Tool capable of achieving electromagnetic heating curing of vehicle door glass aluminum alloy bracket

Abstract

The utility model discloses a tool capable of achieving electromagnetic heating curing of an automobile door glass aluminum alloy bracket, and relates to the field of automobile door glass. The tool comprises a chassis, a supporting frame is arranged on the upper portion of the chassis, a workbench is arranged on the upper portion of the supporting frame, and a positioning assembly is arranged on the upper portion of the workbench and used for positioning glass to be machined. A concave edge clamping assembly and a corner clamping assembly are further arranged on the upper portion of the workbench and used for clamping glass to be machined, a height positioning assembly is further arranged on the upper portion of the workbench and used for positioning the height of the glass to be machined and clamping the glass in the height direction, and an electromagnetic heating module is further arranged on the upper portion of the workbench. The electromagnetic heating module comprises a heating coil and an infrared probe. According to the utility model, the aluminum alloy bracket is positioned, and the bracket groove with the profiling is perfectly attached to the bracket and is firmly fixed with the glass, so that the subsequent injection of double-component glue is facilitated, and the product scrapping caused by displacement is prevented.

Description

Technical Field

[0001] This utility model relates to the field of automotive door glass, specifically a tooling for electromagnetic heating and curing of aluminum alloy brackets for automotive door glass. Background Technology

[0002] As an essential product for automobiles, car doors have evolved from the initial tempered glass doors to the current laminated doors through technological improvements. Currently, frameless laminated doors offer superior sound and heat insulation compared to traditional tempered glass doors, making them increasingly popular among young people. However, the rapid curing of the two-component adhesive within the aluminum alloy frame of frameless doors has become a bottleneck restricting production.

[0003] Therefore, it is necessary to develop a tooling that can achieve electromagnetic heating and curing of aluminum alloy brackets for car door glass. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by designing a tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass, thereby solving the problems of glass positioning, bracket fixing, and curing of two-component adhesive during the electromagnetic heating process of car door glass.

[0005] To achieve the above objectives, this utility model provides a tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass. The tooling employs the following technical solution: a chassis, a support frame on the upper part of the chassis, a worktable on the upper part of the support frame, a positioning component on the upper part of the worktable for positioning the glass to be processed, a concave edge clamping component and a corner clamping component on the upper part of the worktable for clamping the glass to be processed, a height positioning component on the upper part of the worktable for positioning the height of the glass to be processed and clamping it in the height direction, and an electromagnetic heating module on the upper part of the worktable, the electromagnetic heating module including a heating coil and an infrared probe.

[0006] Furthermore, the positioning component includes a positioning seat disposed on the upper part of the worktable, a first support rod disposed on the upper part of the positioning seat, a positioning nylon rod disposed on the upper part of the first support rod, and the positioning nylon rod abutting against the glass.

[0007] Furthermore, the concave edge clamping assembly includes a concave edge clamping seat disposed on the upper part of the worktable, a concave edge clamping cylinder disposed on one side of the concave edge clamping seat, and a concave edge clamping nylon rod disposed on the movable end of the concave edge clamping cylinder for clamping the glass to be processed.

[0008] Furthermore, the corner clamping assembly includes a corner clamping seat disposed on the upper part of the worktable. A corner clamping cylinder is disposed on one side of the corner clamping seat. The corner clamping cylinder is disposed with a piston rod. A fixing plate is disposed on the other side of the piston rod. An end shaft is disposed on the other side of the fixing plate. A movable plate is disposed on the upper part of the end shaft. A through hole is provided in the movable plate through which the lower part of the cap passes to fix the movable plate in the height direction, so that the movable plate can rotate around the end shaft. Two corner clamping nylon rods are disposed on the upper part of the movable plate, and the two corner clamping nylon rods clamp the corners of the glass.

[0009] Furthermore, the height positioning component includes a height-increasing seat disposed on the upper part of the worktable, a height cylinder disposed on the upper part of the height-increasing seat, a pressing part disposed on the top of the height cylinder, a pressing head disposed on the bottom of the pressing part, the pressing head pressing against the upper surface of the glass, and a second support rod disposed on the upper part of the worktable at the position corresponding to the pressing head, the second support rod being provided with a top head disposed on the upper part, the top head pressing against the lower surface of the glass.

[0010] Furthermore, a position adjustment component is also provided on the upper part of the worktable, and the electromagnetic heating module is located at one end of the position adjustment component.

[0011] Furthermore, the position adjustment component includes a horizontal shaft disposed on the upper part of the worktable, a slide plate slidably disposed on the horizontal shaft, a longitudinal cylinder disposed on one side of the slide plate, a mounting base disposed on the movable end of the longitudinal cylinder, and the electromagnetic heating module disposed on the mounting base.

[0012] Furthermore, a walking mechanism is provided on the lower part of the chassis.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model achieves the positioning of the aluminum alloy bracket. The bracket groove with the contour pattern fits perfectly with the bracket and is firmly fixed to the glass, which facilitates the subsequent injection of two-component adhesive and prevents the product from being scrapped due to displacement.

