Waste edge box for textile production

By designing waste edge compression and collection boxes, and combining compression components and exhaust fans, the problem of untimely collection of waste edges in rapier looms was solved, achieving efficient waste edge recycling and improving production efficiency.

CN223496768UActive Publication Date: 2025-10-31JINGJIANG ZHONGYANG TEXTILE MASCH PARTS MFG CO LTD
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Patent Information

Application Number
CN202422999139.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-31
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

During the production process of rapier looms, waste selvage cannot be collected and recovered in a timely manner, which affects production efficiency and results in insufficient utilization of the recycling space and low recycling efficiency.

Method used

Design a waste edge box that includes a waste edge compression box and a waste edge collection box. The waste edge is compressed by a compression component, and combined with a fan and a guide pipe, the waste edge is automatically collected and compacted, avoiding blockage and making full use of the collection box space.

Benefits of technology

It improves the production efficiency and waste edge recycling efficiency of rapier looms, ensures full utilization of the waste edge collection box space, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile equipment, in particular to a slitter edge box for textile production, which comprises a slitter edge compression box and a slitter edge collection box mounted on the inner side of the slitter edge compression box, a positioning groove is arranged at the bottom end of the inner side of the slitter edge compression box, and the slitter edge collection box is positioned on the inner side of the positioning groove. A compression assembly is installed in the waste edge compression box and located above the waste edge collecting box, the compression assembly is used for compressing waste edges in the waste edge collecting box, a waste edge guiding-in hopper is installed on the upper left portion of the waste edge compression box, and a flow dividing plate is installed on the inner side of the waste edge guiding-in hopper; compared with the mode that an existing rapier loom recycles the waste edges, the waste edge collecting device has the advantages that the waste edges can be automatically tightened through the design, the production efficiency of the rapier loom is improved, the waste edge collecting device is simple in structure and convenient to operate, and the waste edge collecting device is suitable for popularization and application. Meanwhile, the space in the waste edge collecting box can be fully utilized, and the recycling efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, specifically to a waste edge box for textile production. Background Technology

[0002] Rapier looms are currently the most widely used shuttleless looms. Besides possessing the high speed, high automation, and high efficiency of other shuttleless looms, their active weft insertion method offers strong adaptability, accommodating various types of yarns. Furthermore, rapier looms have significant advantages in multi-color weft weaving, capable of producing yarn-dyed products with up to 16 weft colors. During the weaving process, rapier looms generate waste selvage at both ends. This waste selvage is considered defective and, if not removed over time, can easily become entangled in the loom, causing malfunctions. It also affects the quality of the weaving. Waste selvage can be recycled and reused, improving resource utilization; therefore, it is necessary to regularly clean and collect it.

[0003] Traditionally, a recycling bin is placed next to a rapier loom. The textile worker regularly trims the waste edges to prevent them from becoming too long. However, in order to maintain continuous production, the trimmed waste edges still accumulate on the machine frame. Only after a certain amount has accumulated will the textile worker quickly collect the waste edges into the recycling bin. This results in the waste edges not only being collected in a timely manner, but also easily affecting the production efficiency of the rapier loom. Furthermore, when the textile worker hurriedly collects the waste edges into the recycling bin, the waste edges tend to pile up haphazardly, quickly filling the bin and preventing the full utilization of its space, thus greatly reducing recycling efficiency.

[0004] Therefore, it is of great importance to design a waste edge box for textile production to solve the above-mentioned defects. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model designs a waste edge box for textile production. This waste edge box aims to solve the technical problem that, under the existing technology, rapier looms cannot collect waste edges in a timely manner during production, which not only easily affects the production efficiency of rapier looms, but also makes it difficult to fully utilize the recycling space, resulting in a significant reduction in recycling efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A waste edge box for textile production includes a waste edge compression box and a waste edge collection box installed inside the waste edge compression box. The bottom of the inner side of the waste edge compression box is provided with a positioning groove. The waste edge collection box is located inside the positioning groove. A compression assembly is installed inside the waste edge compression box and above the waste edge collection box. The compression assembly is used to compress the waste edge in the waste edge collection box. A waste edge inlet hopper is installed on the upper left side of the waste edge compression box. A diverter plate is installed inside the waste edge inlet hopper. A collection hopper is installed at the bottom of the waste edge inlet hopper. The bottom of the collection hopper is connected to the waste edge compression box through a guide pipe.

[0008] As a preferred embodiment of this utility model, a baffle is rotatably connected to the front of the waste edge compression box, a handle is fixedly connected to the right end of the baffle, and a bracket is fixedly connected to the front of the waste edge compression box and to the right end of the baffle.

[0009] As a preferred embodiment of this utility model, the waste edge collection box is equipped with four casters at the four corners of its bottom, and a hand-pull groove is provided at the top of the front of the waste edge collection box.

