Membrane element soaking assembly line

By designing a membrane element soaking production line, the problems of low soaking efficiency and operational hazards of seawater desalination membrane elements were solved, achieving efficient soaking and sealing operations, and adapting to mass production.

CN223517835UActive Publication Date: 2025-11-07XINYU (JIANGSU) ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422753800.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-11-07
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing seawater desalination membrane elements are inefficient and dangerous to operate when immersed in sodium bisulfite solution, making them unsuitable for mass production.

Method used

A membrane element soaking production line was designed, including a soaking tank, a conveyor belt, a card holder and a drive mechanism. The membrane element is immersed in the solution tank by a robot arm and flipped to the receiving platform under its own weight to complete the sealing.

Benefits of technology

It enables efficient soaking and sealing of membrane elements, adapts to mass production, and reduces hazards to operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a membrane element soaking assembly line. Relates to original membrane processing equipment. Comprising a soaking hopper provided with a solution tank matched with a membrane original part; the conveying belt is wound on the soaking hopper and is used for soaking the membrane element into the solution tank through a driving mechanism; the plurality of clamping seats are uniformly distributed and connected to the conveying belt; and the clamping seat is provided with a clamping groove matched with the membrane element. The soaking hopper is of a V-shaped structure. The driving mechanism comprises a pair of chains; the chains are respectively connected with the corresponding edges of the conveyor belt, and the conveyor belt is driven by the rotation of the chains to convey on the surface of the soaking hopper; and the guide rod is arranged on the soaking hopper, and two ends of the guide rod are respectively hinged with a guide chain wheel meshed with the chain. The device has the advantages of compact structure, convenience and high efficiency in soaking and the like.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a membrane element processing equipment especially relates to a membrane element soaking assembly line. BACKGROUND

[0002] Water is the source of life, but there is a problem of fresh water resource shortage in the world. Seawater is inexhaustible, and membrane filtration as a seawater desalination technology is welcomed by the market because of its low energy consumption. Seawater desalination membrane element is the core of membrane filtration of seawater.

[0003] The seawater desalination membrane element on the market is mainly wet membrane, which needs to be soaked in sodium bisulfite solution before packaging. Currently, the soaking efficiency is low, and it cannot adapt to batch production by using the bucket method. In addition, sodium bisulfite solution has strong irritability, and close contact can harm the health of the operator. UTILITY MODEL CONTENT

[0004] The utility model provides a compact structure, convenient and efficient soaking membrane element soaking assembly line for the above problems.

[0005] The technical scheme of the utility model is:

[0006] A membrane element soaking assembly line, comprising:

[0007] The soaking hopper is provided with a solution groove matched with the membrane element.

[0008] The conveying belt is arranged around the soaking hopper, and the membrane element is soaked in the solution groove through the driving mechanism.

[0009] The clamping seat is provided with a plurality of clamping grooves matched with the membrane element.

[0010] Specifically, the soaking hopper is in V-shaped structure.

[0011] Specifically, the driving mechanism includes a pair of chains.

[0012] The chain is provided with a pair of chains, which are respectively connected with the corresponding edges of the conveying belt, and the conveying belt is conveyed on the surface of the soaking hopper through the rotation of the chain.

[0013] The guide rod is arranged on the soaking hopper, and the two ends are respectively hinged with the guide sprocket engaged with the chain.

[0014] Specifically, the guide rod is provided with a roller matched with the conveying belt.

[0015] The roller can be rotatably arranged on the guide rod.

[0016] Specifically, the first end of the soaking hopper is provided with a guide roller.

[0017] Two ends of the guide roller are respectively provided with driving sprocket engaged with the chain;

[0018] The guide roller is driven to rotate by the motor.

[0019] Specifically, the cross section of the clamping seat is C-shaped structure.

[0020] Specifically, a limiting frame adapted to the film element on the clamping seat is fixedly arranged in the solution tank.

[0021] Specifically, the limiting frame is provided with a pair of limiting frames, which are fixedly arranged on the inner side wall of the corresponding solution tank.

[0022] Specifically, the bottom surface of the limiting frame and the top surface of the film element are provided with a spacing.

[0023] Specifically, the bottom surface of the limiting frame towards the film element is provided with a plurality of uniformly arranged universal rollers.

