Multi-station spring assembling device

By designing a multi-station spring assembly device, a turntable and clamping device are used to realize the synchronous processing of multiple products, which solves the problem in the existing technology that requires disassembling and assembling the products before installing the products to be assembled, thus improving assembly efficiency and automation.

CN223531853UActive Publication Date: 2025-11-11SUZHOU INDAL PARK TAIGE ELECTRONICS SCI &TECH
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Patent Information

Application Number
CN202423083460.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-11
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing spring assembly devices require disassembling the assembled product after processing before installing the product to be assembled, resulting in low assembly efficiency.

Method used

A multi-station spring assembly device was designed, which includes a turntable and a clamping device. The continuous processing of products is achieved through multiple positioning and clamping devices. Combined with a transmission device and a feeding device, the synchronous rotation of the turntable and the automatic transportation of products are realized.

Benefits of technology

It enables the simultaneous processing of multiple products, saving waiting time, improving assembly efficiency, and enhancing assembly results through automatic clamping and positioning functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station spring assembling device, which belongs to the technical field of spring assembling equipment and comprises an assembling table, and a first turntable rotationally mounted in the assembling table is arranged on the assembling table. The turntable II is rotationally mounted in the assembly table and positioned on the left side of the turntable I; the transmission device drives the first rotating disc and the second rotating disc to rotate, positioning devices are fixedly installed on the top wall face of the second rotating disc, clamping devices are fixedly installed on the bottom wall face of the first rotating disc, the multiple positioning devices and the multiple clamping devices are arranged, and the multiple positioning devices and the multiple clamping devices are distributed in an equal arc state; the number of the positioning devices is the same as that of the clamping devices. By arranging the multiple positioning devices and the multiple clamping devices, multiple products can be continuously machined, it is not needed to wait for the machined products to be disassembled, then the products to be machined are clamped and machined, time is saved, the machining efficiency is improved, and automatic clamping and loosening of the products can be achieved by arranging the clamping devices.
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Description

Technical Field

[0001] This utility model relates to the field of spring assembly equipment technology, specifically to a multi-station spring assembly device. Background Technology

[0002] A spring is a mechanical part that works by utilizing elasticity. Made of elastic material, it deforms under external force and returns to its original shape after the force is removed. It is also called a "spring". They are generally made of spring steel. Springs come in a wide variety of types; according to shape, they mainly include helical springs, spiral springs, leaf springs, and irregularly shaped springs.

[0003] A search revealed CN113118743B, which discloses an automated spring assembly device, including an assembly base, a push plate, an assembly table, and an electric telescopic rod. The assembly base has an assembly table on its upper surface, and a square through hole is formed around the outer surface of the assembly table. An electric telescopic rod is installed in each square through hole. Four push plates are provided. Compared with the prior art, the present invention has the following advantages: the first spring, the buffer plate, and the first anti-wear plate are used to alleviate the force output by the automated spring assembly device, which can reduce the impact force on the product during spring assembly and prevent the product from being damaged due to excessive impact force. The electric telescopic rod, the assembly table, the push plate, and the second anti-wear plate can effectively fix the product being assembled with springs.

[0004] In the aforementioned known technology, during the specific processing, after the product is assembled, the assembled product needs to be disassembled, and then the product to be assembled needs to be installed and fixed before a new set of assembly operations can be carried out. This method increases the waiting time for assembling a new set of products, which is not conducive to the assembly efficiency of the device.

[0005] Based on this, the present invention designs a multi-station spring assembly device to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a multi-station spring assembly device.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A multi-station spring assembly device includes an assembly table, on which a turntable 1 is rotatably mounted inside the assembly table; a turntable 2 is rotatably mounted inside the assembly table and located to the left of the turntable 1; and a transmission device for driving the turntable 1 and the turntable 2 to rotate. A positioning device is fixedly mounted on the top wall of the turntable 2, and a clamping device is fixedly mounted on the bottom wall of the turntable 1. Multiple positioning devices and clamping devices are provided, and the multiple positioning devices and clamping devices are distributed in an equal arc state. The number of positioning devices and clamping devices is the same.

[0009] Furthermore, the clamping device includes a mounting box fixedly installed on the bottom wall of a turntable; a movable box slidably installed inside the mounting box, the mounting box and the movable box being mutually compatible; a cylinder one fixedly installed on the top wall of the mounting box, with the telescopic end of cylinder one movably penetrating through the top wall of the mounting box, and the telescopic end of cylinder one fixedly connected to the top wall of the movable box; a cylinder two fixedly installed on the top wall inside the movable box; a movable disc movably installed inside the movable box and fixedly connected to the outer wall of the telescopic end of cylinder two; four auxiliary slots formed on the bottom wall of the movable disc, the walls of the four auxiliary slots being far apart being arc surfaces, and the four auxiliary slots being distributed in an equal arc state; and a clamping mechanism.

