Discharging output equipment for sand-lime brick production

By installing wooden planks and brush strips on the conveyor belt to clean up waste on sand-lime bricks, the problem of dust and waste affecting the quality of sand-lime bricks in production has been solved, and the cleanliness of the product has been improved.

CN223493518UActive Publication Date: 2025-10-31EZHOU GUOWEI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423010821.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-31
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In the existing production process of sand-lime bricks, dust waste is generated during the transfer of materials by the discharge equipment, which affects product quality.

Method used

Wooden boards and brush strips are installed on the conveyor belt to clean up waste and residue on the gray sand brick product body, thereby improving the cleanliness of the product.

Benefits of technology

Effectively cleans waste materials from sand-lime bricks, reduces waste residue interference, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223493518U_ABST
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Abstract

The utility model provides discharging output equipment for lime-sand brick production, and relates to the technical field of lime-sand brick production, the discharging output equipment comprises a base supporting assembly and a limiting material cleaning component, the inner sides of the two ends of the base supporting assembly are provided with driving mechanisms which are installed in a sleeved mode, the side of the base supporting assembly is provided with the limiting material cleaning component which is assembled through bolts, and the limiting material cleaning component is connected with the driving mechanisms. The output end of the driving mechanism is provided with a bearing sand-lime brick product body, and the limiting material cleaning part comprises a bolt side seat, an upper top beam, a top connecting frame plate, an upper arc groove clamp, a lower arc groove clamp, a limiting insertion rod, a wood plate piece and a brush strip. According to the utility model, under the output operation of the conveying belt, in the operation process of the sand-lime brick product body, waste materials and waste residues borne by the sand-lime brick product body are cleaned through the wood plate sheets and the brush strips arranged on the side of the upper top beam, so that the product quality can be improved in the subsequent use process, and the production efficiency is improved. The interference phenomenon of waste residues is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of sand-lime brick production technology, and in particular to a material output device for sand-lime brick production. Background Technology

[0002] Autoclaved sand-lime bricks and autoclaved fly ash bricks are made from fly ash or other slag or sand-lime as raw materials, with the addition of lime, gypsum, and aggregates. The process involves raw material preparation, pressing, and high-efficiency steam curing. A complete set of autoclaved brick equipment includes main equipment such as a mixer, digester, autoclaving machine, roller mill, and autoclave, as well as auxiliary equipment such as a box feeder, screw conveyor, bucket elevator, aggregate weigher, belt conveyor, curing trolley, and transfer car. Currently, gamma rays are used to irradiate the curing agent to improve its performance, thereby enhancing the performance of autoclaved sand-lime bricks. Gamma ray irradiation conditions include an energy of 2-5 MeV and a radiation dose of 10-0 kGy. The preparation method of autoclaved sand-lime bricks in this project involves irradiating the curing agent with gamma rays, causing the components of the curing agent to bond stably together and strengthening its effect.

[0003] Existing material output equipment, such as application number CN202022125425.9 which belongs to the technical field of brick making equipment, specifically discloses a material output device for a brick making machine, including a conveyor table, a receiving device on the left side of the conveyor table, and a picking device on one side of the receiving device. The picking device includes a rotary motor, which is fixed on the conveyor table. A support rod is provided on the rotating shaft of the rotary motor, and lifting devices are symmetrically arranged at both ends of the support rod. A clamp is provided on the lifting device, and the clamp includes two slide rails, which are arranged perpendicularly to each other, and sliders are symmetrically arranged in both slide rails. However, in the above technology, dust waste is generated during the transfer of sand-lime bricks, which affects the subsequent transportation and the quality of the product. Therefore, this utility model proposes a material output device for sand-lime brick production to solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes a material discharge device for the production of sand-lime bricks. This material discharge device mainly utilizes the output operation of the conveyor belt to clean the waste and residue carried on the sand-lime brick product body during operation. This is achieved by using wooden boards and brush strips installed on the side of the top beam to clean the waste and residue on the sand-lime brick product body. As a result, the quality of the product can be improved and the interference of waste residue can be reduced during subsequent use.