[0010] As a preferred embodiment of this utility model, the compression assembly includes a bidirectional threaded rod, a crank handle, a connecting sleeve, a pressure plate, and a connecting rod. The bidirectional threaded rod is rotatably connected to the top end inside the waste edge compression box. The crank handle is fixedly connected to the right end of the bidirectional threaded rod. The connecting sleeve is threadedly connected to the left and right ends of the bidirectional threaded rod. The pressure plate is installed below the bidirectional threaded rod, and the top of the pressure plate is rotatably connected to the bidirectional threaded rod through the connecting rod.

[0011] As a preferred embodiment of this utility model, limit plates are fixedly connected to both the left and right sides inside the waste edge compression box and to the top of the pressure plate, and the bottom end of the connecting rod is rotatably connected to the top of the pressure plate through a connecting block.

[0012] As a preferred embodiment of this utility model, two sets of scrapers are slidably connected inside the waste edge inlet hopper and at the top of the diversion plate. The left end of the scraper is slidably connected to the waste edge inlet hopper through a first sliding groove, and the right end of the scraper is fixedly connected to an operating handle. A second sliding groove is provided on the right side of the waste edge inlet hopper at a position corresponding to the operating handle. Mounting plates are fixedly connected to both the left and right sides of the waste edge inlet hopper.

[0013] As a preferred embodiment of this utility model, a mounting frame is fixedly installed on the right side of the waste edge compression box, and an exhaust fan is fixedly installed on the top of the mounting frame. The exhaust fan is connected to the waste edge compression box through an exhaust pipe, and a filter screen is installed at the connection between the exhaust pipe and the waste edge compression box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. In this utility model, through the coordinated design of the waste edge compression box, waste edge collection box, positioning groove, waste edge inlet hopper, diversion plate, collection hopper and guide pipe, the waste edge of the textile workpiece can be automatically collected after being cut off during the production process of the rapier loom, thereby improving the production efficiency of the rapier loom.

[0016] 2. In this utility model, through the design of the compression component, after a certain amount of waste edges are collected in the waste edge collection box, the waste material can be compacted, making full use of the space in the waste edge collection box and improving recycling efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 for Figure 1 Enlarged diagram of section A in the middle;

[0019] Figure 3 for Figure 1 Enlarged schematic diagram of section B in the middle;

[0020] Figure 4 This is a schematic diagram of the internal structure of the waste edge compression box of this utility model.

[0021] In the diagram: 1. Waste edge compression box; 101. Baffle; 102. Handle; 103. Bracket; 2. Waste edge collection box; 201. Casters; 202. Hand pull groove; 3. Positioning groove; 4. Compression assembly; 401. Two-way threaded rod; 402. Crank handle; 403. Connecting sleeve; 404. Pressure plate; 405. Connecting rod; 406. Limiting plate; 407. Connecting block; 5. Waste edge guide hopper; 501. Scraper; 502. First chute; 503. Operating handle; 504. Second chute; 505. Mounting plate; 6. Diverter plate; 7. Collection hopper; 8. Guide pipe; 801. Mounting frame; 802. Exhaust fan; 803. Exhaust pipe; 804. Filter screen. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Example:

[0024] Please see Figures 1-4 This utility model provides a technical solution:

[0025] A waste edge box for textile production includes a waste edge compression box 1 and a waste edge collection box 2 installed inside the waste edge compression box 1. The bottom of the inner side of the waste edge compression box 1 is provided with a positioning groove 3. The waste edge collection box 2 is located inside the positioning groove 3. A compression assembly 4 is installed inside the waste edge compression box 1 and above the waste edge collection box 2. The compression assembly 4 is used to compress the waste edge inside the waste edge collection box 2. A waste edge guide hopper 5 is installed on the upper left side of the waste edge compression box 1. A diverter plate 6 is installed inside the waste edge guide hopper 5. A collection hopper 7 is installed at the bottom of the waste edge guide hopper 5. The bottom of the collection hopper 7 is connected to the waste edge compression box 1 through a guide pipe 8. The waste edge compression box 1 is placed outside the rapier loom, and then the waste edge guide hopper 5 is installed below the waste edge processing area of ​​the rapier loom. During the production process of the rapier loom... During the process, after the waste edges of the textile workpiece are cut off, they fall into the waste edge guide hopper 5 for automatic collection. The collected waste edges are diverted by the diversion plate 6 to prevent excessive waste edges from clogging the waste edge guide hopper 5. The collected waste edges then enter the collection hopper 7 and are guided into the waste edge compression box 1 through the guide pipe 8. After entering the waste edge compression box 1, the waste edges automatically fall into the waste edge collection box 2 in the positioning groove 3, thus automatically completing the collection of waste edges and improving the production efficiency of the rapier loom. After a certain amount of waste edges are collected, the waste edges are compressed by the compression component 4 to make full use of the space in the waste edge collection box 2 and improve the recycling efficiency. The waste edges are collected until the compressed waste edges fill the waste edge collection box 2. Then, the waste edge collection box 2 is removed to recycle the collected waste edges.