[0010] Furthermore, the clamping mechanism includes connecting plates movably installed inside the movable box and corresponding one-to-one with the four auxiliary slots; four positioning clamping plates fixedly installed on the bottom wall of the four connecting plates respectively; four connecting grooves opened on the bottom wall of the movable box and slidably connected to the four connecting plates respectively; four connecting slide rods fixedly installed inside the four connecting grooves and slidably connected to the four connecting plates respectively; and elastic elements fixedly installed on the walls of the four connecting grooves and the connecting plates on the same side.

[0011] Furthermore, the four connecting plates are distributed in an equal arc state, the adjacent wall surfaces of the four positioning clamps are all arc surfaces, and the elastic element is a return spring.

[0012] Furthermore, it also includes a feeding device (6), which includes a mounting groove formed on the wall of the assembly table near the clamping device; a belt conveyor fixedly installed inside the mounting groove; and a positioning component.

[0013] Furthermore, the positioning component includes a positioning post one fixedly installed on the outer wall of the upper side of the conveyor belt of the belt conveyor; and a positioning post two fixedly installed on the top wall of the positioning post one. Multiple positioning posts one and positioning posts two are provided, and the outer diameter of the positioning post two is smaller than the outer diameter of the positioning post one.

[0014] Furthermore, the transmission device includes a mounting bracket fixedly installed on the upper side wall of the top of the assembly table, the mounting bracket being concave; a second transmission column and a first transmission column rotatably installed on the upper side wall of the top of the assembly table and penetrating the top of the assembly table, the second transmission column and the second turntable being fixedly connected; a transmission belt sleeved on the outer wall of the first turntable and the second turntable via pulleys; and a drive motor fixedly installed on the top wall of the mounting bracket.

[0015] Furthermore, the first transmission column and the first turntable are fixedly connected, and the output end of the drive motor is fixedly connected to the second transmission column.

[0016] Compared with the prior art, the advantages of this utility model are as follows: 1. By setting multiple positioning devices and multiple clamping devices, multiple products can be processed continuously without waiting for the processed products to be disassembled and then clamped for processing, saving time and improving processing efficiency.

[0017] 2. By setting up a clamping device, the product can be automatically clamped and released, improving automation and making it easier to use. In addition, the four positioning clamps can hold the product in the middle position, improving the assembly effect.

[0018] 3. By setting up a transmission device, the synchronous rotation of turntable one and turntable two can be realized. By setting up a feeding device, the transportation of products can be facilitated. By setting up positioning column one and positioning column two, the two types of products can be positioned and transported, thus improving the applicability. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a left perspective view of the entire utility model;

[0021] Figure 2 This is a front and side perspective view of the entire utility model;

[0022] Figure 3 This is a perspective view of the entire utility model from the right side.

[0023] Figure 4 This is a sectional perspective view of the mounting box of this utility model;

[0024] Figure 5 This is a perspective view of the movable box of this utility model.

[0025] The labels in the diagram represent:

[0026] 1. Assembly table; 2. Turntable 1; 3. Turntable 2; 4. Positioning device; 5. Clamping device; 51. Mounting box; 52. Movable box; 53. Cylinder 1; 54. Cylinder 2; 55. Movable plate; 56. Auxiliary groove; 57. Clamping mechanism; 571. Connecting plate; 572. Positioning clamping plate; 573. Connecting slide; 574. Connecting slide rod; 575. Elastic element; 6. Feeding device; 61. Belt conveyor; 62. Mounting groove; 63. Positioning assembly; 631. Positioning post 1; 632. Positioning post 2; 7. Transmission device; 71. Transmission belt; 72. Transmission post 1; 73. Transmission post 2; 74. Mounting frame; 75. Drive motor. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0028] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0029] The present invention will be further described below with reference to the embodiments.

[0030] Example 1: Please refer to the appendix of the instruction manual. Figure 1 A multi-station spring assembly device includes an assembly table 1, on which a turntable 2 is rotatably installed; a turntable 3 is rotatably installed inside the assembly table 1 and located to the left of the turntable 2; and a transmission device 7 for driving the turntable 2 and the turntable 3 to rotate. A positioning device 4 is fixedly installed on the top wall of the turntable 3, and a clamping device 5 is fixedly installed on the bottom wall of the turntable 2. Multiple positioning devices 4 and clamping devices 5 are provided, and the multiple positioning devices 4 and clamping devices 5 are distributed in an equal arc state. The number of positioning devices 4 and clamping devices 5 is the same.

