Heat supply and heat preservation livestock and poultry duck feed fermentation tank equipment
By wrapping spiral heating pipes and insulation pipes around the outside of the duck feed fermentation tank, and combining solar energy and multiple heating methods, the problem of high energy consumption of existing electric heating has been solved, realizing flexible and low-cost fermentation tank heating, and improving fermentation efficiency and convenience.
Patent Information
- Application Number
- CN202422478939.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing electric heating method for duck feed fermentation tanks is energy-intensive, expensive, and inconvenient, and cannot flexibly meet the heating needs of different fermentation stages.
Spiral heating pipes and spiral insulation pipes are tightly wrapped around the outside of the fermentation tank. Combined with solar photovoltaic panels, heat collection arrays, water tanks, and hot air supply equipment, a combination of multiple heating methods is formed, including electric heating, hot water insulation, and hot air insulation. Flexible switching is achieved through control valves and circulation pumps.
It achieves a low-cost, flexible heating method that adapts to the needs of different fermentation stages, reduces energy consumption, and improves the convenience and efficiency of the fermenter.
Smart Images

Figure CN223496452U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of duck feed fermentation, specifically to a heating and insulation fermentation tank for livestock and poultry duck feed. Background Technology
[0002] my country is a major agricultural country, and livestock and poultry farming is widespread, including duck farming. Duck farming requires the provision and preparation of appropriate duck feed. Duck farmers often choose fermented feed, which offers several advantages: Improved feed utilization: Beneficial microorganisms in fermented feed convert large molecules into smaller molecules, making them easier for ducks to digest and absorb, thus improving feed utilization. Improved gut health: Beneficial microorganisms in fermented feed regulate the acid-base balance in the duck's intestines, promote intestinal peristalsis, and enhance digestive capacity. Reduced costs: Using fermented feed can save 10% to 20% on feed costs, reducing economic input and increasing economic benefits. The current fermentation process involves manually loading the mixed raw materials into large tanks, stirring and sealing them. After fermentation for 7 to 15 days, the fermented feed is scooped out and fed to ducks. Currently, the fermentation cycle for duck feed is generally 7-15 days. In order to improve the fermentation effect, the fermentation tank needs to be properly heated, and appropriate heat preservation is also required during the fermentation period. Most of the existing fermentation heating methods use single electric heating. Electric heating has the problems of high energy consumption, high cost, limited implementation, poor convenience, inconvenience in heating, and inconvenience in implementation. Utility Model Content
[0003] Therefore, to address the aforementioned shortcomings, this utility model provides a heated and insulated fermentation tank for livestock and poultry (duck) feed. This application involves tightly wrapping the spiral heating pipe and spiral insulation pipe around the outer side of the duck feed fermentation tank. A spiral groove is formed on the outer wall of the fermentation tank, and the spiral heating pipe and spiral insulation pipe are respectively secured within this groove, ensuring a tight, wrapped relationship between the spiral heating pipe and the fermentation tank body for convenient heating. Furthermore, this application integrates electric heating, water insulation, and hot air insulation, allowing for flexible combinations based on the specific fermentation time and surrounding environment, thus enhancing ease of implementation.
[0004] This utility model is implemented by constructing a heating and insulation fermentation tank for livestock, poultry, and duck feed, characterized in that it includes a fermentation heating unit, a fermentation insulation unit, and a fermentation tank body.
[0005] The fermentation heating unit includes a solar photovoltaic panel, an energy storage module, and a spiral heating tube; the solar photovoltaic panel is connected to the energy storage module, and the output end of the energy storage module is connected to the spiral heating tube to form a power supply circuit, and a control switch is installed on the power supply circuit.
[0006] The fermentation insulation unit includes a solar collector array, a solar water tank, and a spiral insulation pipe; the solar collector array is connected to the solar water tank, and the solar water tank is connected to the spiral insulation pipe through pipelines to form a loop, on which control valve A, control valve B and circulation pump are installed;
[0007] The fermentation insulation unit also includes a hot gas supply device, which is connected to the spiral insulation pipe through a pipeline to form a loop. A control valve C, a control valve D and a circulating fan are installed on the loop.
