Vibrating material arranging equipment and discharging mechanism
By designing the blocking and feeding components and the feeding conveyor components in the feeding mechanism, the problem of low automatic feeding efficiency of irregular bottled products was solved, realizing automated feeding and stable conveying of medicine bottles, and improving the overall feeding efficiency.
Patent Information
- Application Number
- CN202423016366.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-06
Smart Images

Figure CN223521777U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum -plastic blister machine packaging technical field, concretely relates to a kind of shock material sorting equipment and discharging mechanism. BACKGROUND
[0002] With the popular application of automation, in pharmaceutical, food, chemical industry etc., the arrangement and arrangement of irregular bottled products are a very important process, in traditional material processing process, especially for irregular bottled products, a large number of manual material sorting and screening are needed, which is not only inefficient, but also prone to error. In order to solve the problem of manual material sorting, shock material sorting equipment is used to realize automatic bottle sorting operation, but in the shock material sorting equipment, how to realize automatic discharging and improve discharging efficiency is a problem to be solved by the skilled in the art. SUMMARY
[0003] Therefore, the utility model embodiment provides a kind of shock material sorting equipment and discharging mechanism to solve at least one technical problem existing in the above prior art.
[0004] In order to achieve the above purpose, the utility model embodiment provides the following technical scheme:
[0005] The utility model provides a kind of discharging mechanism for shock material sorting equipment, and the shock material sorting equipment includes a shock tray, and the discharging mechanism includes:
[0006] The blocking and discharging assembly includes a base, a material receiving member mounted on the base, a material stirring member rotatably mounted on the base, a flap rotatably mounted on the base, and a power member; the inlet end of the material receiving member is in communication with the outlet end of the shock tray, the material stirring member is rotated under the drive of a stirring transmission member to stir the to-be-discharged bottle bodies at the outlet end of the material receiving member onto the flap, and the flap is turned over under the drive of a flap transmission member; the stirring transmission member and the flap transmission member are in transmission connection with the power member;
[0007] The discharging conveying assembly includes a support frame, a discharging power member mounted on the support frame, and a material receiving plate mounted on the support frame and in transmission connection with the discharging power member, the material receiving plate moves linearly relative to the length direction of the support frame under the drive of the discharging power member, the material receiving plate is located below the flap, and the material receiving plate is provided with a receiving groove for accommodating the to-be-discharged bottle bodies.
[0008] During the working process, the medicine bottle or other bottle body as the bottle body to be discharged is pushed by the pushing component to the turnover plate from the discharge end of the oscillation disc, the turnover plate is turned over under the driving of the turnover plate transmission member, the medicine bottle is turned over from the turnover plate to the receiving plate, the receiving plate moves linearly along the length direction of the support frame under the driving of the discharging power component, the medicine bottle is conveyed to the next process or packaging area, so as to complete the automatic discharging, manual discharging is not needed, and the discharging efficiency is improved.
[0009] In some embodiments, the receiving member comprises:
[0010] a bottom plate mounted on the base;
[0011] at least two side plates, and a receiving channel formed between two adjacent side plates;
[0012] a top plate mounted above the side plates.
[0013] In some embodiments, the pushing component comprises:
[0014] a mounting arm connected with the pushing transmission member and swinging a preset angle in the vertical direction under the driving of the pushing transmission member;
[0015] an air nozzle mounted on one end of the mounting arm, the air nozzle being in communication with a high-pressure gas source through a pipeline, and the on-off valve of the air nozzle being opened to blow air to the bottle body to be discharged when the mounting arm swings to a first limit position;
[0016] a needle stopper mounted on the other end of the mounting arm, the needle stopper stopping the discharge end of the receiving channel when the mounting arm swings to a second limit position.
[0017] In some embodiments, the discharging assembly further comprises:
[0018] a mounting frame fixed on the base, the mounting frame being a U-shaped frame, the opening end of the U-shaped frame being arranged opposite to the receiving channel, and the turnover plate being rotatably arranged in the accommodation space of the U-shaped frame.
[0019] In some embodiments, the power component comprises:
[0020] a telescopic cylinder, the cylinder barrel of the telescopic cylinder being fixed on the base, and the cylinder rod of the telescopic cylinder being provided with an adapter plate;
[0021] a rack mounted on the adapter plate;
[0022] the pushing transmission member comprises a sector gear and a pushing shaft fixedly connected with the sector gear, the sector gear is engaged with the first side teeth of the rack, and the mounting arm is mounted on the pushing shaft.
[0023] The turning plate transmission member comprises a gear and a turning plate rotating shaft fixedly connected with the gear, the gear is engaged with the second side tooth of the rack, and the turning plate is installed on the turning plate rotating shaft.