[0026] First, a baffle 101 is rotatably connected to the front of the waste edge compression box 1. A handle 102 is fixedly connected to the right end of the baffle 101. A bracket 103 is fixedly connected to the front of the waste edge compression box 1 and to the right end of the baffle 101. When the waste edge collection box 2 is located inside the positioning groove 3, the right end of the baffle 101 is placed inside the bracket 103. The waste edge collection box 2 is fixed inside the positioning groove 3 by the baffle 101, which prevents the waste edge collection box 2 from moving out of the positioning groove 3 when collecting waste edges. When the waste edge collection box 2 is taken out to recycle the collected waste edges, it is only necessary to lift the handle 102 to lift the baffle 101 out and release the fixation of the waste edge collection box 2.

[0027] Furthermore, each of the four corners of the bottom of the waste edge collection box 2 is equipped with a movable wheel 201, and a hand pull groove 202 is provided at the top of the front of the waste edge collection box 2. After lifting the baffle 101 to release the fixation of the waste edge collection box 2, the waste edge collection box 2 can be moved out from the inside of the positioning groove 3 by using the hand pull groove 202 in conjunction with the movable wheel 201.

[0028] Then, in this embodiment, the specific structure of the compression component 4 is as follows:

[0029] The compression assembly 4 includes a bidirectional threaded rod 401, a crank handle 402, a connecting sleeve 403, a pressure plate 404, and a connecting rod 405. The bidirectional threaded rod 401 is rotatably connected to the top of the waste edge compression box 1. The crank handle 402 is fixedly connected to the right end of the bidirectional threaded rod 401. The connecting sleeve 403 is threaded to the left and right ends of the bidirectional threaded rod 401. The pressure plate 404 is installed below the bidirectional threaded rod 401. The top of the pressure plate 404 is rotatably connected to the bidirectional threaded rod 401 through the connecting rod 405.

[0030] Furthermore, limiting plates 406 are fixedly connected to both the left and right sides of the waste edge compression box 1 and to the top of the pressure plate 404. The bottom end of the connecting rod 405 is rotatably connected to the top of the pressure plate 404 through the connecting block 407. After a certain amount of waste edge is collected inside the waste edge collection box 2, the double-threaded rod 401 is rotated by turning the rocker handle 402, which drives the connecting sleeve 403 to move outside the double-threaded rod 401. Under the transmission of the connecting rod 405, the pressure plate 404 is driven to press down. At the same time, when the pressure plate 404 rises, the limiting plate 406 is used to limit it. The pressure plate 404 is used to compact the waste material, making full use of the space inside the waste edge collection box 2 and improving the recycling efficiency.

[0031] Secondly, two sets of scrapers 501 are slidably connected inside the waste edge inlet hopper 5 and at the top of the diversion plate 6. The left end of the scraper 501 is slidably connected to the waste edge inlet hopper 5 through the first sliding groove 502, and the right end of the scraper 501 is fixedly connected to the operating handle 503. A second sliding groove 504 is opened at the position corresponding to the operating handle 503 on the right side of the waste edge inlet hopper 5. Mounting plates 505 are fixedly connected to both the left and right sides of the waste edge inlet hopper 5. When there is too much waste edge in the waste edge inlet hopper 5, the scraper 501 is slid by the operating handle 503. Under the connection of the first sliding groove 502 and the second sliding groove 504, the scraper 501 is driven to scrape the waste edge on the diversion plate 6 into the collection hopper 7, thereby improving the efficiency of waste edge collection.

[0032] Finally, a mounting bracket 801 is fixedly installed on the right side of the waste edge compression box 1, and an exhaust fan 802 is fixedly installed on the top of the mounting bracket 801. The exhaust fan 802 is connected to the waste edge compression box 1 through an exhaust pipe 803. A filter screen 804 is installed at the connection between the exhaust pipe 803 and the waste edge compression box 1. When collecting waste edge, the exhaust fan 802 on the mounting bracket 801 is started. With the connection of the exhaust pipe 803, and because the opening of the guide pipe 8 is directly opposite the opening of the exhaust pipe 803, the waste edge is quickly sucked into the inside of the waste edge compression box 1 by the suction force. At the same time, due to the obstruction of the filter screen 804, the waste edge falls into the waste edge collection box 2 after entering the inside of the waste edge compression box 1 for collection, which greatly improves the efficiency of waste edge collection.