[0008] The outer wall of the fermenter has a spiral groove, and the spiral heating tube and the spiral insulation tube are respectively clamped in the spiral groove, so that the spiral heating tube and the spiral insulation tube are kept in a tight and wrapped state with the fermenter body.
[0009] The present invention provides a heating and insulation fermentation tank for livestock, poultry, and duck feed, characterized in that the spiral heating tubes and the spiral insulation tubes are arranged at equal intervals.
[0010] The heating and insulation fermentation tank equipment for livestock, poultry and duck feed according to this utility model is characterized in that it also includes a controller.
[0011] The present invention provides a heating and insulation fermentation tank for livestock, poultry, and duck feed, characterized in that the fermentation tank body is made of stainless steel.
[0012] This utility model has the following advantages: This application provides a heating and insulation fermentation tank for livestock and poultry duck feed. The spiral heating pipe and spiral insulation pipe can be tightly wrapped around the outside of the duck feed fermentation tank body, as detailed below. Figure 2As shown, a spiral groove is formed on the outer wall of the fermentation tank. The spiral heating pipe and the spiral insulation pipe are respectively clamped in the spiral groove, so that the spiral heating pipe and the spiral insulation pipe are tightly wrapped with the fermentation tank body. In the fermentation operation of duck feed, the corresponding raw materials such as distiller's grains, corn flour, and forage, along with the fermentation agent, are put into the fermentation tank. In the early stage of fermentation, the electricity generated by the solar photovoltaic panel is stored in the energy storage module, which then controls the spiral heating pipe to perform electric heating. The electric heating is fast, and the cost of photovoltaic power generation is low, making it easy to apply in duck feed fermentation. When the fermentation reaches the middle and late stages, the electric heating of the spiral heating pipe can be stopped, and then the spiral insulation pipe is assembled to the outside of the duck feed fermentation tank. At this time, necessary... For fermentation insulation, there are two options: Option 1 involves using a combination of a solar thermal array and a solar water tank for photovoltaic heating of the water. Control valves A and B, along with the circulation pump, are opened, while control valves C and D are closed. Hot water is then introduced into the spiral insulation pipe via pipelines for insulation. Option 2 involves opening control valves C and D, along with the circulation fan, while control valves A and B, along with the circulation pump, are closed. Hot air is then supplied into the spiral insulation pipe using a heat supply device (such as a boiler or other equipment) for insulation. Attached Figure Description
[0013] Figure 1 This is an overall schematic diagram of this application;
[0014] Figure 2 This is a schematic diagram showing a spiral groove on the outer wall of the fermenter in this application. Detailed Implementation
[0015] The following will be combined with the appendix Figures 1-2 This utility model will be described in detail, and the technical solutions in the embodiments of this utility model will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0016] This utility model provides a heating and insulation fermentation tank for livestock, poultry and duck feed, which can be implemented as follows: including a fermentation heating unit, a fermentation insulation unit and a fermentation tank body 40;
[0017] The fermentation heating unit includes a solar photovoltaic panel 10, an energy storage module 11, and a spiral heating tube 12; the solar photovoltaic panel 10 is connected to the energy storage module 11, and the output end of the energy storage module 11 is connected to the spiral heating tube 12 to form a power supply circuit, and a control switch 13 is installed on the power supply circuit.
[0018] The fermentation insulation unit includes a solar collector array 20, a solar water tank 21, and a spiral insulation pipe 22. The solar collector array 20 is connected to the solar water tank 21, and the solar water tank 21 is connected to the spiral insulation pipe 22 through pipelines to form a loop. A control valve A24, a control valve B25, and a circulation pump 26 are installed on the loop.
[0019] The fermentation insulation unit also includes a hot gas supply device 23, which is connected to the spiral insulation pipe 22 through a pipeline to form a loop. The loop is equipped with a control valve C27, a control valve D28 and a circulating fan 29.
[0020] The outer wall of the fermentation tank 40 has a spiral groove 41, and the spiral heating tube 12 and the spiral heat insulation tube 22 are respectively clamped in the spiral groove 41, so that the spiral heating tube 12 and the spiral heat insulation tube 22 are kept in a tightly wrapped state with the fermentation tank 40.