[0031] In practical use, the product is transported by the feeding device 6, positioned by multiple positioning devices 4, and clamped by multiple clamping devices 5. The leftmost clamping device 5 assembles the product on the rightmost positioning device 4. After assembly, the transmission device 7 rotates turntable 2 and turntable 3, another clamping device 5 rotates to the leftmost position and another positioning device 4 rotates to the rightmost position, and then the assembly operation is carried out. The assembled product can be disassembled while another group is being assembled, and new products to be assembled can be placed on empty positioning devices 4. There is no need to wait for the assembled product to be disassembled and then clamped before processing, saving time and improving processing efficiency.

[0032] Example 2: Based on Example 1, please refer to the appendix of the instruction manual. Figure 1 , Figure 2 , Figure 4 and Figure 5 The clamping device 5 includes a mounting box 51 fixedly installed on the bottom wall of the turntable 2; a movable box 52 slidably installed inside the mounting box 51, the mounting box 51 and the movable box 52 being mutually compatible; a cylinder 53 fixedly installed on the top wall of the mounting box 51, with the telescopic end of the cylinder 53 movably penetrating through the top wall of the mounting box 51, and the telescopic end of the cylinder 53 being fixedly connected to the top wall of the movable box 52; a cylinder 54 fixedly installed on the top wall inside the cavity of the movable box 52; a movable disc 55 movably installed inside the movable box 52 and fixedly connected to the outer wall of the telescopic end of the cylinder 54; four auxiliary grooves 56 formed on the bottom wall of the movable disc 55, the walls of the four auxiliary grooves 56 being far apart being arc surfaces, and the four auxiliary grooves 56 being distributed in an equal arc state; and a clamping mechanism 57.

[0033] The clamping mechanism 57 includes connecting plates 571 movably installed inside the movable box 52 and corresponding one-to-one with the four auxiliary slots 56, the four connecting plates 571 being distributed in an equal arc state; four positioning clamps 572 respectively fixedly installed on the bottom wall of the four connecting plates 571, the wall surfaces of the four positioning clamps 572 being arc surfaces; four connecting grooves 573 formed on the bottom wall of the movable box 52 and slidably connected to the four connecting plates 571 respectively; four connecting rods 574 respectively fixedly installed inside the four connecting grooves 573 and slidably connected to the four connecting plates 571 respectively; and elastic elements 575 respectively fixedly installed on the wall surfaces of the four connecting grooves 573 and the connecting plates 571 on the same side, the elastic elements 575 being return springs.

[0034] In practical use, the extension end of drive cylinder 53 extends, causing the movable box 52 to move downwards to its lowest position. The extension end of drive cylinder 54 extends, causing the movable disc 55 to move downwards to its lowest position. During this process, the connecting plate 571 moves into the interior of the corresponding auxiliary groove 56. The arc surface of the auxiliary groove 56 contacts the arc surface of the connecting plate 571. The four sets of connecting plates 571 are forced to move closer to each other, the elastic element 575 is compressed, and the four sets of positioning clamping plates 572 move closer to each other to clamp the product on the feeding device 6. Since the four sets of positioning clamping plates 572 move closer to each other, the product can be clamped in the middle position, which can improve the assembly effect. In addition, when the movable disc 55 moves upwards, the four elastic elements 575 begin to extend and return to their original state. The four positioning clamping plates 572, along with the four connecting plates 571, move away from each other and return to their original positions, which is convenient for the next clamping. At the same time, automatic release is achieved, which is convenient for the use of the device.

[0035] Example 3: Based on Example 1, please refer to the appendix of the instruction manual. Figure 1 - Figure 3 The feeding device 6 includes a mounting groove 62 formed on the wall of the assembly table 1 near the clamping device 5; a belt conveyor 61 fixedly installed inside the mounting groove 62, the belt conveyor 61 including a conveyor belt; and a positioning component 63.

[0036] The positioning component 63 includes a positioning post 631 fixedly installed on the upper outer wall of the conveyor belt; and a positioning post 632 fixedly installed on the top wall of the positioning post 631. Multiple positioning posts 631 and positioning posts 632 are provided, and the outer diameter of the positioning post 632 is smaller than that of the positioning post 631.

[0037] The transmission device 7 includes a mounting bracket 74 fixedly installed on the upper side wall of the top of the assembly table 1, the mounting bracket 74 being concave; a second transmission column 73 and a first transmission column 72 rotatably installed on the upper side wall of the top of the assembly table 1 and passing through the top of the assembly table 1, the second transmission column 73 being fixedly connected to the second turntable 3, and the first transmission column 72 being fixedly connected to the first turntable 2; a transmission belt 71 sleeved on the outer wall of the first turntable 2 and the second turntable 3 via pulleys; and a drive motor 75 fixedly installed on the top wall of the mounting bracket 74, the output end of the drive motor 75 being fixedly connected to the second transmission column 73.

