Fixation machine for tea processing

Abstract

The utility model discloses a fixation machine for tea processing, which comprises a supporting mechanism, a fixation mechanism for performing fixation treatment on tea is fixedly mounted at the top of the supporting mechanism, and a driving mechanism for driving the fixation mechanism to rotate is fixedly mounted on the supporting mechanism. A feeding mechanism for screening out small-particle impurities in the tea leaves is fixedly mounted at the position, corresponding to an inlet of the fixation mechanism, of one side of the supporting mechanism, and a discharging mechanism for slowly descending the tea leaves is fixedly mounted at the position, corresponding to an outlet of the fixation mechanism, of the other side of the supporting mechanism. According to the tea leaf fixation device, tea leaves can be subjected to fixation treatment by arranging the fixation mechanism, and the arranged driving mechanism can drive the fixation mechanism to rotate along the supporting mechanism, so that the tea leaves in the fixation mechanism can be subjected to sufficient fixation treatment; and the arranged feeding mechanism can be used for rapidly screening out small-particle impurities, dust and the like in the tea leaves needing to be enzyme-deactivated.

Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, specifically to a tea processing fixation machine. Background Technology

[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea plant. Other names include cha, jia, ming, and chuan. Tea contains catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, all of which are beneficial to health.

[0003] The "killing" of tea involves using high temperatures to destroy and deactivate the oxidase activity in fresh tea leaves, inhibiting the enzymatic oxidation of tea polyphenols and other substances, and stopping fermentation. Killing tea requires a killing machine. However, most tea leaves are dried before being killed, so they contain dust and small impurities. Directly killing these leaves can easily damage the killing machine and affect the killing effect. Furthermore, directly discharging the tea leaves after killing can clog the elevator. Therefore, we have developed a killing machine for tea processing. Utility Model Content

[0004] The purpose of this invention is to provide a tea processing fixation machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tea processing fixation machine, comprising a support mechanism, a fixation mechanism for fixing tea leaves fixedly installed on the top of the support mechanism, a drive mechanism for driving the fixation mechanism to rotate fixedly installed on the support mechanism, a feeding mechanism for screening out small particulate impurities in the tea leaves fixedly installed on one side of the support mechanism and corresponding to the inlet of the fixation mechanism, and a discharging mechanism for slowly lowering the tea leaves fixedly installed on the other side of the support mechanism and corresponding to the outlet of the fixation mechanism.

[0006] Furthermore, the support mechanism includes a base plate, a support plate, and a heating cylinder. Multiple sets of support plates are fixedly connected to the top of the base plate, and a heating cylinder is fixedly installed on the support plate.

[0007] Furthermore, the blanching mechanism includes a blanching cylinder, a feeding cylinder, and a discharging cylinder. The blanching cylinder is rotatably installed inside the heating cylinder. The feeding cylinder is fixedly connected to one side of the blanching cylinder, and the discharging cylinder is fixedly connected to the other side of the blanching cylinder.

[0008] Furthermore, the driving mechanism includes a limiting ring, a first support frame, a first sprocket, a first motor, a second sprocket, and a transmission chain. The limiting ring is fixedly installed on the outer surface of the blanching cylinder, located between the heating cylinder and the discharge cylinder. The first support frame is fixedly installed on one side of the heating cylinder. Two sets of mounting seats are fixedly installed on the top of the first support frame. A limiting wheel that engages with the limiting ring is rotatably installed on the mounting seat. The first sprocket is fixedly installed on the outer surface of the blanching cylinder, located between the heating cylinder and the feed cylinder. The first motor is fixedly installed on the top of the base plate. The output end of the first motor is fixedly connected to the second sprocket. The outer surfaces of the first sprocket and the second sprocket are connected by a transmission chain.

[0009] Furthermore, the feeding mechanism includes a fixed plate, a slide rail, a slider, a first hinge seat, and a screen. The fixed plate is configured in two sets and fixedly installed on the heating cylinder. The top of the fixed plate is fixedly installed with a slide rail. The outer surface of the slide rail is slidably connected with a slider. The top of the slider is hinged with a screen through the first hinge seat. The bottom of the screen is fixedly connected with a limiting sleeve. The inside of the limiting sleeve is rotatably connected with a support roller. The outer wall of the support roller is in contact with the top of the slide rail.