[0024] In some embodiments, the material receiving channels, the material pushing components, the mounting frames and the turning plates are equal in number, each of the material receiving channels is arranged in one-to-one correspondence with each of the material pushing components, each of the material pushing components is arranged in one-to-one correspondence with each of the mounting frames, and each of the mounting frames is mounted with each of the turning plates in one-to-one correspondence.
[0025] In some embodiments, a plurality of accommodating grooves are formed on the material receiving plate, and / or the material receiving plate is a plurality of plates, and adjacent material receiving plates are detachably connected.
[0026] In some embodiments, the material feeding mechanism further comprises:
[0027] A material falling pipe is arranged in one-to-one correspondence with each of the turning plates, the material falling pipe is arranged in one-to-one correspondence with each of the turning plates, the material falling pipe is arranged in one-to-one correspondence with each of the turning plates, and the material falling pipe is arranged in one-to-one correspondence with each of the turning plates.
[0028] In some embodiments, a material falling plate is mounted on the material receiving plate, a plurality of material falling nozzles are formed on the material falling plate, and each of the material falling nozzles is arranged in one-to-one correspondence with each of the accommodating grooves.
[0029] The present application also provides a material feeding mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be obtained from the provided drawings without creative labor.
[0031] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, to be understood and read by those skilled in the art, and are not used to limit the limiting conditions that can be implemented by the present application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0032] Figure 1 The structure schematic diagram of the material feeding mechanism provided by the present application in use state.
[0033] Figure 2 Structure schematic view of the blanking mechanism provided by the utility model;
[0034] Figure 3 Structure schematic view of the blanking assembly in the blanking mechanism provided by the utility model;
[0035] Figure 4 Structure schematic view of the blanking assembly in the blanking mechanism provided by the utility model;
[0036] Figure 5 Structure schematic view of the blanking assembly in the blanking mechanism provided by the utility model;
[0037] Figure 6 Structure schematic view of the blanking assembly in the blanking mechanism provided by the utility model;
[0038] Figure 7 Structure schematic view of the blanking assembly in the blanking mechanism provided by the utility model;
[0039] Figure 8 Structure schematic view of the blanking assembly in the blanking mechanism provided by the utility model.
[0040] In the drawings:
[0041] 200 - oscillation disc, 300 - blanking assembly, 400 - blanking conveying assembly;
[0042] 301 - base;
[0043] 302 - material receiving part, 3021 - bottom plate, 3022 - side plate, 3023 - material receiving channel, 3024 - top plate;
[0044] 303 - material pushing part, 3031 - mounting arm, 3032 - air nozzle, 3033 - needle stopper;
[0045] 304 - turning plate, 305 - mounting frame;
[0046] 3061 - telescopic cylinder, 3062 - rack, 3063 - adapter plate, 3064 - sector gear, 3065 - material pushing shaft, 3066 - gear, 3067 - turning plate shaft;
[0047] 401 - support frame, 402 - material receiving plate, 4021 - accommodating groove, 403 - blanking plate. DETAILED DESCRIPTION
[0048] The embodiments of the present application will be described in detail by the following specific embodiments. Those skilled in the art can easily understand other advantages and functions of the present application from the content disclosed in the specification. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0049] The following will be described in detail Figures 1-8 The present application provides a blanking mechanism.
[0050] In one specific embodiment, the blanking mechanism provided by the present application is used in a shock sorting device, which includes at least two shock plates 200, each of which is arranged side by side. The shock plates deliver the medicine bottles in batches to the discharge end through vibration, and the medicine bottles are arranged in sequence and ready for blanking. This embodiment takes two shock plates 200 as an example for description. The bottle to be blanked can be a medicine bottle, a food bottle or a beverage bottle, etc., and is generally a plastic bottle with relatively light weight. This embodiment takes a medicine bottle made of plastic as an example.
[0051] The blanking mechanism includes a blocking and blanking assembly 300 and a blanking conveying assembly 400. The blocking and blanking assembly 300 includes a base 301, a receiving member 302 mounted on the base 301, a stirring member 303 rotatably mounted on the base 301, a turning plate 304 rotatably mounted on the base 301, and a power member. The base 301 serves as a support structure of the entire blanking mechanism. The receiving member 302 is mounted on the base 301, with its feeding end in communication with the discharge end of the shock plate, for receiving the medicine bottles from the shock plate. The stirring member 303 is rotatably mounted on the base 301, for stirring the medicine bottles at the discharge end of the receiving member 302 onto the turning plate 304. The stirring member 303 is rotated under the driving of a stirring transmission member, so as to stir the bottle to be blanked at the discharge end of the receiving member 302 onto the turning plate 304. The turning plate 304 is rotatably mounted on the base 301, and is turned under the driving of a turning plate transmission member, for receiving the medicine bottles stirred by the stirring member 303 and turning them onto the receiving plate 402 of the blanking conveying assembly 400. The stirring transmission member and the turning plate transmission member are both in transmission connection with the power member, which provides power for the stirring transmission member and the turning plate transmission member, so that the stirring member 303 and the turning plate 304 can perform corresponding rotation and turning actions.
