Intelligent processing equipment for hosiery machine needle cylinder

Abstract

The intelligent processing equipment for the hosiery machine needle cylinder comprises a deburring machine box, a bearing top plate is fixedly installed above a bearing partition plate frame fixedly installed in the middle of the interior of the deburring machine box, and an intelligent conveying mechanism is installed on the bearing partition plate frame and the bearing top plate. The interior of the deburring machine box is divided into the deburring area and the washing area through the bearing partition plate frame, and the multiple corresponding cathode bars and anode bars are fixedly installed in the deburring area of the deburring machine box. According to the hosiery machine needle cylinder suspension type automatic processing system, suspension type automatic processing including conveying, positioning, deburring and washing of the hosiery machine needle cylinder is achieved through the intelligent conveying mechanism, production efficiency is remarkably improved, and labor intensity is reduced. Deburring and washing areas designed in the equipment can automatically complete related procedures, and manual intervention is not needed. Electric field deburring is efficient, the needle cylinder is not damaged, and high quality is guaranteed; and the washing area ensures that the needle cylinder is thoroughly cleaned.

Description

Technical Field

[0001] This utility model belongs to the field of needle cylinder deburring technology, and in particular relates to an intelligent processing equipment for sock machine needle cylinders. Background Technology

[0002] During the manufacturing process of sock knitting cylinders, burrs often remain on the surface of the cylinders. These burrs not only affect the appearance quality of the cylinders but also damage the socks during use, reducing production efficiency and finished product quality. Traditional deburring methods mainly rely on manual operation, which is not only inefficient but also makes it difficult to ensure the consistency and uniformity of deburring.

[0003] With the development of technology, automated and intelligent production equipment is gradually being applied to various fields. However, in the deburring and washing of sock machine cylinders, a highly efficient and intelligent processing device has yet to emerge. Most existing equipment suffers from problems such as complex operation, difficult maintenance, and poor deburring effect, failing to meet the demands of large-scale, high-efficiency production.

[0004] Therefore, it is essential to invent an intelligent processing device for sock machine needles. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an intelligent processing equipment for sock knitting machine cylinders, including a deburring machine housing, a support partition frame, a support top plate, an intelligent conveying mechanism, a deburring area, a washing area, a cathode rod, and an anode rod. The support top plate is fixedly installed above the support partition frame fixedly installed in the middle of the deburring machine housing, and the intelligent conveying mechanism is installed on the support partition frame and the support top plate. The interior of the deburring machine housing is divided into the deburring area and the washing area by the support partition frame, and several corresponding cathode rods and anode rods are fixedly installed in the deburring area of ​​the deburring machine housing.

[0006] Preferably, workbenches are fixedly installed at both ends of the upper part of the deburring machine housing, and the surface of the workbenches is provided with liquid-absorbing pads. The workbenches are located directly below the two drive discs of the intelligent conveying mechanism.

[0007] Preferably, the intelligent conveying mechanism further includes a conveying steel cable, a driving component, a fixing plate, and a hanging frame. The two driving discs are respectively rotatably installed at both ends below the supporting top plate. One of the driving discs is fixed to the output end of the driving component fixedly installed above the supporting top plate. The two driving discs are equipped with conveying steel cables, and several fixing plates are fixedly installed on the conveying steel cables. Each fixing plate is uniformly connected to the upper end of the hanging frame.

[0008] Preferably, the lower end of the hanger is a bent end, which allows the hanging of a sock machine needle tube to be suspended.

[0009] Preferably, the syringe workpiece suspended at the lower end of the bracket can be transported smoothly and undisturbed in the area between the cathode rod and the anode rod.

[0010] Preferably, the conveying steel cable is guided and restricted by the guide wheel assembly and settling wheel assembly rotatably mounted on the bearing partition frame, and the conveying steel cable allows the fixed plate to smoothly transition between the drive plate, the guide wheel assembly and the settling wheel assembly.

[0011] Preferably, the guide wheel assembly is provided in four sets, and each set of the guide wheel assembly is rotatably mounted on one side above the supporting partition frame.

