Steel bar cutting-off equipment

By combining the cutter, limiting device, adjusting device, and conveying device, the problem of inaccurate rebar cutting is solved, achieving high-precision cutting and automated operation, reducing material waste and improving equipment safety.

CN223491935UActive Publication Date: 2025-10-31QINGDAO KANGTAIYUAN CONSTRUCT GRP CO LTD
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Patent Information

Application Number
CN202421856937.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-10-31
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In the process of cutting steel bars, insufficient cutting precision leads to material waste, mainly due to inaccurate manual placement or positional deviation caused by severe vibration during the cutting process.

Method used

By employing a combination of a cutter, a limiting device, an adjusting device, and a conveying device, the steel bars are clamped, fixed, and automatically conveyed. A cooling device is used to cool the cutter, ensuring cutting accuracy and quality.

Benefits of technology

It improves the precision and quality of rebar cutting, reduces material waste, enhances the safety of the cutter, and increases energy efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses reinforcing steel bar cutting equipment which comprises a transverse plate, supporting legs are installed at the four corners of the bottom of the transverse plate, a sliding rail is installed above the transverse plate, a cutting table is arranged above the transverse plate, a cutter is arranged above the cutting table, two openings are machined in the upper portion of the transverse plate, and the two openings are communicated with the sliding rail. The steel bar cutting-off equipment further comprises a cooling device installed below the transverse plate. And the limiting device is arranged above the transverse plate. The utility model relates to the technical field of reinforcing steel bars, and the reinforcing steel bar cutting equipment can clamp and fix reinforcing steel bars during cutting through the cooperation of the cutter, the limiting device, the transverse plate, the adjusting device and the conveying device, so that the problem that the cutting quality is reduced due to violent shaking during cutting can be greatly reduced, and the cutting efficiency is improved. And the steel bars can be automatically conveyed without manual measurement and conveying of workers, so that the cutting precision of the steel bars can be guaranteed, and the cutting quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of steel bar technology, specifically to a steel bar cutting device. Background Technology

[0002] Rebar refers to steel used in reinforced concrete and prestressed reinforced concrete, with a circular cross-section, sometimes square with rounded corners. It includes plain round bars, ribbed bars, and twisted bars.

[0003] Currently, a rebar cutter is a tool used to cut rebar. It is an essential piece of equipment in rebar processing and is mainly used for cutting rebar to a fixed length in projects such as building construction, bridges, tunnels, power stations, and large-scale water conservancy projects. Compared with other cutting equipment, rebar cutters are lightweight, consume less energy, are reliable in operation, and are highly efficient. Therefore, in recent years, they have been widely adopted by mechanical processing and small steel rolling mills, playing an important role in various fields of national economic construction.

[0004] During the cutting and processing of steel bars, they are often discarded due to insufficient cutting precision. This is mostly caused by inaccurate manual placement or severe vibration during the cutting process, which causes the cutting position of the steel bars to shift, making the cut objects unusable and resulting in a large amount of material waste. This also causes inconvenience to the staff. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a rebar cutting device that solves the problem of rebars being discarded due to inaccurate cutting during the cutting process. This is mostly caused by inaccurate manual placement or severe vibrations during the cutting process, which cause the rebar to shift in the cutting position, rendering the cut rebar unusable and resulting in a large amount of material waste. This also causes inconvenience for workers.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rebar cutting device, comprising a horizontal plate with four support legs installed at its bottom corners, a slide rail installed above the horizontal plate, a cutting table above the horizontal plate, a cutter above the cutting table, and two openings machined on the top of the horizontal plate. The rebar cutting device further comprises: a cooling device installed below the horizontal plate; a limiting device installed above the horizontal plate; a conveying device installed below the horizontal plate; and an adjusting device installed above the horizontal plate. The cooling device cools the cutting blade of the cutter, the limiting device clamps and limits the rebar, the conveying device conveys the rebar through the limiting device to limit the cutting length, and the adjusting device changes the height of the cutter.