[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a material output device for producing sand-lime bricks, including a base support assembly and a limiting and cleaning component. The inner sides of both ends of the base support assembly are provided with a drive mechanism that is sleeved and installed. The side of the base support assembly is provided with a limiting and cleaning component that is bolted and assembled. The output end of the drive mechanism is provided with a support that is placed on the sand-lime brick product body.

[0006] The limiting and clearing component includes a bolt side seat, an upper top beam, a top connecting frame plate, an upper arc groove clamp, a lower arc groove clamp, a limiting rod, a wooden board, and a brush strip. The bolt side seat is bolted to the side of the base support assembly, and an upper top beam is provided at the top of the bolt side seat. A top connecting frame plate is bolted to the top of the upper top beam. An upper arc groove clamp is provided below one end of the top connecting frame plate. A lower arc groove clamp is bolted to the bottom of the upper arc groove clamp, and a limiting rod is provided on the inner top side of the lower arc groove clamp. A wooden board is bolted to the side of the upper top beam, and a brush strip is provided below the wooden board.

[0007] In a preferred embodiment of this utility model, multiple sets of the upper arc groove clamps of the limiting insert are distributed in parallel along their central axes, and the central axes of the upper arc groove clamps and the lower arc groove clamps are on the same straight line.

[0008] In a preferred embodiment of the present invention, the base support assembly includes a frame column, a platform, a bolt base column, a side shell plate, and an inner support base plate, wherein a bolt-assembled platform is provided on the top side of the frame column.

[0009] In a preferred embodiment of the present invention, a bolt base column for bolt assembly is provided on the upper side of the platform, and a side shell plate is provided on the top side of the bolt base column, and an inner support base plate is provided on the inner side of the side shell plate.

[0010] In a preferred embodiment of this utility model, the drive mechanism includes a gearbox, a transmission wheel, a pulley, a drive motor, a first gear set, a second gear set, a transmission roller, and a conveyor belt. The gearbox is located on the outer side of one end of the side shell plate. A transmission wheel is located at one end of the gearbox, and the input end of the transmission wheel is connected to the pulley via belt drive. The output end of the drive motor is located on one side of the pulley.

[0011] In a preferred embodiment of the present invention, a first gear set is provided inside the gearbox, and a second gear set is provided at the output end of the first gear set. A transmission roller shaft is provided at the output end of the second gear set, and a conveyor belt is provided at the output end of the transmission roller shaft.

[0012] The beneficial effects of this utility model are as follows:

[0013] This invention mainly utilizes the output operation of the conveyor belt to clean the waste and residue on the sand-lime brick product body during operation. This is achieved by using wooden boards and brush strips installed on the side of the top beam to clean the waste and residue on the sand-lime brick product body. As a result, the quality of the product can be improved and the interference of waste residue can be reduced during subsequent use. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;

[0016] Figure 3 This is a three-dimensional structural diagram of the base support component of this utility model;

[0017] Figure 4 This is a schematic diagram of the drive mechanism structure of this utility model;

[0018] Figure 5 This is a three-dimensional structural diagram of the limiting and cleaning component of this utility model.

[0019] The components include: 1. Base support assembly; 101. Frame column; 102. Platform; 103. Bolted base column; 104. Side shell plate; 105. Inner support base plate; 2. Drive mechanism; 201. Gearbox; 202. Transmission wheel; 203. Pulley; 204. Drive motor; 205. First gear set; 206. Second gear set; 207. Transmission roller; 208. Conveyor belt; 3. Limiting and cleaning components; 301. Bolted side seat; 302. Upper top beam; 303. Top connecting frame plate; 304. Upper arc groove clamp; 305. Lower arc groove clamp; 306. Limiting insert; 307. Wooden board; 308. Brush strip; 4. Sand-lime brick product body. Detailed Implementation

[0020] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0021] according to Figure 1-5 As shown, this embodiment proposes a material output device for the production of sand-lime bricks, including a base support assembly 1 and a limiting and cleaning component 3. The inner sides of both ends of the base support assembly 1 are provided with a drive mechanism 2 that is sleeved and installed, and the side of the base support assembly 1 is provided with a limiting and cleaning component 3 that is bolted and assembled. The output end of the drive mechanism 2 is provided with a support that is placed on the sand-lime brick product body 4.