[0012] Preferably, there are two sets of settling wheel sets, with the settling wheel sets located below each pair of guide wheel sets.

[0013] Preferably, the deburring area of ​​the deburring machine is filled with deburring agent, while the washing area contains washing agent; wherein the two pairs of pipes fixedly installed on the outside of the deburring machine are connected to the deburring area and the washing area respectively, and each pair of pipes includes an injection port and a discharge port.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This invention achieves automatic suspended conveying and positioning of sock machine syringes through an intelligent conveying mechanism, significantly improving production efficiency and reducing labor intensity. The meticulously designed deburring and washing zones inside the equipment automatically complete the deburring and washing processes without manual intervention. In the deburring zone, the electric field generated by the cathode and anode rods quickly and effectively removes burrs from the syringe surface while ensuring no damage to the syringe. This deburring method is not only highly efficient but also provides consistent deburring results, thus ensuring high-quality syringes. Furthermore, the detergent injected into the washing zone thoroughly cleans away dirt and residue from the syringe surface, ensuring syringe cleanliness. The intelligent conveying mechanism also ensures uniform movement of the syringe within the washing zone, further guaranteeing the washing effect. Overall, the equipment has a reasonable and compact structural design, with tight and reliable connections between components, ensuring the stability and durability of the equipment. Maintenance is convenient and quick, requiring only periodic cleaning and upkeep of the internal components. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the intelligent conveying mechanism of this utility model.

[0018] Figure 3This is another overall structural schematic diagram of this utility model.

[0019] In the picture:

[0020] 1. Deburring machine housing; 2. Supporting partition frame; 3. Supporting top plate; 4. Intelligent conveying mechanism; 41. Drive disc; 42. Conveying steel cable; 43. Drive component; 44. Fixing plate; 45. Hanger; 46. Guide wheel assembly; 47. Settling wheel assembly; 5. Deburring area; 6. Washing area; 7. Cathode rod; 8. Anode rod; 9. Workbench; 10. Pipe port. Detailed Implementation

[0021] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0022] In the description of the embodiments, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in the present utility model based on the specific circumstances.

[0023] As attached Figure 1 To be continued Figure 3 As shown:

[0024] The intelligent processing equipment for sock knitting needles provided by this utility model includes a deburring machine housing 1, a support partition frame 2, a support top plate 3, an intelligent conveying mechanism 4, a deburring area 5, a washing area 6, a cathode rod 7, and an anode rod 8. The support top plate 3 is fixedly installed above the support partition frame 2, which is fixedly installed in the middle of the deburring machine housing 1. The intelligent conveying mechanism 4 is installed on the support partition frame 2 and the support top plate 3. The interior of the deburring machine housing 1 is divided into the deburring area 5 and the washing area 6 by the support partition frame 2. Several corresponding cathode rods 7 and anode rods 8 are fixedly installed in the deburring area 5 of the deburring machine housing 1.

[0025] Furthermore, workbenches 9 are fixedly installed at both ends of the upper exterior of the deburring machine housing 1. The surfaces of these workbenches 9 are equipped with absorbent pads to absorb any deburring or cleaning agents that may drip, thus maintaining a clean and safe working environment. The workbenches 9 are located directly below the two drive discs 41 of the intelligent conveying mechanism 4, facilitating the receipt and handling of materials or liquids that may fall during the conveying process.

[0026] Furthermore, the intelligent conveying mechanism 4 also includes a conveying cable 42, a drive component 43, a fixing plate 44, and a hanger 45. Two drive discs 41 are rotatably mounted at both ends below the supporting top plate 3, with one drive disc 41 fixed to the output end of the drive component 43 fixedly mounted above the supporting top plate 3. The drive component 43 provides power to rotate the two drive discs 41, thereby driving the conveying cable 42. Several fixing plates 44 are fixedly mounted on the conveying cable 42, each fixing plate 44 being connected to the upper end of the hanger 45 for suspending and conveying the sock machine needle cylinder workpiece.