[0052] The downfeed conveying assembly 400 comprises a support frame 401, a downfeed power component mounted on the support frame 401, and a material receiving plate 402 mounted on the support frame 401 and in transmission connection with the downfeed power component, the material receiving plate 402 moves linearly relative to the length direction of the support frame 401 under the drive of the downfeed power component, the material receiving plate 402 is located below the turnover plate 304, and the material receiving plate 402 is provided with a receiving groove 4021 for accommodating the bottle to be downfed. The support frame 401 serves as the support structure of the downfeed conveying assembly 400, the downfeed power component is mounted on the support frame 401 and is responsible for driving the material receiving plate 402 to move linearly; the material receiving plate 402 is mounted on the support frame 401 and is in transmission connection with the downfeed power component, and moves linearly under the drive of the downfeed power component, the material receiving plate 402 is located below the turnover plate 304 and is used for receiving the medicine bottle turned over from the turnover plate 304; the receiving groove 4021 is a groove provided on the material receiving plate 402 and is used for accommodating the medicine bottle to be downfed, so as to ensure the stability of the medicine bottle during conveying and the directionality of the medicine bottle. The shape of the receiving groove 4021 is matched with the shape of the bottle to be downfed.
[0053] During work, the medicine bottle or other bottle body as the bottle to be downfed is pushed by the pushing component 303 to the turnover plate 304 from the discharge end of the oscillation disc, the turnover plate 304 is turned over under the drive of the turnover transmission member, the medicine bottle is turned over from the turnover plate 304 to the material receiving plate 402, the material receiving plate 402 moves linearly along the length direction of the support frame 401 under the drive of the downfeed power component, the medicine bottle is conveyed to the next process or packaging area, so as to complete automatic downfeeding without manual downfeeding, and the downfeeding efficiency is improved.
[0054] In some embodiments, the receiving member 302 comprises a bottom plate 3021, at least two side plates 3022 and a top plate 3024, the bottom plate 3021 is installed on the base 301, the receiving channel 3023 is formed between two adjacent side plates 3022, and the top plate 3024 is installed above the side plates 3022. Among them, the bottom plate 3021 is the basic part of the receiving member 302, which is installed on the base 301 to provide stable support for the receiving member 302; the bottom plate 3021 is usually made of solid and durable materials to ensure that it can withstand the weight and possible impact of the medicine bottle during the medicine bottle unloading process; the design of the bottom plate 3021 needs to consider the size and shape of the medicine bottle to ensure that the medicine bottle can be placed smoothly on the bottom plate 3021 and pass through the receiving channel 3023 smoothly. The side plate 3022 is a plate body arranged perpendicular to the bottom plate 3021, which can be arranged in multiple, and the side plate 3022 is connected with the bottom plate 3021 to form a receiving channel 3023 between two adjacent side plates 3022; the side plate 3022 has at least two, and can also be arranged in three or more, the specific number depends on the number requirement of the receiving channel 3023, at the same time, the distance and angle between the adjacent side plates 3022 need to be determined according to the size and shape of the medicine bottle to ensure that the medicine bottle can pass through the receiving channel 3023 smoothly without jamming or dumping. The receiving channel 3023 is a channel formed between two adjacent side plates 3022, through which the medicine bottle moves from the outfeed end of the shock plate to the position of the material shifting component 303. The top plate 3024 is a component covering the side plates 3022 above, which is installed at the upper end of the side plates 3022 and forms the top structure of the receiving member 302 together with the side plates 3022.
[0055] Further, the material shifting component 303 comprises a mounting arm 3031, an air nozzle 3032 and a needle stopper 3033; wherein the mounting arm 3031 is drivingly connected with the material shifting drive and swings a preset angle in the vertical direction under the drive of the material shifting drive; the mounting arm 3031 is drivingly connected with the material shifting drive, responsible for swinging the air nozzle 3032 and the needle stopper 3033 in the vertical direction to ensure that it can cover the required angle for medicine bottle unloading.