[0021] In practice, the spiral heating tube 12 and the spiral insulation tube 22 are arranged at equal intervals.
[0022] This application, when implemented, also includes a controller.
[0023] In the implementation of this application, the fermentation tank 40 is made of stainless steel, which not only prevents rust but also facilitates cleaning and washing of the tank.
[0024] This application allows the spiral heating tube and spiral insulation tube to be tightly wrapped around the outside of the duck feed fermentation tank, respectively. See details below. Figure 2As shown, a spiral groove 41 is formed on the outer wall of the fermentation tank 40. The spiral heating pipe 12 and the spiral insulation pipe 22 are respectively clamped in the spiral groove 41, so that the spiral heating pipe 12 and the spiral insulation pipe 22 are tightly wrapped with the fermentation tank 40. In the fermentation operation of duck feed, the corresponding raw materials such as distiller's grains, corn flour, hay, etc., and fermentation agents are put into the fermentation tank 40. In the early stage of fermentation, the solar photovoltaic panel 10 generates electricity and stores it in the energy storage module 11. The energy storage module 11 controls the spiral heating pipe 12 to be electrically heated. The electric heating speed is fast, and the cost of photovoltaic power generation is low, which is convenient for application in duck feed fermentation. When the fermentation reaches the middle and late stage, the electric heating of the spiral heating pipe 12 can be stopped, and the spiral insulation pipe 22 is then assembled to the outside of the duck feed fermentation tank. At this time, the necessary fermentation heat preservation operation is performed. There are two methods for fermentation insulation. Method 1 uses a combination of solar collector array 20 and solar water tank 21 to heat water through photovoltaics. At the same time, control valves A24, B25 and circulation pump 26 are opened, and control valves C27 and D28 are closed. Hot water is introduced into the spiral insulation pipe 22 through pipelines for insulation. Method 2 opens control valves C27, D28 and circulation fan 29, and closes control valves A24, B25 and circulation pump 26. Hot air is introduced into the spiral insulation pipe 22 through heat supply equipment 23 (such as boiler or other equipment) for insulation.
[0025] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A heating and insulation fermentation tank for livestock, poultry, and duck feed, characterized in that; It includes a fermentation heating unit, a fermentation insulation unit, and a fermentation tank (40). The fermentation heating unit includes a solar photovoltaic panel (10), an energy storage module (11), and a spiral heating tube (12); the solar photovoltaic panel (10) is connected to the energy storage module (11), and the output end of the energy storage module (11) is connected to the spiral heating tube (12) to form a power supply circuit, and a control switch (13) is installed on the power supply circuit. The fermentation heat preservation unit includes a solar collector array (20), a solar water tank (21), and a spiral heat preservation pipe (22); the solar collector array (20) is connected to the solar water tank (21), and the solar water tank (21) is connected to the spiral heat preservation pipe (22) through pipelines to form a loop, and a control valve A (24), a control valve B (25), and a circulation pump (26) are installed on the loop. The fermentation insulation unit also includes a heat supply device (23), which is connected to the spiral insulation pipe (22) through a pipeline to form a loop. The loop is equipped with a control valve C (27), a control valve D (28) and a circulating fan (29). The outer wall of the fermentation tank (40) has a spiral groove (41), and the spiral heating tube (12) and the spiral heat insulation tube (22) are respectively clamped in the spiral groove (41), so that the spiral heating tube (12) and the spiral heat insulation tube (22) are tightly wrapped with the fermentation tank (40).
2. The heating and insulation fermentation tank equipment for livestock, poultry, and duck feed according to claim 1, characterized in that; The spiral heating tube (12) and the spiral insulation tube (22) are arranged at equal intervals.
3. The heating and insulation fermentation tank equipment for livestock, poultry, and duck feed according to claim 1, characterized in that... ; It also includes the controller.
4. The heating and insulation fermentation tank equipment for livestock, poultry, and duck feed according to claim 1, characterized in that... The fermentation tank (40) is made of stainless steel.