[0027] Furthermore, the hanger 45 is a key component for suspending the syringe workpieces of the sock machine. Its lower end is designed with a curved tip, which not only facilitates the suspension of the syringe but also ensures the stability and safety of the syringe during transport. The syringe workpieces suspended at the lower end of the hanger 45 can be transported smoothly and undisturbed in the area between the cathode rod 7 and the anode rod 8, thereby completing the deburring process.

[0028] Furthermore, to ensure the smooth operation of the conveyor cable 42, guide wheel sets 46 and settling wheel sets 47 are rotatably mounted on the bearing partition frame 2. Four sets of guide wheel sets 46 are provided, each rotatably mounted on the upper side of the bearing partition frame 2 to guide the running direction of the conveyor cable 42. Two sets of settling wheel sets 47 are provided, located below and between each pair of guide wheel sets 46. They are mainly used to restrict the conveyor cable 42, preventing it from swaying or deviating from the predetermined track, and to reduce the height of the conveyor cable 42 from the ground, facilitating the immersion of the syringe workpiece in the deburring area 5 or washing area 6. In addition, the synergistic effect of the two sets of wheel sets allows the conveyor cable 42 to smoothly transition between the fixed plate 44 and the hanger 45, moving it between the drive disc 41, the guide wheel sets 46, and the settling wheel sets 47.

[0029] Furthermore, the deburring machine housing 1 is internally divided into a deburring area 5 and a washing area 6 by a support partition frame 2. The deburring area 5 is filled with a deburring agent to remove burrs from the syringe surface; while the washing area 6 is filled with a washing agent to clean residue and dirt from the syringe surface. To ensure smooth injection and discharge of the agent, pairs of ports 10 are fixedly installed on the outside of the deburring machine housing 1. These ports 10 are connected to the deburring area 5 and the washing area 6 respectively. Each pair of ports 10 includes an injection port and a discharge port for easy addition of the agent and discharge of waste liquid.

[0030] The working principle is as follows: First, the syringe workpiece is suspended at the lower end of the bracket 45 of the intelligent conveying mechanism 4. The lower end of the bracket 45 is designed with a curved end, which not only facilitates the stable suspension of the syringe, but also ensures the stability and safety of the syringe during subsequent conveying.

[0031] Then, the drive unit 43 is activated. The drive unit 43 provides power, causing the two drive discs 41 to begin rotating. As the drive discs 41 rotate, the conveyor cable 42 begins to move. Several fixing plates 44 are fixedly mounted on the conveyor cable 42, each fixing plate 44 being connected to the upper end of the hanger 45. Therefore, when the conveyor cable 42 moves, it drives the fixing plates 44 and the hanger 45 to move together, thereby conveying the syringe workpiece suspended at the lower end of the hanger 45 to the designated position.

[0032] During the conveying process, the guide wheel assembly 46 and the settling wheel assembly 47, which are rotatably mounted on the bearing partition frame 2, play a crucial role. The guide wheel assembly 46 guides the running direction of the conveying steel cable 42, ensuring that it moves along the predetermined track. The settling wheel assembly 47 is mainly used to limit the vertical position of the conveying steel cable 42, preventing it from swaying or deviating from the predetermined track. At the same time, the settling wheel assembly 47 also reduces the height of the conveying steel cable 42 from the ground, which facilitates the immersion of the syringe workpiece in the deburring area 5 or the washing area 6.

[0033] When the syringe workpiece is conveyed to the deburring zone 5, the deburring agent injected in this zone begins to work, removing burrs from the surface of the syringe. Several corresponding cathode rods 7 and anode rods 8 are fixedly installed in the deburring zone 5, and the deburring process is accelerated by the action of an electric field.

[0034] After deburring, the intelligent conveying mechanism 4 continues to transport the syringe workpiece to the washing area 6. In the washing area 6, the injected detergent cleans away residues and dirt from the surface of the syringe, ensuring its cleanliness.