[0038] In practical use, the drive motor 75 is turned on, causing the transmission column 73 to rotate. With the cooperation of the transmission belt 71, the transmission column 72 rotates synchronously in the same direction, and the turntables 2 and 3 rotate synchronously in the same direction, causing multiple clamping devices 5 and multiple positioning devices 4 to rotate synchronously. In addition, the rotation of the conveyor belt on the belt conveyor 61 can move the positioning component 63, which facilitates the transportation of products. By setting positioning column 631 and positioning column 632, and the outer diameter of positioning column 632 is smaller than that of positioning column 631, positioning and transportation of products with two different inner diameters can be carried out, thus improving the range of applications.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A multi-station spring assembly device, comprising an assembly table (1), characterized in that: The assembly table (1) is provided with a turntable 1 (2) rotatably installed inside the assembly table (1); a turntable 2 (3) rotatably installed inside the assembly table (1) and located to the left of the turntable 1 (2); and a transmission device (7) for driving the turntable 1 (2) and the turntable 2 (3) to rotate. A positioning device (4) is fixedly installed on the top wall of the turntable 2 (3), and a clamping device (5) is fixedly installed on the bottom wall of the turntable 1 (2). Multiple positioning devices (4) and clamping devices (5) are provided.

2. The multi-station spring assembly device according to claim 1, characterized in that, The clamping device (5) includes a mounting box (51) fixedly installed on the bottom wall of the turntable (2); a movable box (52) slidably installed inside the mounting box (51), the mounting box (51) and the movable box (52) being mutually compatible; a cylinder (53) fixedly installed on the top wall of the mounting box (51), with the telescopic end of the cylinder (53) movably penetrating through the top wall of the mounting box (51), and the telescopic end of the cylinder (53) fixedly connected to the top wall of the movable box (52); a cylinder (54) fixedly installed on the top wall inside the cavity of the movable box (52); a movable disc (55) movably installed inside the movable box (52) and fixedly connected to the outer wall of the telescopic end of the cylinder (54); four auxiliary slots (56) opened on the bottom wall of the movable disc (55), the walls of the four auxiliary slots (56) being far apart are all arc surfaces, and the four auxiliary slots (56) are distributed in an equal arc state; and a clamping mechanism (57).

3. The multi-station spring assembly device according to claim 2, characterized in that, The clamping mechanism (57) includes a connecting plate (571) movably installed inside the movable box (52) and corresponding one-to-one with the four auxiliary slots (56); four positioning clamps (572) fixedly installed on the bottom wall of the four connecting plates (571); four connecting grooves (573) opened on the bottom wall of the movable box (52) and slidably connected to the four connecting plates (571); and four connecting rods (574) fixedly installed inside the four connecting grooves (573) and slidably connected to the four connecting plates (571). Elastic elements (575) are fixedly installed on the walls of the four connecting slides (573) and the connecting plate (571) on the same side.

4. The multi-station spring assembly device according to claim 3, characterized in that, The four connecting plates (571) are distributed in an equal arc state, and the walls of the four positioning clamps (572) that are close to each other are all arc surfaces. The elastic element (575) is a return spring.

5. The multi-station spring assembly device according to claim 4, characterized in that, It also includes a feeding device (6), which includes a mounting groove (62) opened on the wall of the assembly table (1) near the clamping device (5); a belt conveyor (61) fixedly installed inside the mounting groove (62); and a positioning component (63).

6. The multi-station spring assembly device according to claim 5, characterized in that, The positioning component (63) includes a positioning post one (631) fixedly installed on the outer wall of the upper side of the conveyor belt of the belt conveyor (61); and a positioning post two (632) fixedly installed on the top wall of the positioning post one (631). Multiple positioning posts one (631) and positioning posts two (632) are provided. The outer diameter of the positioning post two (632) is smaller than the outer diameter of the positioning post one (631).

7. The multi-station spring assembly device according to claim 6, characterized in that, The transmission device (7) includes a mounting frame (74) fixedly installed on the upper side wall of the top of the assembly table (1), the mounting frame (74) being concave; a second transmission column (73) and a first transmission column (72) rotatably installed on the upper side wall of the top of the assembly table (1) and penetrating the top of the assembly table (1), the second transmission column (73) and the second turntable (3) being fixedly connected; a transmission belt (71) sleeved on the outer wall of the first turntable (2) and the second turntable (3) via pulleys; and a drive motor (75) fixedly installed on the top wall of the mounting frame (74).

8. The multi-station spring assembly device according to claim 7, characterized in that, The first transmission column (72) and the first turntable (2) are fixedly connected, and the output end of the drive motor (75) is fixedly connected to the second transmission column (73).

Citation Information

Patent Citations

  • An automated spring assembly device

    CN113118743B