[0007] Preferably, the cooling device includes: a water tank installed at the bottom of the horizontal plate; a water pump detachably connected to the inside of the water tank; a water pipe connected to the output end of the water pump and extending to the top of the horizontal plate, the top of the water pipe being fixedly connected to one side outer wall of the cutter; a filter screen disposed inside the water tank; and a water inlet pipe connected to the lower side of the water tank. External water can be supplied to the inside of the water tank through the water inlet pipe. The water pump can extract water from the water tank, transport it through the water pipe, and finally spray it onto the cutting position of the cutter. Used cooling water can flow back into the water tank through the opening and will also be filtered by the filter screen.

[0008] Preferably, the limiting device includes: two brackets, each positioned above the horizontal plate, with the bottom of the bracket furthest from the cutter fixed to the top of the horizontal plate; two top plates, each mounted on the top of one of the brackets; two first servo motors, each detachably connected to the top of one of the top plates; two first threaded rods, each detachably connected to the output end of one of the first servo motors, and rotatably connected to the inner wall of one of the top plates via bearings; two sleeves, each threadedly connected to the outer wall of one of the first threaded rods; two clamping plates, each mounted on the bottom of one of the sleeves; multiple limiting rods, each mounted on the top of one of the clamping plates, and movably connected to the inner wall of one of the top plates; and a controller detachably connected to the bottom of the horizontal plate; wherein the first servo motors can drive the sleeves to move the clamping plates via the first threaded rods.

[0009] Preferably, the conveying device includes: a second servo motor, detachably connected to one side of the horizontal plate; a second threaded rod, rotatably connected to the lower part of the horizontal plate via a bearing, and detachably connected to the output end of the second servo motor; a slider, threadedly connected to the outer wall of the second threaded rod, and movably connected to the inner wall of the horizontal plate, the upper part of the slider being slidably engaged with the outer wall of the slide rail; wherein, the second servo motor can drive the second threaded rod to change the position of the slider on the outer wall of the slide rail.

[0010] Preferably, the adjustment device includes: four sleeve rods, all installed on the top of the horizontal plate; four electric push rods, each installed inside one of the four sleeve rods; and a top plate, inserted into the four sleeve rods and detachably connected to the output ends of the four electric push rods, with the top of the top plate detachably connected to the top of the cutter; wherein the electric push rods can drive the top plate to move along the inner wall of the sleeve rods, thereby changing the position and height of the cutter.

[0011] Beneficial effects

[0012] This utility model provides a rebar cutting device. It has the following advantages: the rebar cutting device, through the cooperation of a cutter, a limiting device, a horizontal plate, an adjusting device, and a conveying device, can clamp and fix the rebar during cutting, thereby greatly reducing the problem of reduced cutting quality due to severe vibration during cutting. It can also automatically convey the rebar, eliminating the need for manual measurement and conveying by personnel, thus ensuring the cutting accuracy of the rebar and improving the cutting quality.

[0013] By combining the cooling device, vertical plate, and cutter, the cutter generates a large amount of heat when cutting steel bars. The water pump can then draw water from the tank and spray it onto the cutter through the water pipe to cool it down. This improves the cutter's working safety and prevents damage caused by prolonged high-temperature use. At the same time, the used water can be recycled, which can greatly improve energy utilization and reduce water consumption. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 for Figure 1 A sectional view;

[0016] Figure 3 for Figure 2 A schematic diagram of the structure of the first servo motor, the limit rod, and the sleeve.

[0017] Figure 4 for Figure 2 A schematic diagram of the structure of the cutter, electric push rod, and sleeve rod.

[0018] In the diagram: 1. Horizontal plate, 2. Cooling device, 201. Water pump, 202. Water pipe, 203. Filter screen, 204. Water tank, 205. Water inlet pipe, 3. Adjustment device, 301. Sleeve rod, 302. Electric push rod, 303. Top plate, 4. Cutter, 5. Support leg, 6. Cutting table, 7. Limiting device, 701. First servo motor, 702. Limiting rod, 703. Top plate, 704. Sleeve, 705. Bracket, 706. First threaded rod, 707. Controller, 708. Clamping plate, 8. Conveying device, 801. Second servo motor, 802. Second threaded rod, 803. Slider, 9. Slide rail, 10. Opening. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0021] During the cutting and processing of steel bars, they are often discarded due to insufficient cutting precision. This is mostly due to inaccurate manual placement or violent vibration during the cutting process, which causes the cutting position of the steel bars to shift, making the cut objects unusable and resulting in a large amount of material waste. This also causes inconvenience to the staff.