[0056] The air nozzle 3032 is installed at one end of the mounting arm 3031, and the air nozzle 3032 is in communication with the high-pressure gas source through a pipeline; when the mounting arm 3031 swings to the first limit position, the on-off valve of the air nozzle 3032 is opened to blow air to the bottle to be unloaded to push the medicine bottle to move or change its direction. The needle stopper 3033 is installed at the other end of the mounting arm 3031, and when the mounting arm 3031 swings to the second baseline position, the needle stopper 3033 blocks the outfeed end of the receiving channel 3023 to prevent the medicine bottle from entering the unloading channel too early or unloading at the incorrect position.
[0057] Further, the blocking and discharging assembly 300 further comprises a mounting frame 305 fixed to the base 301, the mounting frame 305 is a U-shaped frame, the opening end of the U-shaped frame is arranged opposite to the material receiving channel 3023, and the flap 304 is rotatably arranged in the accommodation space of the U-shaped frame. The mounting frame 305 is fixed to the base 301 and plays a role in supporting and positioning other components. The U-shaped frame can accommodate the rotation of the flap 304 and provide the necessary space and guidance for the flap 304. The opening end of the U-shaped frame is arranged opposite to the material receiving channel 3023. In order to ensure that the medicine bottle moves smoothly from the material receiving channel 3023 to the position of the flap 304, the size and shape of the opening end of the U-shaped frame need to match the outlet of the material receiving channel 3023 to ensure that the medicine bottle can smoothly transition to the flap 304. The flap 304 is rotatably arranged in the accommodation space of the U-shaped frame. The flap 304 can rotate freely in the U-shaped frame. The rotating shaft of the flap 304 penetrates the U-shaped frame, and the rotating shaft of the flap 304 is rotatably installed on the two vertical plates at the most end through bearings.
[0058] Specifically, the power component includes a telescopic cylinder 3061 and a rack 3062. The cylinder barrel of the telescopic cylinder 3061 is fixed to the base 301, the cylinder rod of the telescopic cylinder 3061 is provided with an adapter plate 3063, and the rack 3062 is installed on the adapter plate 3063. The telescopic cylinder 3061 can be a gas cylinder or an oil cylinder, and this embodiment takes a gas cylinder as an example. The material stirring transmission member includes a sector gear 3064 and a stirring shaft 3065 fixedly connected with the sector gear 3064. The sector gear 3064 is engaged with the first side teeth of the rack 3062, and the mounting arm 3031 is installed on the stirring shaft 3065. The flap transmission member includes a gear 3066 and a flap shaft 3067 fixedly connected with the gear 3066. The gear 3066 is engaged with the second side teeth of the rack 3062, and the flap 304 is installed on the flap shaft 3067. In the working process, when the gas cylinder is telescoped, the rack 3062 moves, driving the sector gear 3064 and the gear 3066 to rotate, and then making the mounting arm 3031 and the flap 304 to swing and flip, respectively. When the mounting arm 3031 swings to the first limit position, the switch valve of the air nozzle 3032 is opened, air is blown to the bottle to be discharged, and the medicine bottle is pushed to move. When the mounting arm 3031 swings to the second limit position, the blocking needle 3033 blocks the discharge end of the material receiving channel 3023 to control the flow of the medicine bottle. The flap 304 is flipped to a certain angle, the medicine bottle is transferred from the material receiving channel 3023 to the material receiving plate 402, and the discharging process is completed.
[0059] Specifically, the material receiving channels 3023, the material pushing components 303, the mounting frames 305 and the turning plates 304 are all multiple and equal in number; the discharge end of each material receiving channel 3023 is provided in one-to-one correspondence with each material pushing component 303, each material pushing component 303 is provided in one-to-one correspondence with each mounting frame 305, and each mounting frame 305 is mounted with each turning plate 304 in one-to-one correspondence.
[0060] In some embodiments, a plurality of accommodating grooves 4021 are formed on the material receiving plates 402, and the material receiving plates 402 are multiple and detachably connected between adjacent material receiving plates 402 to realize batch unloading of the medicine bottles.
[0061] Further, the unloading mechanism further comprises a material falling pipe, the material falling pipe is provided in one-to-one correspondence with the turning plates 304, the inlet end of the material falling pipe receives the medicine bottles turned down by the turning plates 304, the outlet end of each material falling pipe corresponds to the accommodating grooves 4021 on the material receiving plates 402, the material receiving plates 402 are mounted with unloading plates 403, the unloading plates 403 are provided with a plurality of unloading nozzles, and each unloading nozzle corresponds to each accommodating groove 4021. That is to say, each material falling pipe corresponds to a turning plate 304, the medicine bottles turned down by the turning plates 304 fall into the corresponding material falling pipes, the outlet end of the material falling pipe is provided in correspondence with the unloading nozzles on the unloading plates 403, so that the medicine bottles fall into the corresponding unloading nozzles and then fall into the accommodating grooves 4021 through the unloading nozzles.