[0015] 2. This utility model achieves non-contact heating of the aluminum alloy bracket by using the principle of electromagnetic induction to heat the metal bracket. The bracket is heated according to the set temperature and time, so that the heat of the bracket is transferred to the two-component adhesive and then cured.

[0016] 3. This invention differs from traditional heating rod methods. The electromagnetic heating coil enables indirect heating of the bracket, heating only the metal parts and ignoring other components. This avoids the problems of excessively high temperatures, damage to the heating rod, burnt-out circuits, and heat loss associated with heating the entire heating rod. It also avoids the risk of burns to operators from the high temperatures of other metal parts after the heating rod has been heated. Attached Figure Description

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a side view of the structure of this utility model;

[0019] Figure 3 This is a structural schematic diagram from another perspective of the present invention;

[0020] Figure 4 This is a schematic diagram of the clamping component and electromagnetic heating module of this utility model;

[0021] Figure 5 This is a schematic diagram of the positioning component of this utility model.

[0022] In the diagram: 1-Chassis; 2-Support frame; 3-Workbench; 4-Traveling mechanism; 5-Positioning assembly; 501-Positioning seat; 502-First support rod; 503-Positioning nylon rod; 6-Concave edge clamping assembly; 601-Concave edge clamping seat; 602-Concave edge clamping cylinder; 603-Concave edge clamping nylon rod; 7-Angle clamping assembly; 701-Angle clamping seat; 702-Angle clamping cylinder; 703-Piston rod; 704-Fixing plate; 705-End shaft; 706-Rotation... Cover; 707-Modible plate; 708-Angle clamping nylon rod; 8-Height positioning assembly; 801-Heightening seat; 802-Height cylinder; 803-Pressing part; 804-Pressing head; 805-Top head; 806-Second support rod; 9-Electromagnetic heating module; 901-Heating coil; 902-Infrared probe; 10-Position adjustment assembly; 1001-Horizontal axis; 1002-Slide plate; 1003-Longitudinal cylinder; 1004-Mounting base; 11-Glass. Detailed Implementation

[0023] Preferred embodiments of the present invention will now be described in more detail. While preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.

[0024] In the description of this utility model, it should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] like Figure 1-Figure 5 As shown, this utility model is a tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass, including: a chassis 1, a support frame 2 on the upper part of the chassis 1, a worktable 3 on the upper part of the support frame 2, and a walking mechanism 4 on the lower part of the chassis 1 to facilitate the movement of the entire device.

[0027] The upper part of the worktable 3 is provided with a positioning component 5 for positioning the glass 11 to be processed. The upper part of the worktable 3 is also provided with a concave edge clamping component 6 and a corner clamping component 7 for clamping the glass 11 to be processed. The upper part of the worktable 3 is also provided with a height positioning component 8 for positioning the height of the glass 11 to be processed and clamping it in the height direction.

[0028] The height positioning component 8 includes a height-increasing seat 801 disposed on the upper part of the worktable 3. A height cylinder 802 is disposed on the upper part of the height-increasing seat 801. A pressing part 803 is disposed on the top of the height cylinder 802. A pressing head 804 is disposed at the bottom of the pressing part 803. The pressing head 804 presses against the upper surface of the glass 11. A second support rod 806 is disposed on the upper part of the worktable 3 at the corresponding position of the pressing head 804. A top head 805 is disposed on the upper part of the second support rod 806. The top head 805 presses against the lower surface of the glass 11.

[0029] After height positioning is completed, the glass is fixed. Positioning assembly 5 includes a positioning seat 501 mounted on the upper part of the worktable 3, a first support rod 502 mounted on the upper part of the positioning seat 501, and a positioning nylon rod 503 mounted on the upper part of the first support rod 502, which abuts against the glass 11. Concave edge clamping assembly 6 includes a concave edge clamping seat 601 mounted on the upper part of the worktable 3, a concave edge clamping cylinder 602 mounted on one side of the concave edge clamping seat 601, and a concave edge clamping nylon rod 603 mounted on the movable end of the concave edge clamping cylinder 602 for clamping the glass 11 to be processed. Angle clamping assembly 7 includes components mounted on the upper part of the worktable 3. An angle clamping seat 701 is provided. An angle clamping cylinder 702 is provided on one side of the angle clamping seat 701. The angle clamping cylinder 702 is provided with a piston rod 703. A fixing plate 704 is provided on the other side of the piston rod 703. An end shaft 705 is provided on the other side of the fixing plate 704. A movable plate 707 is provided on the upper part of the end shaft 705. A screw cap 706 is provided. The lower part of the screw cap passes through the through hole provided in the movable plate 707 to fix the movable plate 707 in the height direction, so that the movable plate 707 can rotate around the end shaft 705. Two angle clamping nylon rods 708 are provided on the upper part of the movable plate 707. The two angle clamping nylon rods 708 clamp the corners of the glass 11.