[0024] The utility model discloses a motor is started after adding the solution required in the soaking hopper, and the transmission belt starts to run, and the mechanical hand grabs the film element and puts it into the film element clamping groove, and the film element enters the solution tank with the transmission belt and soaks, and after a certain time, it walks out of the solution tank, and when the transmission belt overturns, it falls to the workbench table surface under the action of self weight, rolls to the rightmost side, the film pushing cylinder contracts, and the film is pushed into the packaging bag, the bag suction cylinder is pressed down, and the sealing cylinder is pressed down, and the sealing is completed. DRAWINGS

[0025] Figure 1 It is the three-dimensional structure schematic diagram of the utility model,

[0026] Figure 2 It is the three-dimensional structure schematic diagram of the soaking hopper,

[0027] Figure 3 It is the three-dimensional structure schematic diagram of the limiting frame fixedly arranged on the inner side wall,

[0028] In the drawing, 100 is the film element,

[0029] 200 is the soaking hopper,

[0030] 300 is the transmission belt,

[0031] 400 is the clamping seat, and 410 is the clamping groove,

[0032] 510 is the chain, and 520 is the guide sprocket,

[0033] 600 is the limiting frame,

[0034] 710 is the material receiving table, and 720 is the film pushing cylinder,

[0035] 810 is a sealing cylinder, 820 is a suction bag cylinder, and 830 is a heating strip. DETAILED DESCRIPTION

[0036] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are used merely for the purpose of explaining the present application, and should not be construed in a limiting sense regarding the present application.

[0037] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "vertical", "horizontal" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and therefore cannot be construed as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be construed as limiting the present application. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0038] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0039] Reference is made below Figures 1-3 to describe the present application;

[0040] A membrane element soaking pipeline, comprising:

[0041] A soaking hopper 200 is provided with a V-shaped solution tank matched with the membrane element;

[0042] A conveying belt 300 is arranged around the soaking hopper 200, and the membrane element 100 is soaked in the solution tank through a driving mechanism;

[0043] A clamping seat 400 is provided with a plurality of clamping grooves 410 matched with the membrane element 100 and connected to the conveying belt 300.

[0044] The conventional structure of the driving mechanism of the present application is a pair of chain 510 meshing to realize the operation of the conveying belt 300;

[0045] Chain 510, provided with a pair, respectively with the corresponding edge of the conveyor belt 300 connection, through the rotation of the chain 510 drive conveyor belt 300 in the surface of the immersion hopper 200 transmission;

[0046] Guide rod, fixed or hinged set in the immersion hopper 200, both ends are provided with the chain 510 meshing, and the guide rod is hingedly arranged on the guide sprocket 520.

[0047] When the guide rod is fixedly arranged in the immersion hopper 200, the guide rod is provided with a roller which is in contact with the conveyor belt 300; the roller is rotatably arranged on the guide rod.

[0048] As shown in Figure 2 , the first end of the immersion hopper 200 is provided with a guide roller; both ends of the guide roller are provided with driving sprockets which are engaged with the chain 510; the guide roller is driven to rotate by a motor.

[0049] Further limited, the tank bottom of the solution tank is provided with four guide sprockets 520, which are arranged in pairs and press above the chain 510, for limiting the movement of the chain 510 and moving the chain 510 towards the tank bottom.

[0050] Further limited, the cross section of the clamping seat 400 is C-shaped structure.

[0051] Further limited, after the membrane element 100 is immersed in the solution, it is easy to float on the horizontal surface due to the buoyancy, and the membrane element 100 can be immersed in the solution by increasing the weight of the membrane element 100 or by limiting in the solution. The specific scheme is as follows:

[0052] Scheme one, by detachably sleeving a ring on both ends of the membrane element 100, the weight of the membrane element 100 is increased to prevent floating on the top surface of the solution.

[0053] Scheme two, as shown in Figure 2 , a limiting frame 600 which is adapted to the membrane element 100 on the clamping seat 400 is fixedly arranged in the solution tank.

[0054] The limiting frame 600 is provided with a pair of limiting frames which are fixedly arranged on the inner side wall of the corresponding solution tank.