[0022] The limiting and cleaning component 3 includes a bolt side seat 301, an upper top beam 302, a top connecting frame plate 303, an upper arc groove clamp 304, a lower arc groove clamp 305, a limiting rod 306, a wooden board 307, and a brush strip 308. The bolt side seat 301 is bolted to the side of the base support component 1, and the upper top beam 302 is provided at the top of the bolt side seat 301. The top connecting frame plate 303 is bolted to the top of the upper top beam 302. The upper arc groove clamp 304 is provided below one end of the top connecting frame plate 303. The lower arc groove clamp 305 is bolted to the bottom of the upper arc groove clamp 304, and the limiting rod 306 is provided on the inner top side of the lower arc groove clamp 305. The wooden board 307 is bolted to the side of the upper top beam 302, and the brush strip 308 is provided below the wooden board 307.

[0023] Multiple sets of arc groove clamps 304 above the limiting insert 306 are distributed in parallel along their central axes, and the central axes of the upper arc groove clamp 304 and the lower arc groove clamp 305 are on the same straight line.

[0024] In this embodiment, when the conveyor belt 208 drives the gray sand brick product body 4 to run, the wooden board 307 and the brush strip 308 work together to sweep off the excess material on the gray sand brick product body 4, thereby achieving the effect of cleaning waste and improving the cleanliness of the product output.

[0025] The base support assembly 1 includes a frame column 101, a platform 102, a bolt base column 103, a side shell plate 104, and an inner support base plate 105. The top side of the frame column 101 is provided with a bolt-assembled platform 102.

[0026] In this embodiment, when in use, the various components are assembled and combined by the frame column 101 and the table plate 102, so that the frame column 101 places the equipment at the output end of the product processing equipment.

[0027] A bolt base post 103 for bolt assembly is provided on the upper side of the platform 102, and a side shell plate 104 is provided on the top side of the bolt base post 103, and an inner support base plate 105 is provided on the inner side of the side shell plate 104.

[0028] In this embodiment, since the inner support base plate 105 is provided on the inner side of the platform 102, the effect of preventing falling can be achieved when the gray sand brick product body 4 is conveyed by the conveyor belt 208, so that the gray sand brick product body 4 is output by the stamping and forming equipment and placed on the conveyor belt 208.

[0029] The drive mechanism 2 includes a gearbox 201, a transmission wheel 202, a pulley 203, a drive motor 204, a first gear set 205, a second gear set 206, a transmission roller 207, and a conveyor belt 208. The gearbox 201 is located on the outer side of one end of the side shell plate 104. The transmission wheel 202 is located at one end of the gearbox 201, and the input end of the transmission wheel 202 is connected to the pulley 203 via belt drive. The output end of the drive motor 204 is located on one side of the pulley 203.

[0030] In this embodiment, the drive motor 204 is then used to output power to drive the output end to run. After the drive motor 204 outputs power, it can drive the pulley 203 to rotate. The rotation of the pulley 203 can drive the transmission wheel 202 to rotate. In this way, the rotation of the transmission wheel 202 can drive the gearbox 201 to output and run.

[0031] The gearbox 201 is equipped with a first gear set 205, and the output end of the first gear set 205 is equipped with a second gear set 206. The output end of the second gear set 206 is equipped with a transmission roller shaft 207, and the output end of the transmission roller shaft 207 is equipped with a conveyor belt 208 that is wound around it.

[0032] In this embodiment, after the gearbox 201 outputs and runs, it can drive the first gear set 205 to output and run, which in turn can drive the second gear set 206 to achieve the effect of output and running. Thus, after the second gear set 206 outputs and runs, it can drive the transmission roller 207 to cooperate with the conveyor belt 208 to achieve the effect of output and running.