[0022] In view of this, the present invention provides a rebar cutting device with the following advantages: the rebar cutting device, through the cooperation of a cutter, a limiting device, a horizontal plate, an adjusting device and a conveying device, can clamp and fix the rebar during cutting, thereby greatly reducing the problem of reduced cutting quality due to violent shaking during cutting, and can automatically carry out the rebar conveying work, eliminating the need for manual measurement and conveying by personnel, thus ensuring the cutting accuracy of the rebar and improving the cutting quality.

[0023] Example 1: By Figure 1 , 2 As shown in 3 and 4, a rebar cutting device includes a horizontal plate 1, with support legs 5 installed at the four corners of the bottom of the horizontal plate 1, a slide rail 9 installed on the top of the horizontal plate 1, a cutting table 6 installed on the top of the horizontal plate 1, a cutter 4 installed on the top of the cutting table 6, and two openings 10 machined on the top of the horizontal plate 1. The rebar cutting device also includes: a cooling device 2 installed below the horizontal plate 1; a limiting device 7 installed above the horizontal plate 1; a conveying device 8 installed below the horizontal plate 1; and an adjusting device 3 installed above the horizontal plate 1. The cooling device 2 can cool the cutting blade of the cutter 4, the limiting device 7 can clamp and limit the rebar, the conveying device 8 can convey the rebar through the limiting device 7 to limit the cutting length, and the adjusting device 3 can change the position and height of the cutter 4.

[0024] In the specific implementation process, it is worth noting that the cutter 4 is an existing cutting device. This case does not make any innovation or structural improvement to this part, and this is a well-known technology to those skilled in the art, so it will not be described in detail. Those skilled in the art should understand it in a broad sense. The cooling device 2 can cool down the cutter 4, the conveying device 8 can change the position of the limiting device 7, and thus the steel bar can be conveyed through the limiting device 7. The adjusting device 3 can change the height of the cutter 4, so that the cutter 4 can better complete the cutting work.

[0025] Specifically, when using this type of rebar cutting equipment, the operator first puts the rebar to be cut into the limiting device 7, and then turns on the external power supply of the conveying device 8. At this time, the conveying device 8 can convey a fixed length of rebar through the limiting device 7. At the same time, the operator turns on the control power supply of the adjusting device 3 and the cutter 4, and then the rebar can be cut. At the same time, the operator turns on the external power supply of the cooling device 2, and then the cooling device 2 can cool down the cutter 4.

[0026] Example 2: From Figure 1 , 2 As shown in section 3, the cooling device 2 includes: a water tank 204, installed at the bottom of the horizontal plate 1; a water pump 201, the model of which is not specifically limited as long as it meets the usage requirements, and is detachably connected to the inside of the water tank 204; a water pipe 202, connected to the output end of the water pump 201 and extending to the top of the horizontal plate 1, with the top of the water pipe 202 fixed to one side of the outer wall of the cutter 4; a filter screen 203, the mesh count of which is not specifically limited as long as it meets the usage requirements, and is installed inside the water tank 204; and a water inlet pipe 205, connected to the lower side of the water tank 204. External water can be supplied to the inside of the water tank 204 through the water inlet pipe 205. The water pump 201 can extract water from the inside of the water tank 204, transport it through the water pipe 202, and finally spray it onto the cutting position of the cutter 4. The used cooling water can flow back into the inside of the water tank 204 through the opening 10 and will also be filtered by the filter screen 203.

[0027] In the specific implementation process, it is worth noting that the filter screen 203 can filter the used coolant to prevent iron from entering the interior of the water tank 204 along with the coolant, thus ensuring the safe use of the water pump 201. The water pipe 202 is a flexible pipe that can be stretched and bent, and its specific material is not limited as long as it meets the usage requirements.

[0028] Specifically, based on the above embodiment one, when cutting steel bars, the worker turns on the external power supply of the water pump 201. The water pump 201 draws water from the water tank 204 and sprays it to the cutting position of the cutter 4 through the water pipe 202. The water pipe 202 can change with the position of the cutter 4. The opening 10 can introduce the cooled water into the water tank 204 for water resource recycling.