[0010] Furthermore, the feeding mechanism includes a second hinge seat, a feeding frame, a second support frame, a second motor, and a cam. The feeding frame is rotatably connected to one side of the support plate and below the discharge cylinder via the second hinge seat. The second support frame is fixedly connected to the base plate. The second motor is fixedly installed on the second support frame. An elliptical cam is fixedly connected to the output end of the second motor. The outer surface of the cam is in contact with the bottom of the feeding frame.

[0011] Compared with the prior art, the present invention has the following beneficial effects: The present invention can perform fixation treatment on tea leaves by setting a fixation mechanism, and the set drive mechanism can drive the fixation mechanism to rotate along the support mechanism, so that the tea leaves inside the fixation mechanism can be fully fixated. The set feeding mechanism can quickly remove small particles, impurities, and dust from the tea leaves that need to be fixed. The set unloading mechanism can slowly unload the processed tea leaves, thereby preventing the tea leaves from accumulating after fixation. Attached Figure Description

[0012] Figure 1 This is a first perspective structural diagram of the present invention;

[0013] Figure 2 This is a second perspective view of the structure of this utility model.

[0014] In the diagram: 1 Support mechanism, 2 Blanching mechanism, 3 Drive mechanism, 4 Feeding mechanism, 5 Discharging mechanism, 6 Base plate, 7 Support plate, 8 Heating cylinder, 9 Blanching cylinder, 10 Feeding cylinder, 11 Discharging cylinder, 12 Limiting ring, 13 First support frame, 14 Mounting seat, 15 Limiting wheel, 16 First sprocket, 17 First motor, 18 Second sprocket, 19 Transmission chain, 20 Fixing plate, 21 Slide rail, 22 Slider, 23 First hinge seat, 24 Screen, 25 Limiting sleeve, 26 Support roller, 27 Second hinge seat, 28 Discharging frame, 29 Second support frame, 30 Second motor, 31 Cam. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-2 This utility model provides a technical solution: a tea processing fixation machine, including a support mechanism 1, a fixation mechanism 2 for fixing tea leaves fixedly installed on the top of the support mechanism 1, a drive mechanism 3 for driving the fixation mechanism 2 to rotate fixedly installed on the support mechanism 1, a feeding mechanism 4 for screening out small particles of impurities in the tea leaves fixedly installed on one side of the support mechanism 1 and corresponding to the inlet of the fixation mechanism 2, and a discharging mechanism 5 for slowly lowering the tea leaves fixedly installed on the other side of the support mechanism 1 and corresponding to the outlet of the fixation mechanism 2.

[0017] The tea leaves are subjected to a fixing process by the fixing mechanism 2, and the driving mechanism 3 drives the fixing mechanism 2 to rotate along the support mechanism 1, so that the tea leaves inside the fixing mechanism 2 can be fully fixed. The feeding mechanism 4 can quickly remove small particles, impurities, and dust from the tea leaves that need to be fixed. The unloading mechanism 5 can slowly unload the processed tea leaves, thus preventing the tea leaves from accumulating after fixing.

[0018] Please see Figure 1 The support mechanism 1 includes a base plate 6, a support plate 7, and a heating cylinder 8. Multiple sets of support plates 7 are fixedly connected to the top of the base plate 6, and the heating cylinder 8 is fixedly installed on the support plate 7. The blanching mechanism 2 includes a blanching cylinder 9, a feeding cylinder 10, and a discharging cylinder 11. The blanching cylinder 9 is rotatably installed inside the heating cylinder 8. The feeding cylinder 10 is fixedly connected to one side of the blanching cylinder 9, and the discharging cylinder 11 is fixedly connected to the other side of the blanching cylinder 9.

[0019] The feeding cylinder 10 can transport the tea leaves that need to be fixed into the fixing cylinder 9, while the bottom plate 6 and the support plate 7 can support the heating cylinder 8 and the fixing cylinder 9. The heating cylinder 8 can then heat and fix the tea leaves inside the fixing cylinder 9.