[0033] In this embodiment, the specific implementation scenario is as follows: the waste edge compression box 1 is placed on the outside of the rapier loom, and the waste edge guide hopper 5 is installed below the waste edge processing area of ​​the rapier loom. During the production process of the rapier loom, after the waste edge of the textile workpiece is cut off, the waste edge falls into the waste edge guide hopper 5 for automatic collection. The collected waste edge is diverted by the diversion plate 6 to avoid excessive waste edge causing blockage of the waste edge guide hopper 5. The collected waste edge then enters the collection hopper 7, and then is guided into the interior of the waste edge compression box 1 through the guide pipe 8. After entering the interior of the waste edge compression box 1, the waste edge automatically falls into the interior of the waste edge collection box 2 in the positioning groove 3, thereby automatically completing the collection of waste edge and improving the production efficiency of the rapier loom. After a certain amount of waste edge has been collected, the crank 402 is turned to... Rotating the bidirectional threaded rod 401 causes the connecting sleeve 403 to move outside the bidirectional threaded rod 401. Under the transmission of the connecting rod 405, the pressure plate 404 is pressed down. At the same time, when the pressure plate 404 rises, the limiting plate 406 limits it. The pressure plate 404 compacts the waste material, making full use of the space inside the waste edge collection box 2 and improving the recycling efficiency. After the compacted waste edge fills the waste edge collection box 2, the waste edge collection box 2 can be removed to recycle the collected waste edge. The whole operation process is simple and convenient. Compared with the existing waste edge recycling method of rapier loom, this utility model can automatically complete the collection of waste edge, improve the production efficiency of rapier loom, and make full use of the space inside the waste edge collection box 2 to improve the recycling efficiency.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste edge box for textile production, comprising a waste edge compression box (1) and a waste edge collection box (2) installed inside the waste edge compression box (1), characterized in that: The bottom of the inner side of the waste edge compression box (1) is provided with a positioning groove (3). The waste edge collection box (2) is located inside the positioning groove (3). A compression component (4) is installed inside the waste edge compression box (1) and above the waste edge collection box (2). The compression component (4) is used to compress the waste edge in the waste edge collection box (2). A waste edge inlet hopper (5) is installed on the upper left side of the waste edge compression box (1). A diversion plate (6) is installed on the inner side of the waste edge inlet hopper (5). A collection hopper (7) is installed at the bottom of the waste edge inlet hopper (5). The bottom of the collection hopper (7) is connected to the waste edge compression box (1) through a guide pipe (8).

2. The waste edge box for textile production according to claim 1, characterized in that: A baffle (101) is rotatably connected to the front of the waste edge compression box (1), and a handle (102) is fixedly connected to the right end of the baffle (101). A bracket (103) is fixedly connected to the front of the waste edge compression box (1) and to the right end of the baffle (101).

3. A waste edge box for textile production according to claim 1, characterized in that: The waste edge collection box (2) is equipped with four corners at the bottom, and a hand-pull groove (202) is provided at the top of the front of the waste edge collection box (2).

4. A waste edge box for textile production according to claim 1, characterized in that: The compression assembly (4) includes a bidirectional threaded rod (401), a crank (402), a connecting sleeve (403), a pressure plate (404), and a connecting rod (405). The bidirectional threaded rod (401) is rotatably connected to the top end inside the waste edge compression box (1). The crank (402) is fixedly connected to the right end of the bidirectional threaded rod (401). The connecting sleeve (403) is threaded to the left and right ends of the bidirectional threaded rod (401). The pressure plate (404) is installed below the bidirectional threaded rod (401). The top of the pressure plate (404) is rotatably connected to the bidirectional threaded rod (401) through the connecting rod (405).

5. A waste edge box for textile production according to claim 4, characterized in that: Limiting plates (406) are fixedly connected to the left and right sides inside the waste edge compression box (1) and to the top of the pressure plate (404). The bottom end of the connecting rod (405) is rotatably connected to the top of the pressure plate (404) through the connecting block (407).

6. A waste edge box for textile production according to claim 1, characterized in that: Two sets of scrapers (501) are slidably connected inside the waste edge inlet hopper (5) and on top of the diversion plate (6). The left end of the scraper (501) is slidably connected to the waste edge inlet hopper (5) through the first sliding groove (502). The right end of the scraper (501) is fixedly connected to the operating handle (503). A second sliding groove (504) is opened on the right side of the waste edge inlet hopper (5) at the position corresponding to the operating handle (503). Mounting plates (505) are fixedly connected to both the left and right sides of the waste edge inlet hopper (5).

7. A waste edge box for textile production according to claim 1, characterized in that: A mounting bracket (801) is fixedly installed on the right side of the waste edge compression box (1), and an exhaust fan (802) is fixedly installed on the top of the mounting bracket (801). The exhaust fan (802) is connected to the waste edge compression box (1) through an exhaust pipe (803), and a filter screen (804) is installed at the connection between the exhaust pipe (803) and the waste edge compression box (1).