[0029] Example 3: From Figure 1 , 2 As shown in section 4, the limiting device 7 includes: two brackets 705, each positioned above the horizontal plate 1, with the bottom of the bracket 705 on the side furthest from the cutter 4 fixed to the top of the horizontal plate 1; two top plates 703, each mounted on the top of one of the two brackets 705; a first servo motor 701, model ECMA-E11320RS, detachably connected to the top of each of the two top plates 703; and two first threaded rods 706, each detachably connected to the output end of one of the two first servo motors 701, and connected to... The bearings are rotatably connected to the inner walls of the two top plates 703 respectively; two sleeves 704 are provided, each threadedly connected to the outer wall of the two first threaded rods 706; two clamping plates 708 are provided, each installed at the bottom of the two sleeves 704; multiple limiting rods 702 are provided, each installed at the top of the two clamping plates 708, and movably connected to the inner walls of the two top plates 703 respectively; a controller 707 is detachably connected to the bottom of the horizontal plate 1; wherein, the first servo motor 701 can drive the sleeves 704 to move the clamping plates 708 through the first threaded rods 706;

[0030] In the specific implementation process, it is worth noting that the first servo motor 701 can change the position of the clamping plate 708 through the first threaded rod 706, and then the clamping plate 708 can be used in conjunction with other components to clamp and limit the steel bar, so as to prevent the steel bar from shaking during cutting.

[0031] Specifically, based on the above embodiment one, when it is necessary to clamp and limit the rebar, the worker turns on the external power supply of the first servo motor 701. At this time, the first servo motor 701 drives the first threaded rod 706 to rotate. The first threaded rod 706 can change the position of the clamping plate 708 through the sleeve 704. As the position of the clamping plate 708 changes, the rebar can be clamped and limited.

[0032] Example 4: From Figure 1 , 2As shown in section 4, the conveying device 8 includes: a second servo motor 801, model ECMA-E11320RS, which is detachably connected to one side of the horizontal plate 1; a second threaded rod 802, which is rotatably connected to the lower part of the horizontal plate 1 via a bearing and is detachably connected to the output end of the second servo motor 801; and a slider 803, which is threadedly connected to the outer wall of the second threaded rod 802 and movably connected to the inner wall of the horizontal plate 1, with the upper part of the slider 803 slidably engaged with the outer wall of the slide rail 9; wherein, the second servo motor 801 can drive the second threaded rod 802 to change the position of the slider 803 on the outer wall of the slide rail 9;

[0033] In the specific implementation process, it is worth noting that the second servo motor 801 can change the position of the slider 803 through the second threaded rod 802, and then change the position of the limiting device 7 through the slider 803, so as to transport the steel bars.

[0034] Specifically, based on the above embodiments one, two and three, the operator turns on the external power supply of the second servo motor 801, which drives the second threaded rod 802 to rotate. The second threaded rod 802 can then drive the slider 803 to move along the outer wall of the slide rail 9. At this time, the slider 803 can change the position of the steel bar through the limiting device 7, thereby realizing the feeding operation.

[0035] Example 5: From Figure 1 , 2 As shown in section 3, the adjustment device 3 includes: four sleeve rods 301, all installed on the top of the horizontal plate 1; four electric push rods 302 (model TG-700), each installed inside one of the four sleeve rods 301; and a top plate 303, inserted into the four sleeve rods 301 and detachably connected to the output ends of the four electric push rods 302. The top of the top plate 303 is detachably connected to the top of the cutter 4. The electric push rods 302 can drive the top plate 303 to move along the inner wall of the sleeve rods 301, thereby changing the position and height of the cutter 4.

[0036] In the specific implementation process, it is worth noting that the electric push rod 302 can change the height of the cutter 4 through the top plate 303 so as to ensure that the cutter 4 can better complete the cutting work.