[0030] Under the action of the concave edge clamping component 6 and the corner clamping component 7, the glass 11 is tightly pressed against the positioning component 5, thus completing the fixation.

[0031] The upper part of the workbench 3 is also equipped with a position adjustment component 10. The position adjustment component 10 includes a horizontal shaft 1001 set on the upper part of the workbench 3, a slide plate 1002 slidably mounted on the horizontal shaft 1001, a longitudinal cylinder 1003 set on one side of the slide plate 1002, and a mounting base 1004 set on the movable end of the longitudinal cylinder 1003. The electromagnetic heating module 9 is set on the mounting base 1004. Specifically, the electromagnetic heating module 9 includes a heating coil 901 and an infrared probe 902. The heating coil 901 can realize the air-to-air heating of the aluminum alloy bracket, and the infrared probe 902 is used for timely temperature measurement to prevent the bracket from deforming due to excessive temperature.

[0032] The above embodiments are merely preferred embodiments of the present utility model. The above description is not intended to limit the protection scope of the present utility model. The above description is exemplary and not exhaustive. Therefore, all equivalent changes made according to the structure, shape, and principle of the present utility model should be covered within the protection scope of the present utility model. Without departing from the scope and spirit of the described embodiments, many modifications and changes will be obvious to those skilled in the art.

Claims

1. A tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass, characterized in that, include: The chassis (1) has a support frame (2) on its upper part. The support frame (2) has a worktable (3) on its upper part. The worktable (3) has a positioning component (5) on its upper part for positioning the glass (11) to be processed. The worktable (3) also has a concave edge clamping component (6) and a corner clamping component (7) on its upper part for clamping the glass (11) to be processed. The worktable (3) also has a height positioning component (8) on its upper part for positioning the height of the glass (11) to be processed and clamping it in the height direction. The worktable (3) also has an electromagnetic heating module (9) on its upper part. The electromagnetic heating module (9) includes a heating coil (901) and an infrared probe (902).

2. The tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass according to claim 1, characterized in that, The positioning component (5) includes a positioning seat (501) disposed on the upper part of the workbench (3), a first support rod (502) disposed on the upper part of the positioning seat (501), a positioning nylon rod (503) disposed on the upper part of the first support rod (502), and the positioning nylon rod (503) abutting against the glass (11).

3. The tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass according to claim 1, characterized in that, The concave edge clamping assembly (6) includes a concave edge clamping seat (601) disposed on the upper part of the worktable (3). A concave edge clamping cylinder (602) is disposed on one side of the concave edge clamping seat (601). A concave edge clamping nylon rod (603) is disposed on the movable end of the concave edge clamping cylinder (602) for clamping the glass (11) to be processed.

4. The tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass according to claim 1, characterized in that, The corner clamping assembly (7) includes a corner clamping seat (701) disposed on the upper part of the worktable (3). A corner clamping cylinder (702) is disposed on one side of the corner clamping seat (701). A piston rod (703) is disposed on the corner clamping cylinder (702). A fixing plate (704) is disposed on the other side of the piston rod (703). An end shaft (705) is disposed on the other side of the fixing plate (704). A movable plate (707) is disposed on the upper part of the end shaft (705). A screw cap (706) is disposed on the lower part of the movable plate (707) through a through hole disposed on the movable plate (707) to fix the movable plate (707) in the height direction, so that the movable plate (707) can rotate around the end shaft (705). Two corner clamping nylon rods (708) are disposed on the upper part of the movable plate (707). The two corner clamping nylon rods (708) clamp the corners of the glass (11).

5. The tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass according to claim 1, characterized in that, The height positioning component (8) includes a height-increasing seat (801) disposed on the upper part of the workbench (3), a height cylinder (802) disposed on the upper part of the height-increasing seat (801), a pressing part (803) disposed on the top of the height cylinder (802), a pressing head (804) disposed at the bottom of the pressing part (803), the pressing head (804) abutting against the upper surface of the glass (11), a second support rod (806) disposed on the upper part of the workbench (3) at the position corresponding to the pressing head (804), a top head (805) disposed on the upper part of the second support rod (806), the top head (805) abutting against the lower surface of the glass (11).

6. The tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass according to claim 1, characterized in that, The workbench (3) is also provided with a position adjustment component (10) on its upper part, and the electromagnetic heating module (9) is located at one end of the position adjustment component (10).

7. The tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass according to claim 6, characterized in that, The position adjustment component (10) includes a horizontal shaft (1001) disposed on the upper part of the worktable (3), a sliding plate (1002) is slidably disposed on the horizontal shaft (1001), a longitudinal cylinder (1003) is disposed on one side of the sliding plate (1002), a mounting base (1004) is disposed on the movable end of the longitudinal cylinder (1003), and the electromagnetic heating module (9) is disposed on the mounting base (1004).

8. The tooling for electromagnetic heating and curing of aluminum alloy brackets for car door glass according to claim 1, characterized in that, The chassis (1) is equipped with a walking mechanism (4) at its lower part.

Images