food jars on a conveyor line, characterized in that: include: A frame is horizontally positioned on one side of the conveyor line. The upper end of the frame has a mounting frame, which is a hollow square structure. A horizontal shaft, rotatably connected to the mounting frame, is located in the middle of the mounting frame and is perpendicular to the corresponding conveyor line. A metering component is fixedly connected to the horizontal shaft. Below the horizontal shaft is a vertical shaft, the lower end of which is rotatably connected to the bottom of the frame. The upper end of the vertical shaft is connected to the horizontal shaft via a transmission component, which enables synchronous transmission between the vertical and horizontal shafts. A positioning component is located on the vertical shaft to position each canning bottle passing through it, ensuring it matches the metering component. The quantitative component includes: A rotating disk is sleeved on a horizontal shaft and slidably connected thereto. The rotating disk is provided with a rotating boss integrally formed thereto. A set screw is provided in the radial direction of the rotating boss. The set screw is used to fix the rotating disk to the horizontal shaft. A number of quantitative pressure balls are symmetrically connected on the radial circumference of the rotating disk via connecting rods.

2. The device for automatic quantitative bottling of canned food jars on a conveyor line according to claim 1, characterized in that: The positioning component includes: A rotating platform, which is adjustablely fixed on a vertical axis; The indexing plate is integrally formed with the rotary table. The circumference of the indexing plate is evenly distributed with a number of positioning arc grooves that correspond one-to-one with the quantitative pressure balls. The arc diameter of the positioning arc grooves matches the diameter of the canned jar.

3. The device for automatic quantitative bottling of canned food jars on a conveyor line according to claim 1, characterized in that: The transmission assembly includes two bevel gears, one of which is fixedly mounted on the upper end of the vertical shaft and the other bevel gear is fixedly mounted on the horizontal shaft, and the two bevel gears are meshed together.

4. The device for automatic quantitative bottling of canned food jars on a conveyor line according to claim 1, characterized in that: The metering ball is threadedly connected to the connecting rod. The height of the metering ball on the connecting rod is adjustable. The connecting rod is provided with a connecting nut that is threadedly connected to it. The connecting nut is used to fix the relative position of the metering ball on the connecting rod.

5. The device for automatic quantitative bottling of canned food jars on a conveyor line according to claim 1, characterized in that: The metering ball is made of nylon, and the diameter of the metering ball is 1.2 to 1.5 times the diameter of the canned jar's mouth.

6. The device for automatic quantitative bottling of canned food jars on a conveyor line according to claim 1, characterized in that: The two ends of the horizontal shaft are rotatably connected to the mounting frame via bearings with mounting seats.

7. The device for automatic quantitative bottling of canned food jars on a conveyor line according to claim 1, characterized in that: The rack includes: The base has a horizontal waist hole perpendicular to the conveyor line, which is used to connect to external equipment. The base has upright plates fixed on both sides, and the upright plates have vertical waist holes. A lifting plate is located at both ends of the bottom of the mounting frame. The lifting plate has connecting holes and is inserted into the outside of the upright plate. The positioning stud passes through the connecting hole and the vertical slot in sequence, and is connected and fixed by the positioning nut.

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