[0037] Specifically, based on the above embodiment one, when adjusting the position height of the cutter 4, the operator turns on the external power supply of the electric push rod 302, and the electric push rod 302 pushes the top plate 303 to move inside the sleeve rod 301, thereby changing the position height of the cutter 4 through the top plate 303.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel bar cutting device, comprising a horizontal plate (1), characterized in that: The bottom four corners of the horizontal plate (1) are each equipped with a support leg (5), a slide rail (9) is installed on the top of the horizontal plate (1), a cutting table (6) is provided on the top of the horizontal plate (1), a cutter (4) is provided on the top of the cutting table (6), and two openings (10) are machined on the top of the horizontal plate (1). The rebar cutting equipment also includes: A cooling device (2) is installed below the horizontal plate (1); A limiting device (7) is disposed above the horizontal plate (1); A conveying device (8) is installed below the horizontal plate (1); An adjustment device (3) is disposed above the horizontal plate (1); The cooling device (2) can cool the cutting blade of the cutter (4), the limiting device (7) can clamp and limit the steel bar, the conveying device (8) can convey the steel bar through the limiting device (7) to limit the cutting length, and the adjusting device (3) can change the position height of the cutter (4).

2. The rebar cutting device according to claim 1, characterized in that: The cooling device (2) includes: A water tank (204) is installed at the bottom of the horizontal plate (1); A water pump (201) is detachably connected to the interior of the water tank (204); A water pipe (202) is connected to the output end of the water pump (201) and extends to the top of the horizontal plate (1). The top of the water pipe (202) is fixedly connected to the outer wall of one side of the cutter (4). A filter screen (203) is disposed inside the water tank (204); A water inlet pipe (205) is connected to the lower side of the water tank (204); External water can be supplied to the inside of the water tank (204) through the water inlet pipe (205). The water pump (201) can extract water from the inside of the water tank (204), transport it through the water pipe (202), and finally spray it onto the cutting position of the cutter (4). The used cooling water can flow back into the inside of the water tank (204) through the opening (10) and will also be filtered through the filter screen (203).

3. The steel bar cutting device according to claim 1, characterized in that: The limiting device (7) includes: Two brackets (705) are provided, one above the other on the horizontal plate (1), and the bottom of the bracket (705) on the side away from the cutter (4) is fixed to the top of the horizontal plate (1). Two first top plates (703) are provided and are respectively installed on the top of the two brackets (705); The first servo motor (701) is detachably connected to the top of the two first top plates (703); Two first threaded rods (706) are provided, which are detachably connected to the output ends of the two first servo motors (701) respectively, and are rotatably connected to the inner walls of the two first top plates (703) respectively through bearings; Two sleeves (704) are provided, which are respectively threaded to the outer walls of the two first threaded rods (706); Two clamping plates (708) are provided and are respectively installed at the bottom of the two sleeves (704); Multiple limiting rods (702) are provided and are respectively installed on the top of the two clamping plates (708) and are movably connected to the inner walls of the two first top plates (703); The controller (707) is detachably connected to the bottom of the horizontal plate (1); The first servo motor (701) can drive the sleeve (704) to move the clamp (708) through the first threaded rod (706).

4. The steel bar cutting device according to claim 1, characterized in that: The conveying device (8) includes: The second servo motor (801) is detachably connected to one side of the horizontal plate (1); The second threaded rod (802) is rotatably connected to the lower part of the horizontal plate (1) via a bearing, and is detachably connected to the output end of the second servo motor (801); The slider (803) is threadedly connected to the outer wall of the second threaded rod (802) and movably connected to the inner wall of the horizontal plate (1). The upper part of the slider (803) is slidably engaged with the outer wall of the slide rail (9). The second servo motor (801) can drive the second threaded rod (802) to change the position of the slider (803) on the outer wall of the slide rail (9).

5. A steel bar cutting device according to claim 1, characterized in that: The adjustment device (3) includes: Four sleeve rods (301) are provided, and all of them are installed on the top of the horizontal plate (1); Four electric push rods (302) are provided and are respectively installed inside the four sleeve rods (301); The second top plate (303) is inserted into the interior of the four sleeve rods (301) and is detachably connected to the output end of the four electric push rods (302). The top of the second top plate (303) is detachably connected to the top of the cutter (4). The electric push rod (302) can drive the second top plate (303) to move along the inner wall of the sleeve rod (301), thereby changing the position and height of the cutter (4).