[0035] To ensure smooth injection and discharge of the chemicals, two sets of ports 10 are fixedly installed on the outside of the deburring machine housing 1. These ports 10 are connected to the deburring area 5 and the washing area 6, respectively. Each set of ports 10 includes an injection port and a discharge port, facilitating the addition of chemicals and the discharge of waste liquid.

[0036] Finally, after the syringe workpiece has been washed, the intelligent conveying mechanism 4 will transport it to the worktable 9. At this time, if any medicine drips from the syringe or during the conveying process, the absorbent pad on the surface of the worktable 9 will absorb it in time, thereby maintaining a clean and safe working environment.

[0037] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. An intelligent processing equipment for sock machine needle cylinders, characterized in that, The assembly includes a deburring housing (1), a support partition frame (2), a support top plate (3), an intelligent conveying mechanism (4), a deburring area (5), a washing area (6), a cathode rod (7), and an anode rod (8). The support partition frame (2) is fixedly installed in the middle of the interior of the deburring housing (1), and the support top plate (3) is fixedly installed above it. The intelligent conveying mechanism (4) is installed on the support partition frame (2) and the support top plate (3). The interior of the deburring housing (1) is divided into the deburring area (5) and the washing area (6) by the support partition frame (2). Several corresponding cathode rods (7) and anode rods (8) are fixedly installed in the deburring area (5) of the deburring housing (1).

2. The intelligent processing equipment for sock machine needles as described in claim 1, characterized in that: The deburring machine housing (1) has workbenches (9) fixedly installed at both ends of the upper exterior. The surface of the workbenches (9) is provided with a liquid-absorbing pad. The workbenches (9) are located directly below the two drive discs (41) of the intelligent conveying mechanism (4).

3. The intelligent processing equipment for sock machine needles as described in claim 2, characterized in that: The intelligent conveying mechanism (4) further includes a conveying cable (42), a driving component (43), a fixing plate (44), and a hanging frame (45). Two driving discs (41) are rotatably installed at the lower ends of the supporting top plate (3). One of the driving discs (41) is fixed to the output end of the driving component (43) fixedly installed above the supporting top plate (3). The two driving discs (41) are equipped with conveying cables (42). Several fixing plates (44) are fixedly installed on the conveying cables (42). Each fixing plate (44) is evenly connected to the upper end of the hanging frame (45).

4. The intelligent processing equipment for sock machine needles as described in claim 3, characterized in that: The lower end of the hanger (45) is a bent end, and the lower end of the hanger (45) allows the hanging of the needle cylinder workpiece of the sock machine.

5. The intelligent processing equipment for sock machine needles as described in claim 4, characterized in that: The syringe workpiece suspended at the lower end of the bracket (45) can be transported smoothly and undisturbed in the area between the cathode rod (7) and the anode rod (8).

6. The intelligent processing equipment for sock machine needles as described in claim 3, characterized in that: The conveying cable (42) is guided and restricted by the guide wheel assembly (46) and the settling wheel assembly (47) rotatably mounted on the bearing partition frame (2), and the conveying cable (42) allows the fixed plate (44) to make a smooth transition between the drive plate (41), the guide wheel assembly (46) and the settling wheel assembly (47).

7. The intelligent processing equipment for sock machine needles as described in claim 6, characterized in that: The guide wheel assembly (46) is provided in four sets, and each set of the guide wheel assembly (46) is rotatably installed on the upper side of the bearing partition frame (2).

8. The intelligent processing equipment for sock machine needles as described in claim 6, characterized in that: The settling wheel assembly (47) is provided in two sets, and the settling wheel assembly (47) is located in the lower position between each two sets of guide wheel assemblies (46).

9. The intelligent processing equipment for sock machine needles as described in claim 1, characterized in that: The deburring machine housing (1) is equipped with a deburring area (5) containing deburring agent, and the washing area (6) contains washing agent. The two sets of pipe ports (10) fixedly installed on the outside of the deburring machine housing (1) are connected to the deburring area (5) and the washing area (6) respectively. Each set of pipe ports (10) includes an injection port and a discharge port.

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