[0020] Please see Figure 1 and Figure 2 The driving mechanism 3 includes a limiting ring 12, a first support frame 13, a first sprocket 16, a first motor 17, a second sprocket 18, and a transmission chain 19. The limiting ring 12 is fixedly installed on the outer surface of the blanching cylinder 9 and between the heating cylinder 8 and the discharge cylinder 11. The first support frame 13 is fixedly installed on one side of the heating cylinder 8. Two sets of mounting seats 14 are fixedly installed on the top of the first support frame 13. A limiting wheel 15 that engages with the limiting ring 12 is rotatably installed on the mounting seat 14. The first sprocket 16 is fixedly installed on the outer surface of the blanching cylinder 9 and between the heating cylinder 8 and the feed cylinder 10. The first motor 17 is fixedly installed on the top of the base plate 6. The output end of the first motor 17 is fixedly connected to the second sprocket 18. The outer surfaces of the first sprocket 16 and the second sprocket 18 are connected by the transmission chain 19.

[0021] The fixing cylinder 9 is equipped with multiple sets of guide plates. When the tea leaves are fed into the fixing cylinder 9, the first motor 17 is started. The first motor 17 can use the second sprocket 18 and the transmission chain 19 to drive the first sprocket 16 and the fixing cylinder 9 to rotate along the limit wheel 15, so that the tea leaves inside the fixing cylinder 9 can be evenly fixed.

[0022] Please see Figure 1 and Figure 2 The feeding mechanism 4 includes a fixed plate 20, a slide rail 21, a slider 22, a first hinge seat 23, and a screen 24. The fixed plate 20 is configured in two sets and fixedly installed on the heating cylinder 8. The slide rail 21 is fixedly installed on the top of the fixed plate 20. The slider 22 is slidably connected to the outer surface of the slide rail 21. The top of the slider 22 is hinged to the screen 24 through the first hinge seat 23. The bottom of the screen 24 is fixedly connected to a limiting sleeve 25. The inside of the limiting sleeve 25 is rotatably connected to a support roller 26. The outer wall of the support roller 26 is in contact with the top of the slide rail 21.

[0023] When feeding tea leaves, the tea leaves are first placed on top of the screen 24, and then the screen 24 is pushed. At this time, the screen 24 can make the slider 22 move left and right along the slide rail 21. This can fully remove tea impurities and dust from the screen 24. After the tea leaves are removed, the screen 24 is pushed to rotate along the first hinge seat 23. This allows the tea leaves inside the screen 24 to be pushed into the fixing cylinder 9 through the feed cylinder 10. The limiting sleeve 25 and the support roller 26 can support and limit the other end of the screen 24.

[0024] Please see Figure 1 and Figure 2 The feeding mechanism 5 includes a second hinge seat 27, a feeding frame 28, a second support frame 29, a second motor 30, and a cam 31. The feeding frame 28 is rotatably connected to one side of the support plate 7 and below the discharge cylinder 11 via the second hinge seat 27. The second support frame 29 is fixedly connected to the bottom plate 6. The second motor 30 is fixedly installed on the second support frame 29. An elliptical cam 31 is fixedly connected to the output end of the second motor 30. The outer surface of the cam 31 is in contact with the bottom of the feeding frame 28.

[0025] When the tea leaves inside the fixing cylinder 9 are fixed and discharged through the discharge cylinder 11, they first fall above the feeding frame 28. Then the second motor 30 is started. The second motor 30 can drive the elliptical cam 31 to rotate continuously. At this time, the feeding frame 28 can rotate continuously along the second hinge seat 27, so that the tea leaves above the feeding frame 28 can fall slowly.