[0062] In addition to the above unloading mechanism, the present application also provides a shock sorting device comprising the unloading mechanism, and other parts of the shock sorting device are described in the prior art and will not be repeated here.
[0063] The above detailed description further describes the purpose, technical scheme and beneficial effects of the present application, and it should be understood that the above is only a specific embodiment of the present application and is not used to limit the protection scope of the present application, and any modification, equivalent replacement, improvement, etc. made on the basis of the technical scheme of the present application shall be included in the protection scope of the present application.
Claims
1. A feeding mechanism for a vibrating material handling device, the vibrating material handling device comprising a vibrating disc, characterized in that, The unloading mechanism comprises: The blocking and unloading assembly comprises a base, a receiving member mounted on the base, a stirring member rotatably mounted on the base, a turning plate rotatably mounted on the base, and a power member; the feeding end of the receiving member is in communication with the discharging end of the oscillating disc, the stirring member is rotated under the driving of a stirring transmission member to stir the to-be-unloaded bottle bodies at the discharging end of the receiving member onto the turning plate, and the turning plate is turned under the driving of a turning plate transmission member; the stirring transmission member and the turning plate transmission member are in transmission connection with the power member; The unloading conveying assembly comprises a supporting frame, an unloading power member mounted on the supporting frame, and a receiving plate mounted on the supporting frame and in transmission connection with the unloading power member; the receiving plate moves linearly relative to the length direction of the supporting frame under the driving of the unloading power member; the receiving plate is below the turning plate, and the receiving plate is provided with a plurality of accommodation grooves for accommodating the to-be-unloaded bottle bodies.
2. The blanking mechanism of claim 1, wherein, The receiving member comprises: A bottom plate mounted on the base; At least two side plates, adjacent two side plates forming a receiving channel; A top plate mounted above the side plates.
3. The blanking mechanism of claim 2, wherein, The stirring member comprises: An installation arm in transmission connection with the stirring transmission member and swinging a preset angle in the vertical direction under the driving of the stirring transmission member; An air nozzle mounted on one end of the installation arm, the air nozzle being in communication with a high-pressure gas source through a pipeline, and the on-off valve of the air nozzle being opened to blow air to the to-be-unloaded bottle bodies when the installation arm swings to a first limit position; A needle stopper mounted on the other end of the installation arm, the needle stopper stopping the discharging end of the receiving channel when the installation arm swings to a second base position.
4. The blanking mechanism of claim 3, wherein, The blocking and unloading assembly further comprises: An installation frame fixed on the base, the installation frame being a U-shaped frame, the opening end of the U-shaped frame being oppositely arranged with the receiving channel, and the turning plate being rotatably arranged in the accommodation space of the U-shaped frame.
5. The blanking mechanism of claim 4, wherein, The power member comprises: A telescopic cylinder, the cylinder barrel of the telescopic cylinder being fixed on the base, and the cylinder rod of the telescopic cylinder being mounted with an adapter plate; A rack mounted on the adapter plate; The stirring transmission member comprises a sector gear and a stirring rotating shaft fixedly connected with the sector gear, the sector gear being in mesh with the first side teeth of the rack, and the installation arm being mounted on the stirring rotating shaft; The turning plate transmission member comprises a gear and a turning plate rotating shaft fixedly connected with the gear, the gear being in mesh with the second side teeth of the rack, and the turning plate being mounted on the turning plate rotating shaft.
6. The blanking mechanism of claim 5, wherein, The receiving channel, the stirring member, the installation frame, and the turning plate are all multiple and equal in number; the discharging end of each receiving channel is correspondingly arranged with each stirring member, each stirring member is correspondingly arranged with each installation frame, and each installation frame is correspondingly mounted with each turning plate.
7. The blanking mechanism of claim 6, wherein, The receiving plate is provided with a plurality of accommodation grooves, and / or the receiving plate is multiple, and adjacent receiving plates are detachably connected.
8. The blanking mechanism of claim 7, wherein, The blanking mechanism further comprises: A blanking pipe is arranged in one-to-one correspondence with the turnover plates, and the feeding end of the blanking pipe receives the blanking bottles turned down by the turnover plates.
9. The blanking mechanism of claim 8, wherein, A blanking plate is arranged on the receiving plate, and a plurality of blanking nozzles are arranged on the blanking plate.
10. A jolter apparatus characterized by comprising: The blanking mechanism comprises the blanking mechanism according to any one of claims 1-9.