[0055] The bottom surface of the limiting frame 600 and the top surface of the membrane element 100 are spaced apart.

[0056] The bottom surface of the limiting frame 600 towards the membrane element 100 is provided with a plurality of uniformly distributed universal rollers, which improves the sliding efficiency of the membrane element 100 and the bottom surface of the limiting frame 600, prevents hard scratching, and causes damage to the membrane element 100.

[0057] The first end of the immersion hopper 200 is provided with a horizontal discharging area (as shown in Figure 2The left side of the middle section uses a gripper robot to place the membrane element into the empty slot 410 in the unloading area; the tail end is equipped with a horizontal unloading area ( Figure 2 (At the right end of the middle) When the unloading area is manually or flipped, the membrane element 100 falls into the receiving platform 710 due to its own weight. The receiving platform 710 is located at the tail of the soaking tank 200 and has baffles on both sides. After the membrane element 100 rolls into the receiving platform 710, the membrane element 100 is pushed into the suction bag on the side by the membrane pushing cylinder 720.

[0058] The receiving table 710 has a bagging table on its side. The bagging table is equipped with heating strips 830 spaced apart from the table surface. The heating strips 830 are mounted on the bagging table by a sealing cylinder 810, which seals the bag opening containing the film element 100.

[0059] The sealing cylinder 810 is vertically fixed on the receiving table 710 through the sealing support seat; on the sealing support seat, the sealing cylinder 810 is vertically fixed on the rear side of the bag suction cylinder 820, and the piston rod end of the bag suction cylinder 820 is provided with a bag suction plate adapted to the film element 100, which sucks up the upper end of the bag and pulls it upward, forming an opening for the film element to be inserted with the lower end (several suction ports on the bag loading table are used to suck up the lower end of the bag).

[0060] Regarding the information disclosed in this case, the following points need to be clarified:

[0061] (1) The accompanying drawings of the embodiments disclosed in this case only involve the structures involved in the embodiments disclosed in this case. Other structures can refer to the general design.

[0062] (2) Where there is no conflict, the embodiments and features disclosed in this case can be combined with each other to obtain new embodiments;

[0063] The above are merely specific embodiments disclosed in this case, but the scope of protection of this disclosure is not limited thereto. The scope of protection disclosed in this case shall be determined by the scope of protection of the claims.

Claims

1. A membrane element soaking line characterized by, The utility model relates to a kind of membrane element soaking device, including: Soaking hopper is equipped with solution tank with film element adaptation; Conveyer belt is arranged on the soaking hopper, and the film element is immersed into solution tank by driving mechanism; Card seat is equipped with several, and is evenly connected on the conveyer belt;The card seat is equipped with the card slot with film element adaptation.

2. A membrane element immersion line according to claim 1, wherein, The soaking hopper is V-shaped structure.

3. A membrane element immersion line according to claim 1, wherein, The driving mechanism includes a pair of chains; Chain is equipped with a pair, respectively with the corresponding edge of the conveyer belt connection, and the conveyer belt is conveyed on the surface of soaking hopper by the rotation of chain; Guide rod is arranged on the soaking hopper, and both ends are respectively hinged with the guide sprocket engaged with the chain.

4. A membrane element immersion line according to claim 3, wherein, The guide rod is equipped with the cylinder that is attached to the conveyer belt; The cylinder can be rotatably set on the guide rod.

5. A membrane element immersion line as claimed in claim 3, wherein, The first end of the soaking hopper is equipped with guide roller; Both ends of the guide roller are respectively equipped with the driving sprocket engaged with the chain; The guide roller is rotated by motor drive.

6. A membrane element immersion line according to claim 1 wherein, The cross section of the card seat is C-shaped structure.

7. A membrane element immersion line according to claim 1 wherein, The solution tank is fixed with the limiting frame adapted to the film element on the card seat.

8. A membrane element immersion line according to claim 7, wherein, The limiting frame is equipped with a pair, and is fixedly arranged on the inner side wall of corresponding solution tank.

9. A membrane element immersion line according to claim 7, wherein, The bottom surface of the limiting frame and the top surface of the film element are provided with spacing.

10. A membrane element immersion line according to claim 7, wherein, The bottom surface of the limiting frame towards the film element is equipped with several evenly arranged universal rollers.