[0026] In use, the tea leaves are first subjected to a fixing process by the fixing mechanism 2. The drive mechanism 3 rotates the fixing mechanism 2 along the support mechanism 1, ensuring thorough fixing of the tea leaves inside. The feeding mechanism 4 quickly removes small particles, impurities, and dust from the tea leaves. The unloading mechanism 5 slowly discharges the processed tea leaves, preventing accumulation. The feeding cylinder 10 transports the tea leaves to the fixing cylinder 9. The base plate 6 and support plate 7 support the heating cylinder 8 and the fixing cylinder 9. The heating cylinder 8 heats and fixes the tea leaves inside the fixing cylinder 9. The fixing cylinder 9 contains multiple guide plates. After the tea leaves are fed into the fixing cylinder 9, the first motor 17 is activated. The first motor 17 uses the second sprocket 18 and the transmission chain 19 to drive the first sprocket 16 and the fixing cylinder 9 to rotate along the limit wheel 15. This ensures that the tea leaves inside the fixing cylinder 9 are evenly fixinged. When feeding the tea leaves, first place the tea leaves above the screen 24, then push the screen 24. At this time, the screen 24 will cause the slider 22 to move left and right along the slide rail 21, which can fully remove impurities and dust from the tea leaves above the screen 24. After the tea leaves are sieved, push the screen 24 again, and the screen 24 will rotate along the first hinge seat 23, allowing the tea leaves inside the screen 24 to pass through the feed cylinder 10. The tea leaves are pushed into the fixing cylinder 9, and the limiting sleeve 25 and support roller 26 can support and limit the other end of the screen 24. When the tea leaves inside the fixing cylinder 9 are fixed and discharged through the discharge cylinder 11, they will first fall above the feeding frame 28. Then the second motor 30 is started. The second motor 30 can drive the elliptical cam 31 to rotate continuously. At this time, the feeding frame 28 can rotate continuously along the second hinge seat 27, so that the tea leaves above the feeding frame 28 can fall slowly.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tea processing fixation machine, comprising a support mechanism (1), wherein a fixation mechanism (2) for fixing tea leaves is fixedly installed on the top of the support mechanism (1), characterized in that: A drive mechanism (3) for driving the fixing mechanism (2) to rotate is fixedly installed on the support mechanism (1). A feeding mechanism (4) for screening out small particles of impurities in the tea is fixedly installed on one side of the support mechanism (1) and at the position corresponding to the inlet of the fixing mechanism (2). A feeding mechanism (5) for slowly lowering the tea is fixedly installed on the other side of the support mechanism (1) and at the position corresponding to the outlet of the fixing mechanism (2). The support mechanism (1) includes a base plate (6), a support plate (7) and a heating cylinder (8). Multiple sets of support plates (7) are fixedly connected to the top of the base plate (6), and the heating cylinder (8) is fixedly installed on the support plate (7).

2. The tea processing fixation machine according to claim 1, characterized in that: The blanching mechanism (2) includes a blanching cylinder (9), a feeding cylinder (10), and a discharging cylinder (11). The blanching cylinder (9) is rotatably installed inside the heating cylinder (8). The feeding cylinder (10) is fixedly connected to one side of the blanching cylinder (9), and the discharging cylinder (11) is fixedly connected to the other side of the blanching cylinder (9).

3. The tea processing fixation machine according to claim 2, characterized in that: The drive mechanism (3) includes a limiting ring (12), a first support frame (13), a first sprocket (16), a first motor (17), a second sprocket (18), and a transmission chain (19). The limiting ring (12) is fixedly installed on the outer surface of the blanching cylinder (9) between the heating cylinder (8) and the discharge cylinder (11). The first support frame (13) is fixedly installed on one side of the heating cylinder (8). Two sets of mounting seats (14) are fixedly installed on the top of the first support frame (13). A limiting wheel (15) that engages with a limiting ring (12) is rotatably mounted on the mounting base (14). A first sprocket (16) is fixedly mounted on the outer surface of the blanching cylinder (9) between the heating cylinder (8) and the feeding cylinder (10). A first motor (17) is fixedly mounted on the top of the base plate (6). A second sprocket (18) is fixedly connected to the output end of the first motor (17). The outer surfaces of the first sprocket (16) and the second sprocket (18) are connected by a transmission chain (19).

4. The tea processing fixation machine according to claim 3, characterized in that: The feeding mechanism (4) includes a fixed plate (20), a slide rail (21), a slider (22), a first hinge seat (23), and a screen (24). The fixed plate (20) is configured in two sets and fixedly installed on the heating cylinder (8). The slide rail (21) is fixedly installed on the top of the fixed plate (20). The slider (22) is slidably connected to the outer surface of the slide rail (21). The top of the slider (22) is hinged to the screen (24) through the first hinge seat (23). The bottom of the screen (24) is fixedly connected to a limiting sleeve (25). The inside of the limiting sleeve (25) is rotatably connected to a support roller (26). The outer wall of the support roller (26) is in contact with the top of the slide rail (21).

5. A tea processing fixation machine according to claim 4, characterized in that: The feeding mechanism (5) includes a second hinge seat (27), a feeding frame (28), a second support frame (29), a second motor (30), and a cam (31). The feeding frame (28) is rotatably connected to one side of the support plate (7) and below the discharge cylinder (11) via the second hinge seat (27). The second support frame (29) is fixedly connected to the bottom plate (6). The second motor (30) is fixedly installed on the second support frame (29). An elliptical cam (31) is fixedly connected to the output end of the second motor (30). The outer surface of the cam (31) is in contact with the bottom of the feeding frame (28).

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