[0033] The working principle of the material output device for producing sand-lime bricks is as follows: During use, the various components are assembled using the frame column 101 and the platform 102, allowing the frame column 101 to place the device at the output end of the product processing equipment. Because the platform 102 has an inner support base plate 105 on its inner side, it can prevent the sand-lime brick product body 4 from falling when conveyed by the conveyor belt 208. This allows the sand-lime brick product body 4 to be output from the stamping equipment and placed on the conveyor belt 208. Then, the drive motor 204 outputs power to drive the output end. The drive motor 204, after outputting power, drives the pulley 203 to rotate. The rotation of 203 drives the transmission wheel 202 to rotate, which in turn drives the gearbox 201 to output. After the gearbox 201 outputs, it drives the first gear set 205 to output, which in turn drives the second gear set 206 to achieve the same output. The second gear set 206 then drives the transmission roller 207 to work with the conveyor belt 208 to achieve the same output. When the conveyor belt 208 drives the gray sand brick product body 4, the wooden board slabs 307 and the brush strips 308 work together to sweep off excess material from the gray sand brick product body 4, thereby cleaning up waste and improving the cleanliness of the output product.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A material discharge device for producing sand-lime bricks, comprising a base support assembly (1) and a limiting and cleaning component (3), characterized in that: The base support assembly (1) has a drive mechanism (2) installed in a sleeve on the inner side of both ends, and a bolt-assembled limiting and cleaning component (3) is provided on the side of the base support assembly (1). The output end of the drive mechanism (2) is provided with a support placed on the gray sand brick product body (4). The limiting and cleaning component (3) includes a bolt side seat (301), an upper top beam (302), a top connecting frame plate (303), an upper arc groove clamp (304), a lower arc groove clamp (305), a limiting insert (306), a wooden board (307), and a brush strip (308). The bolt side seat (301) is bolted to the side of the base support assembly (1), and the top of the bolt side seat (301) is provided with an upper top beam (302). The top of the upper top beam (302) is provided with... A top connecting frame plate (303) is provided with bolts. An upper arc groove clamp (304) is provided below one end of the top connecting frame plate (303). A lower arc groove clamp (305) is provided below the upper arc groove clamp (304) with bolts. A limit insert (306) is provided on the inner top side of the lower arc groove clamp (305). A wooden board piece (307) is provided on the side of the upper top beam (302) with bolts. A brush strip (308) is provided below the wooden board piece (307).

2. The material output device for producing sand-lime bricks according to claim 1, characterized in that: The limiting insert (306) has multiple sets of arc groove clamps (304) arranged in parallel along their central axes, and the central axes of the upper arc groove clamp (304) and the lower arc groove clamp (305) are on the same straight line.

3. The material output device for producing sand-lime bricks according to claim 1, characterized in that: The base support assembly (1) includes a frame column (101), a platform (102), a bolt base column (103), a side shell plate (104), and an inner support base plate (105). The top side of the frame column (101) is provided with a bolt-assembled platform (102).

4. The material output device for producing sand-lime bricks according to claim 3, characterized in that: The platform (102) has a bolt base column (103) for bolt assembly on its upper side, and a side shell plate (104) is provided on the top side of the bolt base column (103), and an inner support base plate (105) is provided on the inner side of the side shell plate (104).

5. The material output device for producing sand-lime bricks according to claim 3, characterized in that: The drive mechanism (2) includes a gearbox (201), a transmission wheel (202), a pulley (203), a drive motor (204), a first gear set (205), a second gear set (206), a transmission roller (207), and a conveyor belt (208). The gearbox (201) is located on the outer side of one end of the side shell plate (104). The transmission wheel (202) is located at one end of the gearbox (201), and the input end of the transmission wheel (202) is connected to the pulley (203) via belt drive. The output end of the drive motor (204) is located on one side of the pulley (203).

6. The material output device for producing sand-lime bricks according to claim 5, characterized in that: The gearbox (201) is equipped with a first gear set (205), and the output end of the first gear set (205) is equipped with a second gear set (206). The output end of the second gear set (206) is equipped with a transmission roller shaft (207), and the output end of the transmission roller shaft (207) is equipped with a conveyor belt (208) that is wound around it.

Citation Information

Patent Citations

  • Discharging output equipment for brick making machine

    CN214238717U